TY - CHAP A1 - Quandt, Benjamin A1 - Schröcker, Korbinian A1 - Hierl, Stefan ED - Huber, Otto ED - Bicker, Marc ED - Patzelt, Peter T1 - Prozessüberwachung beim quasi-simultanen Laser-Durchstrahlschweißen glasfaserverstärkter Thermoplaste T2 - 9. Landshuter Leichtbau-Colloquium: Leichtbau in Forschung und industrieller Anwendung von der Nano- bis zur Makroebene, 27. / 28. Februar 2019 Hochschule Landshut, Tagungsband zum Colloquium Y1 - 2019 SP - 56 EP - 64 PB - LC-Verlag CY - Landshut ER - TY - GEN A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Loose, Tobias A1 - Hierl, Stefan T1 - Thermo-Mechanical Modeling of Quasi-Simultaneous Laser Transmission Welding using LS-DYNA with Focus on Accuracy of Heat Input Calculation T2 - Technology Day 2020 - Plastics on the test rig, Traboch, 04.03.2020 Y1 - 2020 ER - TY - JOUR A1 - Hüntelmann, Sven A1 - Hierl, Stefan T1 - AM-gerechte Bauteilgestaltung BT - Erarbeitung eines methodischen Vorgehens für die Topologieoptimierung additiv gefertigter Bauteile JF - additive - Das Magazin für generative Fertigung Y1 - 2020 UR - https://additive.industrie.de/forschung/am-gerechte-bauteilgestaltung/#slider-intro-2 IS - 1 SP - 57 PB - Konradin-Verlag Robert Kohlhammer GmbH CY - Leinfelden-Echterdingen ER - TY - GEN A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Loose, Tobias A1 - Hierl, Stefan T1 - Potentials of the EFG-Method for Modeling Quasi-Simultaneous Laser Transmission Welding Considering the Melt Flow T2 - Simulationsforum 2019 - Schweißen und Wärmebehandlung, Weimar Y1 - 2019 ER - TY - GEN A1 - Maiwald, Frederik A1 - Hierl, Stefan T1 - Absorberfreies Laser-Durchstrahlschweißen transparenter Kunststoffe T2 - InnovationForum Medizintechnik, Tuttlingen, 24.10.2019 Y1 - 2019 ER - TY - CHAP A1 - Meisner, Dennis A1 - Forstner, Lukas A1 - Kaftiranis, Nikitas A1 - Hierl, Stefan T1 - Investigation of process improvements through laser preheating in extrusion-based additive manufacturing process T2 - Lasers in Manufacturing Conference (LIM 2023), 26. Juni bis 29. Juni 2023, München N2 - Fused layer modeling (FLM) is widely used and is gaining more acceptance in the industry mainly due to its material variety and low costs. However, the usage is limited by a process-related anisotropy of the produced parts. The strength and ductility of the printed parts are significantly lower in the build-up direction than perpendicular to it. This is caused by insufficient interlayer bonding resulting from a reduced surface temperature in the process zone. To overcome this problem, a diode laser is integrated into the conventional FLM process to increase the surface temperature between the already printed surface and the newly applied substrate directly at the deposition zone. The investigations carried out show a significant improvement in the mesostructure, as well as a clear reduction in the anisotropy of the printed test specimens. KW - fused layer modeling KW - laser preheating KW - anisotropy KW - interlayer bonding KW - mesostructure Y1 - 2023 UR - https://www.wlt.de/sites/default/files/2023-09/Contribution_140.pdf PB - Wissenschaftliche Gesellschaft Lasertechnik und Photonik e.V. (WLT) ER - TY - JOUR A1 - Maiwald, Frederik A1 - Roider, Clemens A1 - Schmidt, Michael A1 - Hierl, Stefan T1 - Optical Coherence Tomography for 3D Weld Seam Localization in Absorber-Free Laser Transmission Welding JF - Applied Sciences N2 - Quality and reliability are of the utmost importance for manufacturing in the optical and medical industries. Absorber-free laser transmission welding enables the precise joining of identical polymers without additives or adhesives and is well-suited to meet the demands of the aforementioned industries. To attain sufficient absorption of laser energy without absorbent additives, thulium fiber lasers, which emit in the polymers’ intrinsic absorption spectrum, are used. Focusing the laser beam with a high numerical aperture provides significant intensity gradients inside the workpiece and enables selective fusing of the internal joining zone without affecting the surface of the device. Because seam size and position are crucial, the high-quality requirements demand internal weld seam monitoring. In this work, we propose a novel method to determine weld seam location and size using optical coherence tomography. Changes in optical material properties because of melting and re-solidification during welding allow for weld seam differentiation from the injection-molded base material. Automatic processing of the optical coherence tomography data enables the identification and measurement of the weld seam geometry. The results from our technique are consistent with microscopic images of microtome sections and demonstrate that weld seam localization in polyamide 6 is possible with an accuracy better than a tenth of a millimeter. KW - image processing KW - laser transmission welding KW - optical coherence tomography KW - process monitoring KW - transparent polymers Y1 - 2022 U6 - https://doi.org/10.3390/app12052718 N1 - Corresponding author: Frederik Maiwald VL - 12 IS - 5 SP - 1 EP - 11 PB - MPDI CY - Basel ER - TY - JOUR A1 - Maiwald, Frederik A1 - Kroth, Lea A1 - Geiger, René A1 - Schmitt, Bernhard A1 - Hierl, Stefan A1 - Schmidt, Michael T1 - Laser welding of polymer foils with spatially adapted intensity distributions JF - Joining Plastics N2 - Absorber-free laser transmission welding is characterized by its contactless energy input and geometricflexibility and enables the precise and clean joining of polymer films without absorbing additives or adhesives. It is therefore well suited for applications with high demands regarding process reliability and cleanliness such as packaging, fluid containersor as sealing film in medicaland food industry. A homogeneous weld seam temperature is necessary for a large processwindow. In this work, the naturally Gaussian-shaped intensity distributionof the laser beam is there foreconverted into a donut-shaped and a flat-top-shaped distribution. When using the donut-shape, the processwindow for welding polypropylene or polyethylene films is increased by up to a factor of 3. At the same time, the weld seam strength almost corresponds to the strength of the base material. KW - Laserschweissen KW - Kunststofffolie Y1 - 2025 U6 - https://doi.org/10.53192/JP20250146 SN - 1864-3450 IS - 1 SP - 46 EP - 52 PB - DVS Media CY - Düsseldorf ER - TY - GEN A1 - Maiwald, Frederik A1 - Dzafic, Adelisa A1 - Hierl, Stefan T1 - Messung der Schmelzefließgeschwindigkeit beim Laser-Durchstrahlschweißen von Kunststoffen T2 - Laser in der Elektronikproduktion & Feinwerktechnik - LEF 2021, Erlangen, 22.04.2021 KW - Laserdurchstrahlschweissen KW - Kunststoff KW - Schmelzen KW - Fließgeschwindigkeit Y1 - 2021 ER - TY - JOUR A1 - Dzafic, Adelisa A1 - Maiwald, Frederik A1 - Hierl, Stefan T1 - Messung der Schmelzefließgeschwindigkeit beim Laser-Durchstrahlschweißen von Kunststoffen JF - Werkstoffe in der Fertigung KW - Laserdurchstrahlschweissen KW - Kunststoff KW - Schmelzen KW - Fließgeschwindigkeit Y1 - 2021 SN - 0939-2629 VL - 57 IS - 3 SP - 31 EP - 33 PB - HW-Verl. CY - Mering ER -