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Abstract Electric machine theory and electric machine simulations models are often limited to three phases. Up to the Modelica Standard Libray (MSL) version 3.2 the provided machine models were limited to three phases. Particularly for large industrial drives and for redundancy reasons in electric vehicles and aircrafts multi phase electric machines are demanded. In the MSL 3.2.1 an extension of the existing FundamentalWave library has been performed to cope with phase numbers greater than or equal to three. The developed machine models are fully incorporating the multi phase electric; magnetic; rotational and thermal domain. In this publication the theoretical background of the machines models; Modelica implementation details; the parametrization of the models and simulation examples are presented.
For a totally enclosed fan-cooled induction machine, two methods of numerical analysis are compared with measurements. The first numerical method is based on computational fluid dynamics (CFDs) and the second one uses a thermal equivalent circuit (TEC). For the analysis based on CFD, a 3-D induction machine including housing is modeled. The numeric solution of the flow equations is determined for stationary temperature distributions. For the TEC, a discretized one-and-a-half-dimensional model of the induction machine is considered. With the TEC model, stationary and transient operating conditions can be simulated. Measurement results are determined by iron-copper-nickel sensors embedded in the stator winding and the housing, as well as by an IR sensor for measuring the rotor temperature. With these measurement signals, stationary and transient operating conditions can be analyzed. For stationary operating conditions, additionally, the housing temperatures are determined by an IR camera. The investigated simulation and measurement methods reveal different local and global temperatures, and thus, only certain aspects and characteristics of the obtained temperatures can be compared. Nevertheless, certain conclusions can be drawn from comparing these aspects considering the actual restrictions of each of the applied methods.
In the literature, the effects caused by a single or several adjacently broken rotor bars, or a broken end ring are thoroughly investigated. The phenomenon of various nonadjacently broken rotor bars has not been studied so far in detail. Since nonadjacently broken rotor bars may give rise to fault signatures, which are not directly related with the fault extent, it is important to understand the nature of multiple electrical rotor asymmetries in induction machines. The purpose of this paper is thus to investigate several combinations of electrical rotor asymmetries, to systematically elaborate the phenomena related to the broken bars and end rings. In this paper, a sophisticated simulation model and measurement results are used to analyze the phenomenon rotor fault.
This paper focuses on simulation of permanent magnet synchronous machine (PMSM) with fractional-slot windings (FSW) in Modelica. Modeling of the electrical machines with object-oriented approach is shortly described, and a new Modelica library for simulation of electrical machines is introduced. The results of simulation of PMSMs with fractional slot windings are presented and explained. Special attention is paid to the higher harmonics and subharmonics produced by the winding and their influence on machine operation.
Condition monitoring of rotor problems such as demagnetization and eccentricity in permanent magnet synchronous motors (PMSM) is essential for guaranteeing high motor performance, efficiency, and reliability. However, there are many limitations to the off-line and on-line methods currently used for PMSM rotor quality assessment. In this paper, an inverter-embedded technique for automated detection and classification of PMSM rotor faults is proposed as an alternative. The main concept is to use the inverter to perform a test whenever the motor is stopped, to detect rotor faults independent of operating conditions or load torque oscillations, which is not possible with motor current signature analysis (MCSA). The d-axis is excited with a dc+ac signal, and the variation in the inductance pattern due to the change in the degree of magnetic saturation caused by demagnetization or eccentricity is observed for fault detection. An experimental study on a 7.5kW PMSM verifies that demagnetization and eccentricity can be detected and classified independent of the load with high sensitivity.
The majority of the work performed for detecting eccentricity faults for permanent magnet synchronous motors (PMSM) focus on motor current signature analysis (MCSA), as it provides continuous on-line monitoring with existing current sensors. However, MCSA cannot be applied under nonstationary conditions and cannot distinguish faults with load torque oscillations, which are limitations for many PMSM drive applications. In this paper, it is shown that the d-axis inductance, L d , decreases with increase in the severity of eccentricity due to the change in the degree of magnetic saturation, and it is proposed as a new fault indicator. The inverter can be used to perform a standstill test automatically whenever the motor is stopped, to measure L d for eccentricity testing independent of load variations or oscillations, which is not possible with MCSA. An FE and experimental study on a 10hp PMSM verifies that eccentricity can be detected independent of the load with high sensitivity and reliability.
The majority of industrial controlled induction machine drives are connected to the mains via a diode bridge. However; if reduction of harmonic currents and / or regenerative operation is desired; replacing the diode bridge by an active front-end (AFE) is required. This paper describes two models of an AFE: a power balance model disregarding switching effects; and an ideal switching model of a pulse width modulation (PWM) converter. Both models are controlled utilizing space phasors in a voltage oriented reference frame. Voltage oriented control (VOC) of the mains converter can be compared with field oriented control (FOC) of a machine converter. Design and parametrization of the main parts—synchronization with mains voltage; current controller and DC voltage controller—are described in detail. Additionally; simulation results proving the implementation and demonstrating possible investigations as well as an outlook on further enhancements are presented.
This paper presents a comprehensive computational fluid (CFD) model of a radial flux permanent magnet synchronous machine with interior magnets. In the CFD model the water jacket cooling and a simplified model of the topology of the distributed stator winding are considered. The heat sources of the CFD model are determined from a finite element analysis of the machine. The numerically determined temperature distributions of the machine are compared with measurement results from sensors located both in the stator and rotor. The particular focus of this paper is the analysis of the temperatures and the heat flow in the air gap and from the stator winding head and the rotor to the inner air.
Two state-of-the-art machine designs are mainly used in recent electric and hybrid electric vehicles: asynchronous induction machines with squirrel cage which are robust but need a current component to excite the magnetic field; and permanent magnet synchronous machines which rely on somehow more sensible parts but the magnets are able to excite a magnetic field without current. However; if speed gets high enough to reach the field weakening range; for both machine the field oriented control has to prescribe a field current sufficient to reduce the field not to exceed the voltage limits of the stator circuit. Especially for the permanent magnet synchronous machine this paper investigates whether it is possible to determine an optimal field current for every operation point to minimize either total current consumption or losses.
This paper proposes a multi domain physical model of permanent magnet synchronous machines, considering electrical, magnetic, thermal and mechanical effects. For each component of the model, the main wave as well as lower and higher harmonic wave components of the magnetic flux and the magnetic potential difference may be considered. The permanent magnets are modeled as discrete azimuthal segments in order to consider possible partial demagnetization effects. For each magnet segment a linearized temperature dependent B-H curve is considered. The main advantage of the presented model is that time transient operational behavior of a permanent magnet synchronous machine can be considered under various electrical, magnetic, thermal and mechanical conditions. The electromagnetic condition of surface magnet machine is compared with finite element analysis.