- This paper presents experimental fatigue tests on specially shaped specimens made from quenched and tempered steel 42CrMoS4 and nodular cast iron EN-GJS-600-3. The specimens are geometrically designed to resemble actual subcomponents of forming and cutting dies for sheet metal manufacturing. These subcomponents have failed in the past.Experiments are carried out using a fictive load-time function,This paper presents experimental fatigue tests on specially shaped specimens made from quenched and tempered steel 42CrMoS4 and nodular cast iron EN-GJS-600-3. The specimens are geometrically designed to resemble actual subcomponents of forming and cutting dies for sheet metal manufacturing. These subcomponents have failed in the past.Experiments are carried out using a fictive load-time function, which is a modification of an actually measured load curve and has variable mean and amplitude values. This first test series serves as a general validation of a subsequent fatigue analysis. A second test series is carried out with constant mean and amplitude values with a load ratio 𝑅≈0. Here, the load frequencies in the individual test runs are varied between f = 5 Hz and f = 45 Hz in order to investigate the influence of the frequency. Both series are performed on a servo-hydraulic testing machine.The experimental data is then statistically evaluated. The values for the scatter correlate with data from the literature. The data from the test series with the fictive load-time function can thus be used for subsequent validation of a fatigue calculation, which will be addressed in a future publication. Most significant are the findings from the second series of experiments with varied load frequencies, as a significant frequency influence could be detected. Furthermore, the hardening and softening behavior under cyclic loading and the fracture behavior of the materials are analyzed and compared with data from the literature.…
