TY - JOUR A1 - Lehrer, Tobias A1 - Kaps, Arne A1 - Lepenies, Ingolf A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - 2S-ML: A simulation-based classification and regression approach for drawability assessment in deep drawing JF - International Journal of Material Forming N2 - New structural sheet metal parts are developed in an iterative, time-consuming manner. To improve the reproducibility and speed up the iterative drawability assessment, we propose a novel low-dimensional multi-fidelity inspired machine learning architecture. The approach utilizes the results of low-fidelity and high-fidelity finite element deep drawing simulation schemes. It hereby relies not only on parameters, but also on additional features to improve the generalization ability and applicability of the drawability assessment compared to classical approaches. Using the machine learning approach on a generated data set for a wide range of different cross-die drawing configurations, a classifier is trained to distinguish between drawable and non-drawable setups. Furthermore, two regression models, one for drawable and one for non-drawable designs are developed that rank designs by drawability. At instantaneous evaluation time, classification scores of high accuracy as well as regression scores of high quality for both regressors are achieved. The presented models can substitute low-fidelity finite element models due to their low evaluation times while at the same time, their predictive quality is close to high-fidelity models. This approach may enable fast and efficient assessments of designs in early development phases at the accuracy of a later design phase in the future. KW - One-step KW - Deep drawing KW - Drawability KW - Meta-modeling KW - Machine learning Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-64664 N1 - Corresponding author: Tobias Lehrer VL - 16 SP - 1 EP - 17 PB - Springer ER - TY - JOUR A1 - Mikhaeil, Makram A1 - Nowak, Sebastian A1 - Palomba, Valeria A1 - Frazzica, Andrea A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - Experimental and analytical investigation of applying an asymmetric plate heat exchanger as an evaporator in a thermally driven adsorption appliance JF - Applied Thermal Engineering N2 - This communication presents an experimental and analytical study on the evaporation mechanism in a closed-structured asymmetric plate heat exchanger (PHE) employed as a stagnant water evaporator for the application in an adsorption heat transformation appliance. To this aim, an experimental unit is constructed, which comprises two identical PHEs, one acting as an vaporator/condenser and the second, as an adsorber/desorber. Two endoscopes are mounted inside the investigated evaporator to visualize the evaporation mechanism when performing adsorption-evaporation processes under different boundary conditions. It turned out that the evaporation mechanism is a partially covered, thin film evaporation. A heat transfer analysis is performed to evaluate the heat transfer coefficient of the thin film evaporation () inside the investigated evaporator, resulting in -values between 1330 and 160 [W∙m−2∙K−1] over the investigated adsorption-evaporation time. Correlating the obtained () to the film thickness and the wetted area results in -values between 0.34 and 0.78 [mm] and wetted to total area ratios of 0.78 to 0.16. Besides, an analytical model has been developed and introduced to correlate the overall evaporator heat transfer coefficient with the adsorption potential and the time rate of change of the water uptake. KW - Adsorption-evaporation KW - Evaporator KW - Plate heat exchanger KW - Thin film evaporation Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-61115 N1 - Corresponding author: Belal Dawoud IS - 228 PB - Elsevier ER - TY - CHAP A1 - Karamara, Merve A1 - Bogdanski, Moritz-Ole A1 - Zöller, Raphael A1 - Albrecht, Sophie Viktoria A1 - Linner, Thomas A1 - Bock, Thomas A1 - Braml, Thomas T1 - Increasing efficiency and sustainability: A comparative analysis of concrete 3D printing and traditional methods based on case studies T2 - MATEC Web of Conferences N2 - At the forthcoming Concrete Solutions 2025 conference, the subject of concrete 3D printing will be explored in the “Case Studies” category, with a comparison to traditional methods. Concrete 3D printing offers several significant advantages, including the ability to create complex geometries, increased material efficiency, faster build times and cost savings. These are particularly important in the context of the current skilled labour shortage and emphasis on resource efficiency in construction. Nevertheless, challenges persist in the areas of machine reliability, process integration, and material adaptation to meet the requirements of 3D printing. The case studies will present modular and design-engineering-based strategies for the development of efficient, scalable automation solutions that integrate 3D printing into existing processes and allow for project-specific customisation through selective automation. These findings provide a robust framework for industrial applications that enhance efficiency and adaptability. By comparing concrete 3D printing to conventional methods, the insights offer a foundation for advancing automated production in construction, promoting scalable, resource-efficient, and economically sustainable practices that address the industry’s evolving demands. Y1 - 2025 U6 - https://doi.org/10.1051/matecconf/202540913005 N1 - Corresponding author der OTH Regensburg: Merve Karamara VL - 409 PB - EDP Sciences ER - TY - JOUR A1 - Franke, Markus A1 - Wagner, Marcus A1 - Krause, Tom Janis T1 - Data-driven model order reduction with surrogate elements for transient simulations JF - Engineering Computations : International journal for computer-aided engineering and software N2 - Purpose – The purpose of this study is to introduce surrogate elements for static and transient finite element simulations. These elements are designed to replace regions of several conventional solid elements with a single artificial element that possesses a reduced number of degrees of freedoms (dofs). A notable advantage of our surrogate elements is their seamless integration into standard finite element meshes. Design/methodology/approach – The construction of the surrogate elements stiffness and mass matrices is achieved through an optimization process wherein displacements serve as the optimization objective. Moreover, the matrices are designed to possess properties analogous to those of standard finite elements. A particular focus is placed on ensuring that the artificial stiffness matrices are positive semi-definite. Furthermore, artificial degrees of freedom are introduced. Findings – The efficacy of the proposed technique is demonstrated through its application to two different use cases. It is demonstrated that, despite being trained on examples comprising a single surrogate element, the surrogate elements can be employed multiple times within complex and practical models. The degree of accuracy achieved in these applications is noteworthy. Moreover, the proposed method is considerably faster than the fully discretized models. Originality/value – The study expands the field of substructuring and model order reduction by incorporating artificial surrogate elements built by neural networks, which enables seamless integration with standard finite element analysis via positive semi-definite matrices. Furthermore, the introduction of artificial degrees of freedom, which are detached from the computational domain, is proposed. Once trained, the surrogate elements can be utilised in load and support independent scenarios. Y1 - 2025 U6 - https://doi.org/10.1108/EC-06-2024-0511 VL - 2025 PB - Emerald Publishing CY - Leeds ER - TY - JOUR A1 - Thumann, Philipp A1 - Buchner, Stefan A1 - Marburg, Steffen A1 - Wagner, Marcus T1 - A comparative study of Glinka and Neuber approaches for fatigue strength assessment on 42CrMoS4-QT specimens JF - Strain N2 - In fatigue strength assessment, the methods based on ideal elastic stresses according to Basquin and the less established method based on elastic-plastic stress quantities according to Manson, Coffin and Morrow are applied. The former calculates loads using linear-elastic stresses, the latter requires elasticplastic evaluation parameters, such as stresses and strains. These can be determined by finite element analysis (FEA) with a linear-elastic constitutive law, and subsequent conversion to elastic-plastic loads, using the macro support formula by Neuber. In this contribution, an alternative approach to approximate elastic-plastic parameters proposed by Glinka is compared to the the strain-life method using Neuber's formula, as well as the stress-life method of Basquin. Several component tests on 42CrMoS4-QT specimens are investigated. To determine the input data for the fatigue strength evaluations, the entire test setup is computed by FEA. The nodal displacements from these validated full-model simulations are used as boundary conditions for a submodel simulation of a notch, whose results serve as input for the fatigue strength assessments. It is shown that all approaches provide a reliable assessment of components. Our key result is that the strain-life method using the concept by Glinka for notch stress computation, yields improved results in fatigue strength assessments. KW - 42CrMoS4-QT KW - fatigue strength KW - stress-life method KW - Glinka KW - strain-life method Y1 - 2023 U6 - https://doi.org/10.1111/str.12470 SN - 1475-1305 N1 - Corresponding author: Marcus Wagner VL - 2023 IS - e12470 PB - Wiley ER - TY - JOUR A1 - Grad, Marius A1 - Schultheiß, Ulrich A1 - Diemar, Andreas A1 - Spieß, Lothar A1 - Noster, Ulf T1 - Preparation methodology for the microstructural characterization of diffusion layers in a titanium/steel composite JF - Practical Metallography N2 - Hot pressing of titanium and carbon steel leads to the formation of a diffusion layer at the interface. Depending on the carbon content of the steel used, it either exclusively contains TiC or additional other phases. In the case of steel with a medium carbon concentration (0.67 wt.% C), a pure TiC layer forms. A preparation methodology was developed to make statements about functional and microstructural properties of the respective layers such as layer thickness, porosity, or grain size. However, apart from the diffusion layer’s microstructure, it also reveals the microstructure of the two base substrates. A comparison based on electron backscatter diffraction (EBSD) examinations yields similar results in terms of microstructure. A micrograph analysis based on the new preparation methodology also allows confirming the element distribution measurement by glow discharge optical emission spectroscopy (GDOES). The methodology therefore provides a way of quickly and reliably controlling the layer formation during the hot pressing process of titanium and carbon steel. N2 - Beim Heißpressen von Titan und Kohlenstoffstahl entsteht an der Grenzfläche eine Diffusionsschicht, welche abhängig vom Kohlenstoffgehalt des verwendeten Stahls entweder ausschließlich TiC oder zusätzliche andere Phasen enthält. Im Fall eines Stahls mit mittlerer Kohlenstoffkonzentration (0,67 wt.-% C) bildet sich eine reine TiC-Schicht. Um eine Aussage über die funktionalen und mikrostrukturellen Eigenschaften, wie Schichtdicke, Porosität oder Korngröße, entsprechender Schichten treffen zu können, wurde eine Präparationsmethodik entwickelt. Hierbei wird jedoch nicht nur das Gefüge der Diffusionsschicht, sondern auch das der beiden Grundsubstrate entwickelt. Ein Vergleich mit Elektronenrückstreubeugungs-Untersuchungen (EBSD) liefert hinsichtlich der Mikrostruktur vergleichbare Ergebnisse. Auch die Messung der Elementverteilung durch Glimmentladungsspektroskopie (GDOES) kann durch eine Schliffbildanalyse unter Anwendung der neuen Präparationsmethodik belegt werden. Die Methodik stellt also eine Möglichkeit zur schnellen und sicheren Kontrolle der Schichtbildung beim Heißpressen von Titan und Kohlenstoffstahl dar. T2 - Präparationsmethodik zur mikrostrukturellen Charakterisierung von Diffusionsschichten eines Titan-Stahl-Verbunds KW - Diffusion layers KW - TiC KW - microstructure KW - preparation methodology KW - EBSD KW - GDOES Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-78346 SN - 2195-8599 N1 - Corresponding author der OTH Regensburg: Marius Grad VL - 61 IS - 12 SP - 938 EP - 946 PB - Walter de Gruyter GmbH ER - TY - JOUR A1 - Pangerl, Jonas A1 - Moser, Elisabeth A1 - Müller, Max A1 - Weigl, Stefan A1 - Jobst, Simon A1 - Rück, Thomas A1 - Bierl, Rudolf A1 - Matysik, Frank-Michael T1 - A sub-ppbv-level Acetone and Ethanol Quantum Cascade Laser Based Photoacoustic Sensor– Characterization and Multi-Component Spectra Recording in Synthetic Breath JF - Photoacoustics N2 - Trace gas analysis in breath is challenging due to the vast number of different components. We present a highly sensitive quantum cascade laser based photoacoustic setup for breath analysis. Scanning the range between 8263 and 8270 nm with a spectral resolution of 48 pm, we are able to quantify acetone and ethanol within a typical breath matrix containing water and CO2. We photoacoustically acquired spectra within this region of mid-infra-red light and prove that those spectra do not suffer from non-spectral interferences. The purely additive behavior of a breath sample spectrum was verified by comparing it with the independently acquired single component spectra using Pearson and Spearman correlation coefficients. A previously presented simulation approach is improved and an error attribution study is presented. With a 3σ detection limit of 6.5 ppbv in terms of ethanol and 250 pptv regarding acetone, our system is among the best performing presented so far. KW - Acetone KW - Breath analysis KW - Photoacoustic spectroscopy KW - Quantum cascade laser KW - Spectral simulation Y1 - 2023 U6 - https://doi.org/10.1016/j.pacs.2023.100473 SN - 2213-5979 N1 - Corresponding author: Jonas Pangerl VL - 30 SP - 1 EP - 12 PB - Elsevier ER - TY - JOUR A1 - Rauch, Johannes A1 - Brückl, Oliver T1 - Achieving Optimal Reactive Power Compensation in Distribution Grids by Using Industrial Compensation Systems JF - Electricity N2 - This paper presents a method for integrating industrial consumers owning compensation systems as alternative reactive power sources into grid operating processes. In remuneration, they receive a market-based provision of reactive power. The aim is to analyze the potential of reactive power compensation systems of industrial companies connected to medium-voltage (10 kV–30 kV) AC grids in order to increase the reactive power ability of distribution grids. Measurement methods and reactive power potential results of six industrial companies are presented to characterize the amount and temporal availability of their reactive power potential. The presented approach for using the decentralized reactive power potential is a centralized reactive power control method and is based on optimal power flow (OPF) calculations. An optimization algorithm based on linear programming is used to coordinate a reactive power retrieval tuned to the actual demand. The influencing quantities are the current grid status (voltage and load flow capacity reserves at grid nodes and power lines) and the current reactive power potential of the reactive power sources. The compensation impact of six measured industrial companies on an exemplary medium-voltage grid is shown by an application example. KW - Blindleistung KW - Blindleistungsmanagement KW - Industriebetriebe KW - Optimal Power Flow KW - Reactive Power Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-59139 N1 - Corresponding author: Johannes Rauch VL - 4 IS - 1 SP - 78 EP - 95 PB - MDPI CY - Basel ER - TY - JOUR A1 - Röhrl, Simon A1 - Staufer, Susanne A1 - Bugert, Flemming A1 - Nadimpalli, Vamsi Krishna A1 - Hauser, Florian A1 - Grabinger, Lisa A1 - Bittner, Dominik A1 - Ezer, Timur A1 - Altweck, Ricardo A1 - Graf, Sabine A1 - Kriza, Thomas A1 - Mottok, Jürgen T1 - Ethical Considerations of AI in Education: A Case Study based on Pythia Learning Enhancement System JF - IEEE Access N2 - As the use of AI in education increases, addressing ethical concerns is essential for its responsible use and implementation. This study explores the ethical considerations of AI in education by analyzing a concrete application, the Pythia Learning Enhancement System, which enables personalized and adaptive educational experiences. In this case study, the concrete implementation of Pythia, contrary to high-level abstract analyses, provides practical insights into these ethical issues. To achieve this goal, we first define Pythia and outline its implementation. Using the various topics covered by Pythia, the ethical issues associated with each of these topics are outlined, resulting in a list of ten distinct ethical issues. Because there is overlap in issues covered by similar applications, they can benefit from this identification. An ethical (human rights) and didactic (constructivism) theoretical background is then provided as a basis for further discussion. This is used to build the arguments used in the main study. This consists of analyzing each of the issues and providing recommendations to mitigate potential harm arising from these issues. This helps to provide guidelines for future applications. In the analysis, the ethical discussion is mainly based on the human rights of the stakeholders involved, emphasizing human dignity. After the analysis, each of the issues is contextualized with the recent AI Act of the European Union, providing a novel mapping of the issues of AI in education to the AI Act. Finally, the limitations of the study are stated and a plan for future research is presented. KW - Ethics KW - Artificial intelligence KW - Education KW - Stakeholders KW - Psychology KW - Privacy KW - Search problems KW - Guidelines KW - Focusing KW - Europe Y1 - 2025 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-83403 SN - 2169-3536 N1 - Corresponding author der OTH Regensburg: Simon Röhrl VL - 11 SP - 1 EP - 25 PB - Institute of Electrical and Electronics Engineers (IEEE) ER - TY - JOUR A1 - Gärtner, Sebastian A1 - Rank, Daniel A1 - Heberl, Michael A1 - Gaderer, Matthias A1 - Dawoud, Belal A1 - Haumer, Anton A1 - Sterner, Michael T1 - Simulation and Techno-Economic Analysis of a Power-to-Hydrogen Process for Oxyfuel Glass Melting JF - Energies N2 - As an energy-intensive industry sector, the glass industry is strongly affected by the increasingly stringent climate protection targets. As established combustion-based production systems ensure high process stability and glass quality, an immediate switch to low greenhouse gas emission processes is difficult. To approach these challenges, this work investigates a step-by-step integration of a Power-to-Hydrogen concept into established oxyfuel glass melting processes using a simulation approach. This is complemented by a case study for economic analysis on a selected German glass industry site by simulating the power production of a nearby renewable energy park and subsequent optimization of the power-to-hydrogen plant performance and capacities. The results of this study indicate, that the proposed system can reduce specific carbon dioxide emissions by up to 60%, while increasing specific energy demand by a maximum of 25%. Investigations of the impact of altered combustion and furnace properties like adiabatic flame temperature (+25 °C), temperature efficiency (∆ξ = −0.003) and heat capacity flow ratio (∆zHL = −0.009) indicate that pure hydrogen-oxygen combustion has less impact on melting properties than assumed so far. Within the case study, high CO2 abatement costs of 295 €/t CO2-eq. were determined. This is mainly due to the insufficient performance of renewable energy sources. The correlations between process scaling and economic parameters presented in this study show promising potential for further economic optimization of the proposed energy system in the future. KW - Power-to-Gas KW - Hydrogen KW - Electrolysis KW - Oxyfuel KW - Glass Industry Y1 - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-22713 N1 - Corresponding author: Sebastian Gärtner VL - 14 IS - 24 PB - MDPI ER -