TY - JOUR A1 - Grad, Marius A1 - Nadammal, Naresh A1 - Schultheiss, Ulrich A1 - Lulla, Philipp A1 - Noster, Ulf T1 - An Integrative Experimental Approach to Design Optimization and Removal Strategies of Supporting Structures Used during L-PBF of SS316L Aortic Stents JF - Applied Sciences N2 - One of the fundamental challenges in L-PBF of filigree geometries, such as aortic stents used in biomedical applications, is the requirement for a robust yet easily removable support structure that allows each component to be successfully fabricated without distortion. To solve this challenge, an integrative experimental approach was attempted in the present study by identifying an optimal support structure design and an optimized support removal strategy for this design. The specimens were manufactured using four different support structure designs based on the geometry exposed to the laser beam during the L-PBF. Support removal procedures included sand blasting (SB), glass bead blasting (GB), and electrochemical polishing (ECP). The two best-performing designs (line and cross) were chosen due to shorter lead times and lower material consumption. As an additional factor that indicates a stable design, the breaking load requirement to remove the support structures was determined. A modified line support with a 145° included angle was shown to be the best support structure design in terms of breaking load, material consumption, and manufacturing time. All three procedures were used to ensure residue-free support removal for this modified line support design, with ECP proving to be the most effective. Y1 - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-25612 N1 - Corresponding author: Marius Grad VL - 11 IS - 19 SP - 1 EP - 22 PB - MPDL ER - TY - JOUR A1 - Grad, Marius A1 - Nadammal, Naresh A1 - Tytko, Darius A1 - Noster, Ulf T1 - On the nanoindentation behavior of a TiC layer formed through thermo-reactive diffusion during hot pressing of Ti and cast iron JF - Materials Letters: X N2 - Hot pressing of pure Ti and cast iron under vacuum formed a ~15 μm wide TiC-layer through the thermoreactive diffusion process. Nanoindentation testing of the TiC-layer revealed average hardness and elastic modulus values of ~35 GPa and ~400 GPa, respectively. High-resolution indentation mapping indicated hardness change across the boundary with peak values observed within the TiC-layer. Solid state high temperature diffusion holds significant potential for developing uniform hard coatings on pure Ti/Ti-alloys. KW - Titanium alloys KW - Hard coating KW - Nanoindentation KW - Electron backscatter diffraction Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-50066 SN - 2590-1508 N1 - Corresponding author: Marius Grad VL - 15 IS - September SP - 1 EP - 4 PB - Elsevier CY - Amsterdam, Niederlande ER - TY - JOUR A1 - Zacherl, Florian A1 - Wopper, Christoph A1 - Schwanzer, Peter A1 - Rabl, Hans-Peter T1 - Potential of the Synthetic Fuel Oxymethylene Ether (OME) for the Usage in a Single-Cylinder Non-Road Diesel Engine: Thermodynamics and Emissions JF - Energies N2 - Non-road sectors, such as agriculture and construction machinery, require high energy densities and flexibility in use, which is why diesel engines are mainly used. The use of climate-neutral fuels, produced from renewable energies, such as Oxymethylene Ether (OME) as a diesel substitute, can significantly reduce CO2 and pollutant emissions in these sectors. In addition to CO2 neutrality, OME also offers improved combustion characteristics compared to diesel fuel, eliminating the soot–NOx trade-off and thus enabling new opportunities in engine design and calibration. In this paper, the combustion of pure OME on a close-to-production, single-cylinder non-road diesel engine with a pump–line–nozzle injection system is analyzed. A variation of the center of combustion at constant power output was performed for diesel and OME at different operating points. Two injectors were investigated with OME. A study on ignition delay and a detailed thermodynamic analysis was carried out. In addition, the exhaust emissions CO, NOx, VOC, as well as particulate-matter, -number and -size distributions were measured. With OME, a significantly shorter ignition delay as well as a shortened combustion duration could be observed, despite a longer injection duration. In addition, the maximum injection pressure increases. VOC and CO emissions are reduced. Particulate matter was reduced by more than 99% and particle number (>10 nm) was reduced by multiple orders of magnitude. The median of the particle size distribution shifts from 60 to 85 nm (diesel) into a diameter range of sub 23 nm (OME). A significant reduction of NOx emissions with OME enables new degrees of freedom in engine calibration and an efficiency advantage without hardware adaption. Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-55350 N1 - Project: NAMOSYN: Nachhaltige Mobilität durch synthetische Kraftstoffe (Funding Nr. 03SF0566N0) N1 - Corresponding author: Florian Zacherl VL - 15 IS - 21 SP - 1 EP - 26 PB - MDPI ER - TY - JOUR A1 - Wiesent, Lisa A1 - Schultheiß, Ulrich A1 - Lulla, Philipp A1 - Nonn, Aida A1 - Noster, Ulf T1 - Mechanical properties of small structures built by selective laser melting 316 L stainless steel – a phenomenological approach to improve component design JF - Materials Science & Engineering Technology JF - Materialwissenschaft und Werkstofftechnik N2 - Experimental investigations are conducted to quantify the influence of specimen thickness and orientation on the mechanical properties of selective laser melted stainless steel 316 L. The results indicate that the mechanical strength and ductility increase with increasing specimen thickness until a saturation value is reached from a specimen thickness of about 2 mm. Specimen orientation dependency is pronounced for thin specimens (<1.5 mm), whereas only small deviations in strength are observed for thicker specimens with orientations of 30°, 45° and 90° to build direction. The mechanical properties of the specimen orientation of 0° to build direction shows great deviation to the other orientations and the smallest overall strength. A reliable design of selective laser melted components should account for specimen thickness and orientation, e. g. by a correction factor. Furthermore, it is recommended to avoid loads vertical (90°) and parallel (0°) to build direction to guarantee higher ductility and strength. T2 - Mechanische Eigenschaften von kleinen Strukturen aus selektiv lasergeschmolzenem 316 L Edelstahl – ein phänomenologischer Ansatz zur Verbesserung des Bauteildesigns Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-14718 N1 - Corresponding author: Lisa Wiesent VL - 51 IS - 12 SP - 1615 EP - 1629 PB - Wiley ER - TY - JOUR A1 - Prem, Nina A1 - Sindersberger, Dirk A1 - Striegl, Birgit A1 - Böhm, Valter A1 - Monkman, Gareth J. T1 - Shape memory effects using magnetoactive Boron-organo-silicon oxide polymers JF - Macromolecular Chemistry and Physics N2 - Thermomechanical shape memory materials have certain disadvantages when it comes to 3D volumetric reproduction intended for rapid prototyping or robotic prehension. The need to constantly supply energy to counteract elastic retraction forces in order to maintain the required geometry, together with the inability to achieve conformal stability at elevated temperatures, limits the application of thermal shape memory polymers. Form removal also presents problems as most viscoelastic materials do not ensure demolding stability. This work demonstrates how magnetoactive boron−organo−silicon oxide polymers under the influence of an applied magnetic field can be used to achieve energy free sustainable volumetric shape memory effects over extended periods. The rheopectic properties of boron−organo−silicon oxide materials sustain form removal without mold distortion. Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-23205 N1 - Corresponding Author: Gareth J. Monkman VL - 221 IS - 15 SP - 1 EP - 8 PB - Wiley ER - TY - JOUR A1 - Kastenmeier, Andreas A1 - Siegl, Marco A1 - Ehrlich, Ingo A1 - Gebbeken, Norbert T1 - Review of elasto-static models for three-dimensional analysis of thick-walled anisotropic tubes JF - Journal of Composite Materials N2 - Most shell or beam models of anisotropic tubes under bending have no validity for thick-walled structures. As a result, the need to develop three-dimensional formulations which allow a change in the stress, strain and displacement distributions across the radial component arises. Basic formulations on three-dimensional anisotropic elasticity were made either stressor displacement-based by Lekhnitskii or Stroh on plates. Lekhnitskii also was the first to expand these analytical formulations to tubes under various loading conditions. This paper presents a review of the stress and strain analysis of tube models using three-dimensional anisotropic elasticity. The focus lies on layered structures, like fiber-reinforced plastics, under various bending loads, although the basic formulations and models regarding axisymmetric loads are briefly discussed. One section is also dedicated to the determination of an equivalent bending stiffness of tubes. KW - composite tube bending KW - layered structrues KW - anisotropy KW - Analytical modelling KW - elasticity Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-67521 N1 - Corresponding author: Andreas Kastenmeier PB - Sage ER - TY - JOUR A1 - Pongratz, Christian A1 - Tix, Janek A1 - Wolfrum, Johannes A1 - Gerke, Steffen A1 - Ehrlich, Ingo A1 - Brünig, Michael T1 - Test Setup for Investigating the Impact Behavior of Biaxially Prestressed Composite Laminates JF - Experimental Techniques N2 - Instrumented impact testing and compression-after-impact testing are important to adequately qualify material behavior and safely design composite structures. However, the stresses to which fiber-reinforced plastic components are typically subjected in practice are not considered in the impact test methods recommended in guidelines or standards. In this paper, a test setup for investigating the impact behavior of composite specimens under plane uniaxial and biaxial preloading is presented. For this purpose, a special test setup consisting of a biaxial testing machine and a specially designed drop-weight tower was developed. The design decisions were derived from existing guidelines and standards with the aim of inducing barely visible impact damage in laminated carbon fiber-reinforced plastic specimens. Several measurement systems have been integrated into the setup to allow comprehensive observation of the impact event and specimen behavior. A feasibility test was performed with biaxially prestressed carbon fiber-reinforced plastic specimens in comparison with unstressed reference tests. The compressive-tensile prestressing resulted in lower maximum contact forces, higher maximum deflections, higher residual deflections and a different damage pattern, which was investigated by light microscopic analysis. Finally, the functionality of the experimental setup is discussed, and the results seem to indicate that the test setup and parameters were properly chosen to investigate the effect of prestresses on the impacts behavior of composite structures, in particular for barely visible subsequent damages. KW - Mechanical Engineering KW - Mechanics of Materials KW - Faserverbundwerkstoff KW - Schlagprüfung Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-70355 SN - 0732-8818 N1 - Corresponding authors: Christian Pongratz und Ingo Ehrlich PB - Springer Nature ER - TY - JOUR A1 - Grad, Marius A1 - Zentgraf, Jan A1 - Schultheiss, Ulrich A1 - Esper, Lukas A1 - Diemar, Andreas A1 - Noster, Ulf A1 - Spiess, Lothar T1 - Effect of Carbon Content on the Phase Composition, Microstructure and Mechanical Properties of the TiC Layer Formed in Hot-Pressed Titanium-Steel Composites JF - Metals N2 - During the hot pressing of pure titanium and different carbon steels in a temperature range of ϑ = 950–1050 °C, a compound layer up to dL≈10 μm thick is formed at the titanium–steel interface. With a higher carbon content of the used steel, the layer thickness increases. The carbon concentration within the layer is in the range of stoichiometry for TiC. Apart from TiC, no other phases can be detected by X-ray diffraction (XRD) measurements inside the formed layer. The calculation of the activation energy for the TiC layer formation is Q = 126.5–136.7 kJ mol−1 and is independent of the carbon content of the steel. The resulting microstructure has a grain size gradient, wherein the mechanical properties, such as hardness and Young‘s modulus, are almost constant. Statistical analysis using Response Surface Methodology (RSM) indicates that the carbon content of the steel has the most significant influence on layer thickness, followed by annealing temperature and annealing time. By selecting the appropriate carbon steel and the subsequent removal of the steel, it is possible to produce targeted TiC layers on titanium substrates, which holds enormous potential for this material in wear-intensive applications. Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-74617 SN - 2075-4701 N1 - Cooresponding author der OTH Regensburg: Marius Grad VL - 14 IS - 9 PB - MDPI AG ER - TY - JOUR A1 - Diermeier, Andreas A1 - Sindersberger, Dirk A1 - Krenkel, Lars A1 - Rosell, X. C. A1 - Monkman, Gareth J. T1 - Controllable Magnetoactive Polymer Conduit JF - The Open Mechanical Engineering Journal N2 - Objective: Magneto-active Polymers (MAP) are smart materials whose mechanical characteristics, such as elastic and shear moduli, may be controllable by means of an externally applied magnetic field. Methods: Various additives may be used to influence the characteristics of the polymer matrix whilst a suspension of soft and/or hard magnetic particles determine the magnetic properties of the composite. Both pre-cure and post-cure magnetization is possible. Results: A range of control strategies have been investigated for evaluation of the system using fluids of differing kinematic viscosity. Conclusion: Depending on the degree of magnetic field homogeneity, magneto-deformation and magnetostriction contribute to MAP actuation. This paper presents a novel application in the form of a peristaltic MAP tube system, applicable to flow control and pumping of hemorheological fluids in blood circulatory systems for biomedical research purposes. Y1 - 2018 UR - https://www.benthamopen.com/ABSTRACT/TOMEJ-12-192 N1 - Corresponding authro: Gareth J. Monkman VL - 12 IS - 1 SP - 192 EP - 200 PB - Bentham ER - TY - JOUR A1 - Hornberger, Helga A1 - Kissel, Hannah A1 - Striegl, Birgit A1 - Kronseder, Matthias A1 - Vollnhals, Florian A1 - Christiansen, Silke H. T1 - Bioactivity and corrosion behavior of magnesium barrier membranes JF - Materials and Corrosion N2 - In the current research, magnesium and its alloys have been intensively studied as resorbable implant materials. Magnesium materials combine their good mechanical properties with bioactivity, which make them interesting for guided bone regeneration and for the application as barrier membranes. In this study, the in vitro degradation behavior of thin magnesium films was investigated in cell medium and simulated body fluid. Three methods were applied to evaluate corrosion rates: measurements of (i) the gaseous volume evolved during immersion, (ii) volume change after immersion, and (iii) polarization curves. In this comparison, measurements of H2 development in Dulbecco's modified Eagle's medium showed to be the most appropriate method, exhibiting a corrosion rate of 0.5 mm·year−1. Observed oxide and carbon contamination have a high impact on controlled degradation, suggesting that surface treatment of thin foils is necessary. The bioactivity test showed positive results; more detailed tests in this area are of interest. Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-24499 N1 - Corresponding author: Helga Hornberger VL - 73 IS - 1 SP - 8 EP - 19 PB - Wiley ER - TY - JOUR A1 - Kloiber, Jessica A1 - Anetsberger, Viktoria A1 - Schultheiß, Ulrich A1 - Hornberger, Helga T1 - High quality surfaces of magnesium alloy AZ31 by adjusting appropriate electropolishing parameters JF - Electrochimica Acta Y1 - 2025 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-79298 N1 - Corresponding author der OTH Regensburg: Jessica Kloiber VL - 513 PB - Elsevier ER - TY - JOUR A1 - Kloiber, Jessica A1 - Schultheiß, Ulrich A1 - Hornberger, Helga T1 - Impact of heat treatment on the surface quality of electropolished WE43 alloy JF - Materials Letters N2 - In this study, the Mg alloy WE43 was solution annealed and precipitation hardened prior to electropolishing to evaluate the effects of different microstructures on the electropolishing result. While coarsely distributed precipitates led to surfaces showing wavy structures and dents after electropolishing, a uniform microstructure resulted in an even finish of the surface. The homogenization and refinement of the microstructure by heat treatment is a method to ensure improved electropolished surfaces of Mg materials Y1 - 2025 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-83512 SN - 0167-577X N1 - Corresponding author der OTH Regensburg: Jessica Kloiber VL - 397 PB - Elsevier BV ER - TY - JOUR A1 - Mikhaeil, Makram A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - Experimental Investigation of the Adsorption and Desorption Kinetics on an Open-Structured Asymmetric Plate Heat Exchanger; Matching Between Small-Scale and Full-Scale Results JF - Frontiers in Energy Research N2 - This paper introduces the results of an experimental study on the adsorption and desorption kinetics of a commercially available, open-structured asymmetric plate heat exchanger adapted to act as an adsorber/desorber for the application in adsorption heat transformation processes. In addition, a volumetric large temperature jump (V-LTJ) kinetic setup was applied to measure the adsorption and desorption kinetics of a small-scale adsorbent sample prepared dedicatedly to be representative for the adsorbent domain inside the investigated adsorber plate heat exchanger (APHE). All kinetic results of the small-scale adsorbent sample and the APHE were fitted into exponential forms with a single characteristic time constant (τ) with a coefficient of determination (R2) better than 0.9531. A very good matching between the small-scale and full-scale adsorption kinetic measurements was obtained, with an average relative deviation of 12.3% in the obtained τ-values. In addition, the kinetic data of the small-scale adsorbent sample were utilized for estimating the expected specific instantaneous and moving average powers of the evaporator/condenser heat exchanger. The average relative deviation (ARD) between the moving average specific evaporator powers obtained from the small-scale and the full-scale measurements amounts between 5.4 and 15.1%. Y1 - 2022 U6 - https://doi.org/10.3389/fenrg.2022.818486 N1 - Corresponding author: Belal Dawoud VL - 10 SP - 1 EP - 15 PB - Frontiers ER - TY - JOUR A1 - Steininger, Peter A1 - Gaderer, Matthias A1 - Steffens, Oliver A1 - Dawoud, Belal T1 - Experimental and Numerical Study on the Heat Transfer Characteristics of a Newly-Developed Solar Active Thermal Insulation System JF - Buildings N2 - A newly-developed solar active thermal insulation system (SATIS) is introduced with the main objective to accomplish a highly-dependent total solar transmittance on the irradiation angle. SATIS is also designed to obtain the maximum transmittance at a prescribed design irradiation angle and to reduce it remarkably at higher irradiation angles. A purely mineral thermal insulation plaster with micro hollow glass spheres is applied to manufacture the investigated SATIS prototype. Light-conducting elements (LCEs) have been introduced into SATIS and suitable closing elements have been applied. The SATIS prototype has been investigated both experimentally and numerically. It turned out that the contributions of conduction, radiation and convection to the effective thermal conductivity of SATIS, without the closing elements (49 mWmK), amount to 86.2%, 13.2% and 0.6%, respectively. The angle-dependent short-wave radiation exchange within the LCE has been investigated via ray tracing. At the incidence angle of 19% (design angle), 27% of the radiation within the LCE is absorbed by the absorber plate, resulting in measured and computed total solar energy transmittances of 11.2%/11.7%, respectively. For a typical summer irradiation angle of 60%, 98% of the incident radiation is absorbed by the surfaces at the entrance of the LCE. The corresponding total solar energy transmittance amounts to 2.9%. KW - angle-dependent total solar energy transmittance KW - effective thermal conductivity KW - experimental investigation KW - numerical simulation KW - ray tracing KW - solar active thermal insulation system (SATIS) Y1 - 2021 U6 - https://doi.org/10.3390/buildings11030123 N1 - Corresponding author: Belal Dawoud VL - 11 IS - 3 SP - 1 EP - 22 PB - MDPI ER - TY - JOUR A1 - Gamisch, Bernd A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - On the Development of Thermochemical Hydrogen Storage: An Experimental Study of the Kinetics of the Redox Reactions under Different Operating Conditions JF - Applied Sciences N2 - This work aims at investigating the reduction/oxidation (redox) reaction kinetics on iron oxide pellets under different operating conditions of thermochemical hydrogen storage. In order to reduce the iron oxide pellets (90% Fe2O3, 10% stabilizing cement), hydrogen (H2) is applied in different concentrations with nitrogen (N2), as a carrier gas, at temperatures between between 700 ∘C and 900 ∘C, thus simulating the charging phase. The discharge phase is triggered by the flow of a mixture out of steam (H2O) and N2 at different concentrations in the same temperature range, resulting in the oxidizing of the previously reduced pellets. All investigations were carried out in a thermo-gravimetric analyzer (TGA) with a flow rate of 250mL/min. To describe the obtained kinetic results, a simplified analytical model, based on the linear driving force model, was developed. The investigated iron oxide pellets showed a stable redox performance of 23.8% weight reduction/gain, which corresponds to a volumetric storage density of 2.8kWh/(L bulk), also after the 29 performed redox cycles. Recalling that there is no H2 stored during the storage phase but iron, the introduced hydrogen storage technology is deemed very promising for applications in urban areas as day-night or seasonal storage for green hydrogen. KW - hydrogen storage KW - iron/iron oxide KW - reaction kinetics KW - redox reactions Y1 - 2021 U6 - https://doi.org/10.3390/app11041623 N1 - Corresponding author: Belal Dawoud VL - 11 IS - 4 SP - 1 EP - 15 PB - MDPI CY - Basel ER - TY - JOUR A1 - Maiwald, Frederik A1 - Roider, Clemens A1 - Schmidt, Michael A1 - Hierl, Stefan T1 - Optical Coherence Tomography for 3D Weld Seam Localization in Absorber-Free Laser Transmission Welding JF - Applied Sciences N2 - Quality and reliability are of the utmost importance for manufacturing in the optical and medical industries. Absorber-free laser transmission welding enables the precise joining of identical polymers without additives or adhesives and is well-suited to meet the demands of the aforementioned industries. To attain sufficient absorption of laser energy without absorbent additives, thulium fiber lasers, which emit in the polymers’ intrinsic absorption spectrum, are used. Focusing the laser beam with a high numerical aperture provides significant intensity gradients inside the workpiece and enables selective fusing of the internal joining zone without affecting the surface of the device. Because seam size and position are crucial, the high-quality requirements demand internal weld seam monitoring. In this work, we propose a novel method to determine weld seam location and size using optical coherence tomography. Changes in optical material properties because of melting and re-solidification during welding allow for weld seam differentiation from the injection-molded base material. Automatic processing of the optical coherence tomography data enables the identification and measurement of the weld seam geometry. The results from our technique are consistent with microscopic images of microtome sections and demonstrate that weld seam localization in polyamide 6 is possible with an accuracy better than a tenth of a millimeter. KW - image processing KW - laser transmission welding KW - optical coherence tomography KW - process monitoring KW - transparent polymers Y1 - 2022 U6 - https://doi.org/10.3390/app12052718 N1 - Corresponding author: Frederik Maiwald VL - 12 IS - 5 SP - 1 EP - 11 PB - MPDI CY - Basel ER - TY - JOUR A1 - Mikhaeil, Makram A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - On the development of an innovative adsorber plate heat exchanger for adsorption heat transformation processes; an experimental and numerical study JF - Energy N2 - An innovative adsorber plate heat exchanger (APHE), which is developed for application in adsorption heat pumps, chillers and thermal energy storage systems, is introduced. A test frame has been constructed as a representative segment of the introduced APHE for applying loose grains of AQSOA-Z02. Adsorption kinetic measurements have been carried out in a volumetric large-temperature-jump setup under typical operating conditions of adsorption processes. A transient 2-D model is developed for the tested sample inside the setup. The measured temporal uptake variations with time have been fed to the model, through which a micro-pore diffusion coefficient at infinite temperature of 2 E−4 [m2s−1] and an activation energy of 42.1 [kJ mol−1] have been estimated. A 3-D model is developed to simulate the combined heat and mass transfer inside the APHE and implemented in a commercial software. Comparing the obtained results with the literature values for an extruded aluminium adsorber heat exchanger coated with a 500 μm layer of the same adsorbent, the differential water uptake obtained after 300 s of adsorption (8.2 g/100 g) implies a sound enhancement of 310%. This result proves the great potential of the introduced APHE to remarkably enhance the performance of adsorption heat transformation appliances. KW - Adsorber heat exchanger KW - Plate heat exchanger KW - Adsorption kinetics KW - Dynamic simulation Y1 - 2020 U6 - https://doi.org/10.1016/j.energy.2020.118272 N1 - Corresponding author: Belal Dawoud VL - 207 IS - September SP - 1 EP - 13 PB - Elsevier ER - TY - JOUR A1 - Huber, Lea A1 - Heindl, Melanie A1 - Schlosser, Marc A1 - Pfitzner, Arno A1 - Dawoud, Belal T1 - On the Cycle Stability and Macroscopic Structure of Iron Oxide Pellets for Thermochemical Hydrogen Storage: Influence of Water Content during the Pelletizing Process JF - Applied Sciences N2 - Hydrogen storage based on the repeated reduction and oxidation (redox) reactions of iron oxide/iron composites represents a promising technology. This work is dedicated to studying the influence of the amount of water added during the pelletizing process on the cycle stability and structure of iron oxide pellets. The storage composites were prepared from iron oxide (Fe2O3) and 10 wt.-% support material (cement) with different amounts of water (18 and 33 wt.-%) in a laboratory-scale pelletizing disk. To evaluate the cycle stability of the composites, the kinetics of the redox reactions were experimentally measured at 800 ∘ C in an atmosphere of 50% N2 and 50% H2 (reduction) or 50% steam (oxidation), respectively. Moreover, the structure of the pellets was analyzed by micro-computed tomography scans. It turned out that pellets with higher water contents attained faster kinetics and a higher cycle stability. The sample with the least water content (18 wt.-%) needed about 26 min and 19 min to reach a conversion rate of 80% during the reduction and oxidation reactions of the sixth redox cycle, respectively. In contrast, the sample with the highest water content (33 wt.-%) could achieve the same conversion rate after 18 min (reduction) and 13 min (oxidation) during the ninth redox cycle. KW - hydrogen storage KW - redox reactions KW - iron/iron oxide KW - pelletizing process KW - cycle stability KW - water content Y1 - 2023 U6 - https://doi.org/10.3390/app13116408 N1 - Corresponding author: Belal Dawoud VL - 13 IS - 11 PB - MDPI CY - 16 ER - TY - JOUR A1 - Romano, Marco A1 - Ehrlich, Ingo T1 - Classification of damping properties of fabric-reinforced flat beam-like specimens by a degree of ondulation implying a mesomechanic kinematic JF - Science and Engineering of Composite Materials N2 - In order to determine the influence of the ondulations in fabrics on the damping properties of fiber-reinforced plastics, the structural dynamic properties of fabric- and unidirectionally reinforced plastics are investigated. The free decay behavior of flat beam-like specimens is investigated under fixed-free boundary conditions. As the material damping is consistently higher in fabric-reinforced specimens compared to unidirectionally reinforced ones, a contribution of an additionally acting mesomechanic kinematic in fabric weaves is implied. Based on a degree of ondulation, it is possible to classify the enhancement of the material damping and determine the corresponding energy dissipation. The study provides valuable quantitative relations of the additional damping effect due to the mesomechanic kinematic. Compared to the unidirectionally reinforced material, plain weave enhances the material damping by 37…52% at ˜OPL=0.0133 , whereas twill weave 2/2 enhances it by 31…40% at ˜OT2=0.0098 . The consideration of the findings contributes to a deeper understanding of the visco-elastic dynamic behavior of fabric-reinforced plastics and allows further applications in research, development, and industry. KW - fiber-reinforced plastics KW - mesomechanic scale KW - fabric-reinforced layer KW - ondulation Y1 - 2024 U6 - https://doi.org/10.1515/secm-2024-0019 SN - 2191-0359 SN - 0792-1233 N1 - Corresponding author der OTH Regensburg: Marco Romano VL - 31 IS - 1 PB - Walter de Gruyter GmbH ER - TY - JOUR A1 - Steininger, Peter A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - Assessment of the Annual Transmission Heat Loss Reduction of a Refurbished Existing Building with an Advanced Solar Selective Thermal Insulation System JF - Sustainability N2 - A numerical parameter sensitivity analysis of the design parameters of the recently published solar selective thermal insulation system (SATIS) has been carried out to enhance its thermal and optical properties. It turned out that the insulation properties of SATIS can be effectively improved by reducing the length of the glass closure element. Increasing the area share of the light conducting elements (LCEs) and decreasing their length-to-diameter (L/D) ratio were identified as key parameters in order to increase the solar gain. Two SATIS variants were compared with the same wall insulation without SATIS in a yearly energetic performance assessment. The SATIS variant with 10 mm length of the closure element, 44.2% area share of LCE, as well as front and rear diameters of 12 mm/9 mm shows an 11.8% lower transmission heat loss over the heating period than the wall insulation without SATIS. A new methodology was developed to enable the implementation of the computed solar gains of SATIS in 1D simulation tools. The result is a radiant heat flow map for integration as a heat source in 1D simulation models. A comparison between the 1D and 3D models of the inside wall heat fluxes showed an integral yearly agreement of 98%. KW - effective thermal conductivity KW - parameter sensitivity analysis KW - radiant heat flow map KW - solar selective thermal insulation system (SATIS) KW - total solar energy transmittance KW - yearly energetic performance assessment Y1 - 2021 U6 - https://doi.org/10.3390/su13137336 N1 - Corresponding author: Belal Dawoud VL - 13 IS - 13 SP - 1 EP - 19 PB - MDPI CY - Basel ER - TY - JOUR A1 - Kloiber, Jessica A1 - Schultheiß, Ulrich A1 - Sotelo, Lamborghini A1 - Sarau, George A1 - Christiansen, Silke H. A1 - Gavras, Sarkis A1 - Hort, Norbert A1 - Hornberger, Helga T1 - Corrosion behaviour of electropolished magnesium materials JF - Materials Today Communications N2 - Although magnesium and its alloys are promising candidates as biodegradable implant materials, the tendency for localized corrosion mechanism in physiological environment limit their biomedical application. Electropolishing is an attractive strategy for improving the corrosion behaviour of metals, but it is still largely unexplored in magnesium materials. In this study, the characterization of electropolished surfaces of AM50 and pure magnesium was performed, focussing on their in vitro degradation behaviour in cell medium. Corrosion rates were evaluated using potentiodynamic polarisation. The surface morphology before and after the onset of corrosion was investigated by scanning electron microscopy and confocal laser scanning microscopy. The presented electropolishing process led to improved surface performances, observable by significantly lower corrosion rates (0.08 mm·year-1 in Dulbecco's modified Eagle's medium), lower arithmetical mean height (0.05 µm), lower water contact angle (25-35°) and lower micro hardness (35-50 HV 0.1) compared to mechanically and chemically treated surfaces. MgO/Mg(OH)2 could be detected on electropolished surfaces. The localized corrosion mode could be reduced, but not entirely prevented. Electropolishing shows great potential as post-treatment of magnesium-based components, but detailed tests of the long-term corrosion behaviour are an important area of future research. KW - biomedical application KW - corrosion behaviour KW - electropolishing KW - magnesium alloy KW - pure magnesium KW - surface characterization Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-68254 N1 - Corresponding author: Helga Hornberger PB - Elsevier ET - Journal Pre-proof ER - TY - JOUR A1 - Bartsch, Alexander A1 - Beham, Daniela A1 - Gebhardt, Jakob A1 - Ehrlich, Ingo A1 - Schratzenstaller, Thomas A1 - Monkman, Gareth J. T1 - Mechanical Properties of NdPrFeB Based Magnetoactive Bisphenol-Free Boron-Silicate Polymers JF - Journal of Nanomedicine and Nanotechnology N2 - Following a ban on many materials containing bisphenol-A, new bisphenol-free Boron silicates have been found as substitutes. The purpose of this study is to describe the mechanical properties of these bisphenol-free magnetoactive borosilicate polymers containing hard magnetic particles. Samples of 0%, 33% and 66% by wt. were loaded for compression using a universal testing machine. The maximum forces occurring for different travel speeds were compared before and after post-magnetization treatments. The post-magnetization included 2 stages. In addition, the change in mechanical properties within 24 hours after the post-magnetization process was investigated. Furthermore, the influence of speed and particle content were investigated. In general, there is a correlation between the required compressive force and, the level of post-magnetization stress, the increase in travel speed and particle content in the boron silicate. Comparison of the non-post-magnetized and post-magnetized samples using two-tailed t-tests shows that the p-values for all weight fraction changes in NdPrFeB particles and travel speeds are less than 0.001. Also, a comparison between tests in which the traverse speed was varied also showed significant changes in the resulting compression forces. The same is valid for changes in the weight ratio of the NdPrFeB particles in the samples. For post-magnetized samples, no significant difference can be observed in the first 24 hours following magnetization. In summary, the material presents viscoelastic, plastic force-displacement behavior, which can be well recognized by its bi-linear curve shape. The investigation shows that borosilicate polymers based on NdPrFeB can have their mechanical behavior modified and controlled by post-magnetization processes. This opens new possibilities for many future applications. Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-67425 UR - https://www.walshmedicalmedia.com/open-access/mechanical-properties-of-ndprfeb-based-magnetoactive-bisphenolfree-boronsilicate-polymers-124385.html SN - 2157-7439 N1 - Corresponding author: Alexander Bartsch VL - 14 IS - 6 PB - Walsh Medical Media ER - TY - JOUR A1 - Bartsch, Alexander A1 - Burger, Moritz A1 - Grad, Marius A1 - Esper, Lukas A1 - Schultheiß, Ulrich A1 - Noster, Ulf A1 - Schratzenstaller, Thomas T1 - Enhancement of laser cut edge quality of ultra-thin titanium grade 2 sheets by applying an in-process approach using modulated Yb:YAG continuous wave fiber laser JF - Discover Mechanical Engineering N2 - Titanium is used in many areas due to its excellent mechanical, biological and corrosion-resistant properties. Implants often have thin and filigree structures, providing an ideal application for fine cutting with laser. In the literature, the main focus is primarily on investigating and optimizing the parameters for titanium sheets with thicknesses greater than 1 mm. Hence, in this study, the basic manufacturing parameters of laser power, cutting speed and laser pulse of a 200 W modulated fiber laser are investigated for 0.15 mm thick grade 2 titanium sheets. A reproducible, continuous cut could be achieved using 90 W laser-power and 2 mm/s cutting-speed. Pulse pause variations between 85 and 335 μs in 50 μs steps and a fixed pulse width of 50 μs show that a minimum kerf width of 23.4 μm, as well as a minimum cut edge roughness Rz of 3.59 μm, is achieved at the lowest pulse pause duration. An increase in roughness towards the laser exit side, independent of the laser pulse pause duration, was found and discussed. The results provide initial process parameters for cutting thin titanium sheets and thus provide the basis for further investigations, such as the influence of cutting gas pressure and composition on the cut edge. KW - Laser cutting KW - Titanium sheet KW - Kerf Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-65647 N1 - Corresponding author: Alexander Bartsch IS - 10 PB - Springer ER - TY - JOUR A1 - Siegl, Marco A1 - Jungbauer, Bastian A1 - Gebhardt, Jakob A1 - Judenmann, Anna A1 - Ehrlich, Ingo ED - Baeten, Somayeh T1 - Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation JF - The International Journal of Advanced Manufacturing Technology N2 - This paper introduces a novel method for producing fibre-reinforced thermoplastic tubes by integrating tape production and consolidation into a single operation. This innovation diverges from conventional methods by combining processes to reduce costs by using raw materials instead of organotapes, allowing customised material combinations and utilising residual heat from tape production. The new process uses carbon roving and molten low-viscosity PA6 granulates, processed through a new direct impregnation setup in siphon design. Key advancements include a high-speed impregnation module capable of up to 1 m/s with high-performance extruders, cost-effective infrared emitters for winding, and a powered consolidation unit with adjustable winding angles between ±65° and ±90°. Experiments demonstrate operational speeds of approximately 471 mm/min, with an optimal cross-winding speed of 354 mm/min due to the technical limitations of the laboratory extruder and IR emitter used. Based on the technical limitations of the current system, future improvements and methodological changes will be discussed. KW - Thermoplastic composite tubes KW - Filament-winding KW - Tape production KW - Thermoplastic impregnation KW - In-situ roving impregnation KW - Infrared consolidation Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-77827 N1 - Corresponding author der OTH Regensburg: Marco Siegl VL - 135 IS - 5-6 SP - 2847 EP - 2870 PB - Springer Nature ER - TY - JOUR A1 - Franke, Markus A1 - Wagner, Marcus T1 - Transient surrogate modeling of modally reduced structures with discontinuous loads and damping JF - Archive of Applied Mechanics N2 - In this work, a surrogate model for structural, transient and discontinuously excited finite element method simulations is developed. This allows to reduce the computational effort of repeated calculations of identical models under different load cases. The architecture of the surrogate combines fully connected neural network layers with long short-term memory layers. For the reproduction of different damping ratios, a categorical variable is added to the continuous input data. Based on a recursive flow of the predicted data back to the input layer, long-term dependencies do not vanish due to short-input sequences. The system dimension is reduced by applying the model-order reduction technique for modal decomposition. The high accuracy of the surrogate and the reduction of computational costs are shown on an academic example of a cantilever beam and a real-world example of a robot. The advantages of our approach are illustrated in comparison with state-of-the-art surrogates for transient finite element analysis. By using the surrogate proposed in this study, oscillations due to discontinuous excitation of mechanical structures can be reproduced. For this purpose, only short-input sequences are necessary since the excitation of the oscillations does not have to be part of the input sequence during the whole duration of the oscillations. Due to the categorical variable for the damping ratio, the surrogate can account for the influence of different damping in parameter studies. KW - Discontinuous loads KW - Modal decomposition KW - Surrogate modeling KW - Long short-term memory KW - Finite element method Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-72834 N1 - Corresponding author der OTH Regensburg: Markus Franke VL - 94 IS - 5 PB - Springer Nature ER - TY - JOUR A1 - Gamisch, Bernd A1 - Huber, Lea A1 - Gaderer, Matthias A1 - Dawoud, Belal T1 - On the Kinetic Mechanisms of the Reduction and Oxidation Reactions of Iron Oxide/Iron Pellets for a Hydrogen Storage Process JF - Energies N2 - This work aims at investigating the kinetic mechanisms of the reduction/oxidation (redox) reactions of iron oxide/iron pellets under different operating conditions. The reaction principle is the basis of a thermochemical hydrogen storage system. To simulate the charging phase, a single pellet consisting of iron oxide (90% Fe2O3, 10% stabilising cement) is reduced with different hydrogen (H2) concentrations at temperatures between 600 and 800 °C. The discharge phase is initiated by the oxidation of the previously reduced pellet by water vapour (H2O) at different concentrations in the same temperature range. In both reactions, nitrogen (N2) is used as a carrier gas. The redox reactions have been experimentally measured in a thermogravimetric analyser (TGA) at a flow rate of 250 mL/min. An extensive literature review has been conducted on the existing reactions’ kinetic mechanisms along with their applicability to describe the obtained results. It turned out that the measured kinetic results can be excellently described with the so-called shrinking core model. Using the geometrical contracting sphere reaction mechanism model, the concentration- and temperature-dependent reduction and oxidation rates can be reproduced with a maximum deviation of less than 5%. In contrast to the reduction process, the temperature has a smaller effect on the oxidation reaction kinetics, which is attributed to 71% less activation energy (Ea,Re=56.9 kJ/mol versus Ea,Ox=16.0 kJ/mol). The concentration of the reacting gas showed, however, an opposite trend: namely, to have an almost twofold impact on the oxidation reaction rate constant compared to the reduction rate constant. Y1 - 2022 U6 - https://doi.org/10.3390/en15218322 N1 - Corresponding author: Belal Dawoud VL - 15 IS - 21 PB - MDPI ER -