Open Access

In order to function as soft actuators, depending on their field of use, magnetorheological elastomers (MREs) must fulfill certain criteria. To name just a few, these can include rapid response to external magnetic fields, mechanical durability, mechanical strength, and/or large deformation. Of particular interest are MREs which produce macroscopic deformation for small external magnetic field variations. This work demonstrates how this can be achieved by just a small change in magnetic field orientation. To achieve this, (super)paramagnetic nickel particles of size ≈ 160 μm were embedded in a non-magnetic polydimethylsiloxan (PDMS) (661–1301 Pa) and their displacement in a stepwise rotated magnetic field (170 mT) recorded using a video microscope. Changes in particle aggregation resulting from very small variations in magnetic field orientation led to the observation of a new strongly magneto-active effect. This configuration is characterized by an interparticle distance in relation to the angle difference between magnetic field and particle axis. This causes a strong matrix deformation which in turn demonstrates hysteresis on relaxation. It is shown that the occurrence strongly depends on the particle size, particle distance, and stiffness of the matrix. Choosing the correct parameter combination, the state can be suppressed and the particle-matrix system demonstrates no displacement or hysteresis. In addition, evidences of non-negligible higher order magnetization effects are experimentally ascertained which is qualitatively in agreement with similar, already theoretically described, particle systems. Even at larger particle geometries, the new strongly magneto-active configuration is preserved and could create macroscopic deformation changes.

This paper concerns recent research into the autonomous formation of micro-structures in low carbonyl iron powder (CIP) concentration magneto active polymers (MAP). Higher concentrations of CIP show an isotropic distribution of magnetic filler throughout the entire sample, while autonomous structure formation is possible at mass concentrations lower than 3%. The formation of micro-toroids commences as CIP concentration approaches 1% wt. Further development of coherent rings with a defined order follow as CIP concentrations increase toward 2% wt, whilst exceeding 3% wt leads to the same isotropic distribution found in higher concentration MAP. Structured samples containing between 1% wt and 3% wt CIP were investigated using X-Ray tomography where solitary structures could clearly be observed. The ring structures represent microinductivities whose geometries can be manipulated during fabrication. In addition, these structures are magnetic field sensitive. This is not only relevant to applications in the GHz and THz areas but recent research has revealed implications for optical, thermal, acoustic and even chemical MAP sensors. (C) 2019 Author(s).

This work describes the development of a new miniature extruder, essential to cavity-free 3D printing of silicone-based smart materials. This makes the 3D printing of magnetoactive and electroactive polymer soft robotic components and devices directly from CAD data possible. The special feature of such an extruder is that it is designed for use with addition-crosslinking RTV-2 silicones, including solid particulate additives. The extruder merges the respective components automatically during extrusion which obviates the need for premixing and vacuum evacuation. Problems associated with inhomogeneities and unwanted cavity production are consequently eliminated. Rheological details necessary to the design, together with some preliminary performance results, are presented.

Soft robotic grippers (SRGs) have been extensively employed in robotic grasping and manipulation applications due to the fact that they are beneficial for pick-and-place of difficult-to-handle and delicate objects with various geometries and stiffness in a comfortable and safer way. This article presents a bio-inspired and shape-adaptive SRG augmented with electroadhesion (EA) functionality, FinEA, by a cost-effective combination of a Fin Ray structured two-fingered SRG with two soft-stretchable EA pads. The EA pads were manufactured by screen printing a layer of electrically conductive and elastomeric carbon black powder mixed with polydimethylsiloxane onto a dielectric substrate. The compliant Fin Ray fingers, composed of soft longitudinal beams and rigid cross beams, were structurally optimized by the finite element method using ABAQUS/CAE based on three key parameters: the open angle of the longitudinal beams, the spacing between the cross beams, and the incline angle of the cross beams. The soft beams were produced by a traditional soft lithography method, whereas the rigid cross beams were three-dimensionally printed. The resultant FinEA grippers were capable of lifting not only flat/thin materials without distorting them due to the employment of EA, but also concave and convex objects due to the passively shape-adaptive Fin Ray structure and the EA functionality. In addition, the proposed FinEA grippers were able to grasp delicate materials and objects whose diameters are larger than the overall gripper length. Furthermore, 65% more weight in shear were picked up by the FinEA gripper when 4 kV was applied compared with 0 V. The FinEA concept provides useful and alternative solution for controllable adhesion-based SRGs and may facilitate the inspiration and development of future SRGs with added functionality and enhanced versatility.