TY - JOUR A1 - Kurzweil, Peter A1 - Scheuerpflug, Wolfgang T1 - State-of-charge monitoring and battery diagnosis of different lithium ion chemistries using impedance spectroscopy JF - Batteries N2 - For lithium iron phosphate batteries (LFP) in aerospace applications, impedance spectroscopy is applicable in the flat region of the voltage-charge curve. The frequency-dependent pseudocapacitance at 0.15 Hz is presented as useful state-of-charge (SOC) and state-of-health (SOH) indicator. For the same battery type, the prediction error of pseudocapacitance is better than 1% for a quadratic calibration curve, and less than 36% for a linear model. An approximately linear correlation between pseudocapacitance and Ah battery capacity is observed as long as overcharge and deep discharge are avoided. We verify the impedance method in comparison to the classical constant-current discharge measurements. In the case of five examined lithium-ion chemistries, the linear trend of impedance and SOC is lost if the slope of the discharge voltage curve versus SOC changes. With nickel manganese cobalt (NMC), high impedance modulus correlates with high SOC above 70%. KW - battery life testing KW - capacitance KW - lithium-ion battery KW - state-of-charge determination KW - state-of-health KW - pseudocharge KW - impedance spectroscopy KW - aging Y1 - 2021 U6 - https://doi.org/10.3390/batteries7010017 VL - 7 IS - 1 ER - TY - JOUR A1 - Schmidt, Henrik A1 - Straub, Benedikt B. A1 - Sindersberger, Dirk A1 - Bröckel, Ulrich A1 - Monkman, Gareth J. A1 - Auernhammer, Günter T1 - Collision and separation of nickel particles embedded in a Poly dimethylsiloxan matrix under a rotating magnetic field: A strong magneto active function JF - Colloid and Polymer Science N2 - In order to function as soft actuators, depending on their field of use, magnetorheological elastomers (MREs) must fulfill certain criteria. To name just a few, these can include rapid response to external magnetic fields, mechanical durability, mechanical strength, and/or large deformation. Of particular interest are MREs which produce macroscopic deformation for small external magnetic field variations. This work demonstrates how this can be achieved by just a small change in magnetic field orientation. To achieve this, (super)paramagnetic nickel particles of size ≈ 160 μm were embedded in a non-magnetic polydimethylsiloxan (PDMS) (661–1301 Pa) and their displacement in a stepwise rotated magnetic field (170 mT) recorded using a video microscope. Changes in particle aggregation resulting from very small variations in magnetic field orientation led to the observation of a new strongly magneto-active effect. This configuration is characterized by an interparticle distance in relation to the angle difference between magnetic field and particle axis. This causes a strong matrix deformation which in turn demonstrates hysteresis on relaxation. It is shown that the occurrence strongly depends on the particle size, particle distance, and stiffness of the matrix. Choosing the correct parameter combination, the state can be suppressed and the particle-matrix system demonstrates no displacement or hysteresis. In addition, evidences of non-negligible higher order magnetization effects are experimentally ascertained which is qualitatively in agreement with similar, already theoretically described, particle systems. Even at larger particle geometries, the new strongly magneto-active configuration is preserved and could create macroscopic deformation changes. Y1 - 2021 U6 - https://doi.org/10.1007/s00396-020-04784-4 VL - 299 SP - 955 EP - 967 PB - Springer ER - TY - JOUR A1 - Rill, Georg A1 - Bauer, Florian A1 - Topcagic, Edin T1 - Performance of leaf spring suspended axles in model approaches of different complexities JF - Vehicle System Dynamics N2 - Axles with leaf spring suspension systems are still a popular choice in many commercial vehicles. However, leaf springs are not in perfect conformity to standard multibody vehicle models because they combine guidance and suspension in one single element. Combining standard multibody vehicle models with sophisticated finite element leaf spring models results in rather complex and computing time-consuming solutions. Purely kinematic models, defined by lookup tables or the design kinematics approach, cover only some but not all features of the leaf spring suspension. As shown here, the five-link model, which incorporates a quasi-static solution of the leaf spring compliance, provides a very practical model. It is comparatively lean and provides results of sufficient accuracy in the whole application range. KW - beam-model KW - commercial vehicles KW - design kinematics KW - five-Link model KW - Leaf spring suspension KW - vehicle dynamics Y1 - 2021 U6 - https://doi.org/10.1080/00423114.2021.1928249 VL - 60 IS - 8 SP - 2871 EP - 2889 PB - Taylor&Francis ER - TY - JOUR A1 - Vérez, David A1 - Borri, Emiliano A1 - Crespo, Alicia A1 - Zsembinszki, Gabriel A1 - Dawoud, Belal A1 - Cabeza, Luisa F. T1 - Experimental Study of a Small-Size Vacuum Insulated Water Tank for Building Applications JF - Sustainability N2 - Insulation of thermal energy storage tanks is fundamental to reduce heat losses and to achieve high energy storage efficiency. Although water tanks were extensively studied in the literature, the enhancement of the insulation quality is often overlooked. The use of vacuum insulation has the potential to significantly reduce heat losses without affecting the dimension of the storage system. This paper shows for the first time the results of the heat losses tests done for a 0.535 m3 water tank for residential building applications built with a double wall vacuum insulation. The different tests show that the rate of heat losses strictly depends on the temperature distribution inside the tank at the beginning of the experiment. Compared to a conventional water tank insulated with conventional materials, the U-value of the lateral surface was reduced by almost three times (from 1.05 W/K·m2 to 0.38 W/K·m2) using vacuum insulation. However, the bottom part, which is usually used to place the support parts and the piping, is the critical design part of those tanks acting as a thermal bridge with the ambient and enhancing heat losses. Y1 - 2021 U6 - https://doi.org/10.3390/su13105329 VL - 13 IS - 10 SP - 1 EP - 11 PB - MDPI CY - Basel ER - TY - CHAP A1 - Reindl, Andrea A1 - Meier, Hans A1 - Niemetz, Michael A1 - Park, Sangyoung T1 - Decentralized Battery Management System with Customized Hardware Components T2 - IEEE 19th Student Conference on Research and Development (SCOReD), Sustainable Engineering and Technology towards Industry Revolution: 23-25 Nov. 2021, Kota Kinabalu, Malaysia N2 - With an increasing number of sold electric vehicles (EVs), a large number of used batteries will be at disposal. How to deal with these resources is one of the major challenges in reducing the environmental impact of batteries throughout their entire life cycle. Heterogeneous cell parameters due to the different usage histories are a challenge for second-life use. The effort and cost of remanufacturing required to test and assemble a new battery pack is a further concern. Systems that combine battery packs/modules without full reassembly offer advantages such as cost and reusability. A decentralized battery management system (DBMS) provides a suitable architecture for such systems involving different types of batteries. In this paper, an architecture for a decentralized, battery state-dependent control is shown. The proposed DBMS supports various types of batteries, is scalable and flexibly adaptable for a wide range of applications. Despite the significant advantages, there are increased requirements to meet for the hardware implementation and the applied control strategies. Therefore, the necessary hardware components and their requirements are described and the hardware implementations are provided. KW - battery fitness KW - Battery management system KW - Battery management systems KW - bidirectional power flow KW - Computer architecture KW - Costs KW - DC-DC power converters KW - decentralized control KW - Electric vehicles KW - Hardware KW - load sharing KW - Microprocessors KW - Renewable energy sources KW - second life battery Y1 - 2021 U6 - https://doi.org/10.1109/SCOReD53546.2021.9652737 SP - 350 EP - 355 PB - IEEE ER - TY - JOUR A1 - Schwanzer, Peter A1 - Schillinger, Maximilian A1 - Mieslinger, Johann A1 - Walter, Stefanie A1 - Hagen, Gunter A1 - Maerkl, Susanne A1 - Haft, Gerhard A1 - Dietrich, Markus A1 - Moos, Ralf A1 - Gaderer, Matthias A1 - Rabl, Hans-Peter T1 - A Synthetic Ash-Loading Method for Gasoline Particulate Filters with Active Oil Injection JF - SAR International Journal of Engines N2 - To reduce particulate emissions, the use of particulate filters in diesel engines is meanwhile state of the art, while the integration of such systems in gasoline engines is now also necessary in order to comply with today's regulations. Over its lifetime, a gasoline particulate filter (GPF) collects ash components of fuel, lubrication oil, and materials originating from the catalytic coating and from engine abrasion. In the development and application process, synthetic ashing from GPFs is challenging. The ash of the lubrication oil can be increased in various ways, like oil-doped fuel, a separate oil burner, or changes in the piston-cylinder system of the engine. However, these methods show major disadvantages. For this reason, an improved approach is presented in this study, which allows a quick response to changes in combustion (e.g., engine knocking) and producing ash, which is more realistic due to its primary particle size and the density of ash plugs, in a shorter time. Therefore, an approach to accelerate ash loading by active oil injection using a multi-point injection (MPI) system is introduced. With the help of this methodology, an ashing capacity of 1.21 g/h is implemented, which is a high rate compared to other investigations. The primary particle size (evaluated by means of a transmission electron microscope), is in the same size range as those detected at the full-load curve during regular operation. A computer tomographic (CT) analysis of the incinerated particulate filter also shows that a very high density of ash plugs can be realized, which has also been found in the literature for real applications. In addition, with the help of a mass spectrometer (MS) and an intermediate weighing of the particulate filter, the current ash loading of the GPF could be determined with an accuracy of 1%. KW - Ash KW - GDI KW - GPF KW - Particle Y1 - 2021 U6 - https://doi.org/10.4271/03-14-04-0029 SN - 1946-3936 SN - 1946-3944 VL - 14 IS - 4 SP - 493 EP - 506 PB - SAE International ER - TY - JOUR A1 - Schorr, Philipp A1 - Zentner, Lena A1 - Zimmermann, Klaus A1 - Böhm, Valter T1 - Jumping locomotion system based on a multistable tensegrity structure JF - Mechanical systems and signal processing N2 - All known locomotion principles are limited respective to environmental conditions. Often, the occurrence of obstacles or gaps means the break-off for the operating motion systems. For such circumstances, a controllable jumping locomotion is required to cross these barriers. However, this locomotion demands sophisticated requirements to the actuation. The abrupt actuation is commonly realized by high dynamic actuators or complex mechanisms. In this work, a simple solution utilizing the multistability of a compliant tensegrity structure is described. Therefore, a two-dimensional tensegrity structure featuring four stable equilibria is considered. Based on bifurcation analyses a feasible actuation to control the current equilibrium configuration is derived. Changing between selected equilibrium states enables a great difference in potential energy, which yields a jumping motion of the structure. Based on numerical simulations a suitable actuation strategy is chosen to overcome obstacle and steps by jumping forward or backward, respectively. The theoretical approach is examined experimentally with a prototype of the multistable tensegrity structure. (c) 2020 Elsevier Ltd. All rights reserved. All known locomotion principles are limited respective to environmental conditions. Often, the occurrence of obstacles or gaps means the break-off for the operating motion systems. For such circumstances, a controllable jumping locomotion is required to cross these barriers. However, this locomotion demands sophisticated requirements to the actuation. The abrupt actuation is commonly realized by high dynamic actuators or complex mechanisms. In this work, a simple solution utilizing the multistability of a compliant tensegrity structure is described. Therefore, a two-dimensional tensegrity structure featuring four stable equilibria is considered. Based on bifurcation analyses a feasible actuation to control the current equilibrium configuration is derived. Changing between selected equilibrium states enables a great difference in potential energy, which yields a jumping motion of the structure. Based on numerical simulations a suitable actuation strategy is chosen to overcome obstacle and steps by jumping forward or backward, respectively. The theoretical approach is examined experimentally with a prototype of the multistable tensegrity structure. KW - Compliant tensegrity structure KW - Multibody dynamics KW - Multistability KW - Non-classical locomotion Y1 - 2021 U6 - https://doi.org/10.1016/j.ymssp.2020.107384 IS - 152 PB - Elsevier ER - TY - CHAP A1 - Reindl, Andrea A1 - Singer, Thomas A1 - Meier, Hans A1 - Niemetz, Michael A1 - Park, Sangyoung T1 - Framework to Test DC-DC Converters Developed for a Decentralized Battery Management System T2 - 2021 International Conference on Applied Electronics (AE): 7-8 Sept. 2021, Pilsen, Czech Republic N2 - DC- DC converters control the power flow and thus the power distribution between the components on different voltage levels. They are essential for (dis)charging batteries and influence the safety and stability of the entire battery management system (BMS). Therefore, testing the functionality and the reliability of DC-DC converters is crucial. This is especially true for decentralized battery management systems (DBMS), where multiple nodes communicate to collectively control the system. The used DC-DC converters are modified to parameterize them during operation via microcontroller interfaces. Integrating the communication into the control loop requires an analysis of the control behavior due to additional delays. Therefore, this paper proposes a framework to test DC-DC converters considering the control and communication perspectives. The response time, the control accuracy and stability of these DC-DC converters, e.g., under continuous and abrupt load changes, are measured in automated tests. The dedicated software framework simulates the DBMS and stimulates the hardware components (e.g. electronic loads, data acquisition) via respective interfaces (CAN, RS232). This allows the test of various DC-DC converters with flexibly adaptable load and power generation profiles. An initial application validates the test framework by verifying the aforementioned aspects and thus the applicability of a DC-DC converter within the DBMS. KW - Batteries KW - Battery management system KW - Battery management systems KW - Control systems KW - DC-DC converter KW - DC-DC power converters KW - decentralized control KW - hardware in the loop testing KW - object oriented programming KW - Power system stability KW - Python KW - Stability analysis KW - system testing KW - Time measurement Y1 - 2021 U6 - https://doi.org/10.23919/AE51540.2021.9542882 SP - 1 EP - 6 PB - IEEE ER - TY - JOUR A1 - Palomba, Valeria A1 - Nowak, Sebastian A1 - Dawoud, Belal A1 - Frazzica, Andrea T1 - Dynamic modelling of Adsorption systems: a comprehensive calibrated dataset for heat pump and storage applications JF - Journal of energy storage N2 - The growing efforts for the development of clean and efficient energy systems require the use of a multi-disciplinary approach and the integration of multiple generation appliances. Among the fields that can be considered enabling technologies, adsorption systems for air conditioning and thermal energy storages, are constantly increasing their maturity. However, for a proper design and integration of such systems, there is the need for a simulation framework that is reliable and computationally convenient. In the present paper, the implementation of a dynamic model for adsorption systems is presented, which includes different components (adsorber, phase changer, sorption materials) and is structured as a library. Modelica language and the commercial software Dymola (R) are used for the analysis. Data for different heat exchangers and working pairs are calibrated using experimental results and the calibrated model is subsequently used for the design of an adsorber based on a plate heat exchanger for thermal energy storage applications. The results proved that the model is fast and can reproduce experimental results with good accuracy, thus being a useful tool for the design and optimization of the different components of sorption systems. KW - CHILLERS KW - DIFFUSION KW - ETHANOL ADSORPTION KW - Optimization KW - PERFORMANCE KW - SCALE KW - simulation KW - THERMAL-ENERGY STORAGE KW - TRANSFORMATION KW - WATER-ADSORPTION Y1 - 2021 U6 - https://doi.org/10.1016/j.est.2020.102148 VL - 33 PB - Elsevier ER - TY - JOUR A1 - Rill, Georg A1 - Bauer, Florian A1 - Kirchbeck, Mathias T1 - VTT - a virtual test truck for modern simulation tasks JF - Vehicle system dynamics N2 - The development of new technologies like advanced driver assistance systems or automated driving requires a flexible simulation environment of sufficient complexity. In general this flexibility is not provided by commercial software packages. This paper presents a three-dimensional and nonlinear hand-made model for heavy commercial vehicles including tractor and trailer as well as tractor and semitrailer combinations that can be used in different simulation environments, as well as in real-time applications. As typical for trucks, the torsional flexibility of the frame and a suspended driver's cabin are taken into account. The design kinematics makes it possible to handle different and quite complex axle suspensions very efficiently. Appropriate force elements are used to model various couplings between tractor and trailer or tractor and semitrailer, respectively. The virtual test truck environment (VTT) coded in ANSI C is extremely portable and can easily be embedded in commercial simulation packages like MATLAB/Simulink. It includes the TMeasy tyre model and offers flexible interfaces to third-party software tools. KW - coupled air springs KW - design Kinematics KW - heavy commercial vehicles KW - MATLAB KW - Simulink KW - TMeasy tyre model KW - vehicle coupling KW - Vehicle modelling Y1 - 2021 U6 - https://doi.org/10.1080/00423114.2019.1705356 VL - 59 IS - 4 SP - 635 EP - 656 PB - Taylor&Francis ER -