TY - JOUR A1 - Mauerer, Wolfgang A1 - Rexhepaj, Tanja A1 - Monkman, Gareth J. A1 - Sindersberger, Dirk A1 - Diermeier, Andreas A1 - Neidhart, Thomas A1 - Wolfrum, Dominik A1 - Sterner, Michael A1 - Heberl, Michael A1 - Nusko, Robert A1 - Maier, Georg A1 - Nagl, Klaus A1 - Reuter, Monika A1 - Hofrichter, Andreas A1 - Lex, Thomas A1 - Lesch, Florian A1 - Kieninger, Bärbel A1 - Szalo, Alexander Eduard A1 - Zehner, Alexander A1 - Palm, Christoph A1 - Joblin, Mitchell A1 - Apel, Sven A1 - Ramsauer, Ralf A1 - Lohmann, Daniel A1 - Westner, Markus A1 - Strasser, Artur A1 - Munndi, Maximilian A1 - Ebner, Lena A1 - Elsner, Michael A1 - Weiß, Nils A1 - Segerer, Matthias A1 - Hackenberg, Rudolf A1 - Steger, Sebastian A1 - Schmailzl, Anton A1 - Dostalek, Michael A1 - Armbruster, Dominik A1 - Koch, Fabian A1 - Hierl, Stefan A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Briem, Ulrich A1 - Diermeier, Andreas A1 - Spreitzer, Stefan A1 - Beiderbeck, Sabrina A1 - Hook, Christian A1 - Zobel, Martin A1 - Weber, Tim A1 - Groß, Simon A1 - Penzkofer, Rainer A1 - Dendorfer, Sebastian A1 - Schillitz, Ingo A1 - Bauer, Thomas A1 - Rudolph, Clarissa A1 - Schmidt, Katja A1 - Liebetruth, Thomas A1 - Hamer, Markus A1 - Haug, Sonja A1 - Vernim, Matthias A1 - Weber, Karsten A1 - Saßmannshausen, Sean Patrick A1 - Books, Sebastian A1 - Neuleitner, Nikolaus A1 - Rechenauer, Christian A1 - Steffens, Oliver A1 - Kusterle, Wolfgang A1 - Gömmel, Roland A1 - Wellnitz, Felix A1 - Stierstorfer, Johannes A1 - Stadler, Dominik A1 - Hofmann, Matthias J. A1 - Motschmann, Hubert A1 - Shamonin (Chamonine), Mikhail A1 - Bleicher, Veronika A1 - Fischer, Sebastian A1 - Hackenberg, Rudolf A1 - Horn, Anton A1 - Kawasch, Raphael A1 - Petzenhauser, Michael A1 - Probst, Tobias A1 - Udalzow, Anton A1 - Dams, Florian A1 - Schreiner, Rupert A1 - Langer, Christoph A1 - Prommesberger, Christian A1 - Ławrowski, Robert Damian ED - Baier, Wolfgang T1 - Forschungsbericht 2016 T3 - Forschungsberichte der OTH Regensburg - 2016 Y1 - 2016 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-13840 CY - Regensburg ER - TY - JOUR A1 - Appelhans, Marie-Luise A1 - Kampmann, Matthias A1 - Mottok, Jürgen A1 - Riederer, Michael A1 - Nagl, Klaus A1 - Steffens, Oliver A1 - Dünnweber, Jan A1 - Wildgruber, Markus A1 - Roth, Julius A1 - Stadler, Timo A1 - Palm, Christoph A1 - Weiß, Martin Georg A1 - Rochholz, Sandra A1 - Bierl, Rudolf A1 - Gschossmann, Andreas A1 - Haug, Sonja A1 - Schmidbauer, Simon A1 - Koch, Anna A1 - Westner, Markus A1 - Bary, Benedikt von A1 - Ellermeier, Andreas A1 - Vögele, Daniel A1 - Maiwald, Frederik A1 - Hierl, Stefan A1 - Schlamp, Matthias A1 - Ehrlich, Ingo A1 - Siegl, Marco A1 - Hüntelmann, Sven A1 - Wildfeuer, Matthias A1 - Brückl, Oliver A1 - Sterner, Michael A1 - Hofrichter, Andreas A1 - Eckert, Fabian A1 - Bauer, Franz A1 - Dawoud, Belal A1 - Rabl, Hans-Peter A1 - Gamisch, Bernd A1 - Schmidt, Ottfried A1 - Heberl, Michael A1 - Thema, Martin A1 - Mayer, Ulrike A1 - Eller, Johannes A1 - Sippenauer, Thomas A1 - Adelt, Christian A1 - Haslbeck, Matthias A1 - Vogl, Bettina A1 - Mauerer, Wolfgang A1 - Ramsauer, Ralf A1 - Lohmann, Daniel A1 - Sax, Irmengard A1 - Gabor, Thomas A1 - Feld, Sebastian A1 - Linnhoff-Popien, Claudia A1 - Ławrowski, Robert Damian A1 - Langer, Christoph A1 - Schreiner, Rupert A1 - Sellmair, Josef ED - Baier, Wolfgang T1 - Forschung 2019 BT - Thema: Künstliche Intelligenz N2 - Bericht mit Forschungsprojekten aus verschiedenen Bereichen der OTH Regensburg mit dem Schwerpunktthema "Künstliche Intelligenz" und einem Gespräch zur "Medizin der Zukunft" T3 - Forschungsberichte der OTH Regensburg - 2019 KW - Forschung KW - Forschungsbericht KW - Künstliche Intelligenz Y1 - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-7890 SN - 978-3-9818209-7-3 CY - Regensburg ER - TY - JOUR A1 - Broser, Christian A1 - Falter, Thomas A1 - Ławrowski, Robert Damian A1 - Altenbuchner, Amelie A1 - Vögele, Daniel A1 - Koss, Claus A1 - Schlamp, Matthias A1 - Dunnweber, Jan A1 - Steffens, Oliver A1 - Heckner, Markus A1 - Jaritz, Sabine A1 - Schiegl, Thomas A1 - Corsten, Sabine A1 - Lauer, Norina A1 - Guertler, Katherine A1 - Koenig, Eric A1 - Haug, Sonja A1 - Huber, Dominik A1 - Birkenmaier, Clemens A1 - Krenkel, Lars A1 - Wagner, Thomas A1 - Justus, Xenia A1 - Saßmannshausen, Sean Patrick A1 - Kleine, Nadine A1 - Weber, Karsten A1 - Braun, Carina N. A1 - Giacoppo, Giuliano A1 - Heinrich, Michael A1 - Just, Tobias A1 - Schreck, Thomas A1 - Schnabl, Andreas A1 - Gilmore, Amador Téran A1 - Roeslin, Samuel A1 - Schmid, Sandra A1 - Wellnitz, Felix A1 - Malz, Sebastian A1 - Maurial, Andreas A1 - Hauser, Florian A1 - Mottok, Jürgen A1 - Klettke, Meike A1 - Scherzinger, Stefanie A1 - Störl, Uta A1 - Heckner, Markus A1 - Bazo, Alexander A1 - Wolff, Christian A1 - Kopper, Andreas A1 - Westner, Markus A1 - Pongratz, Christian A1 - Ehrlich, Ingo A1 - Briem, Ulrich A1 - Hederer, Sebastian A1 - Wagner, Marcus A1 - Schillinger, Moritz A1 - Görlach, Julien A1 - Hierl, Stefan A1 - Siegl, Marco A1 - Langer, Christoph A1 - Hausladen, Matthias A1 - Schreiner, Rupert A1 - Haslbeck, Matthias A1 - Kreuzer, Reinhard A1 - Brückl, Oliver A1 - Dawoud, Belal A1 - Rabl, Hans-Peter A1 - Gamisch, Bernd A1 - Schmidt, Ottfried A1 - Heberl, Michael A1 - Gänsbauer, Bianca A1 - Bick, Werner A1 - Ellermeier, Andreas A1 - Monkman, Gareth J. A1 - Prem, Nina A1 - Sindersberger, Dirk A1 - Tschurtschenthaler, Karl A1 - Aurbach, Maximilian A1 - Dendorfer, Sebastian A1 - Betz, Michael A. A1 - Szecsey, Tamara A1 - Mauerer, Wolfgang A1 - Murr, Florian ED - Baier, Wolfgang T1 - Forschung 2018 T3 - Forschungsberichte der OTH Regensburg - 2018 KW - Forschung KW - Forschungsbericht Y1 - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-13826 SN - 978-3-9818209-5-9 CY - Regensburg ER - TY - JOUR A1 - Laumer, Tobias A1 - Karg, Michael Cornelius Hermann A1 - Schmidt, Michael T1 - Laser Beam Melting of Multi-Material Components JF - Physics Procedia N2 - First results regarding the realisation of multi-material components manufactured by Laser Beam Melting of polymers and metals are published. For realising composite structures from polymer powders by additive manufacturing, at first relevant material properties regarding compatibility have to be analysed. The paper shows the main requirements for compatibility between different materials and offers first results in form of a compatibility matrix of possible combinations for composite structures.For achieving gradient properties of additively manufactured metal parts by using composite materials the composition of alloying components in the powder and adapted process strategies are varied. As an alternative to atomizing pre-alloyed materials, mixtures of different powders are investigated. KW - additive manufacturing KW - laser beam melting Y1 - 2012 U6 - https://doi.org/10.1016/j.phpro.2012.10.068 SN - 1875-3892 SN - 1875-3884 VL - 39 SP - 518 EP - 525 PB - Elsevier ER - TY - CHAP A1 - Laumer, Tobias A1 - Karg, Michael Cornelius Hermann A1 - Schmidt, Michael T1 - Neue Prozessstrategien zur Herstellung von Multi- Material-Bauteilen und Gradientenwerkstoffen T2 - Zukunft individuell gestalten : Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung ; [Dezember 2012 ; Nürnberg] N2 - Das additive Fertigungsverfahren, dem gemeinhin die größten Potentiale zugesprochen werden, ist das Laserstrahlschmelzen im Pulverbett von Kunststoffen (LSS-K) und von Metallen (LSS-M). Wie bei anderen Techniken der additiven Fertigung werden Bauteile direkt aus CAD-Dateien ohne zusätzliche Werkzeuge bei enormer konstruktiver Freiheit gefertigt. Die resultierenden Werkstoffeigenschaften sind vergleichbar mit konventionelleren Prozessrouten wie etwa dem Spritzgießen thermoplastischer Polymere beziehungsweise auf der Seite der Metalle dem Schmieden oder Gießen. Derzeit wird der Einsatz des LSS zur Fertigung von Endprodukten in kleinen Stückzahlen erschwert von nicht ausreichender Prozessstabilität und, insbesondere bei Kunststoffen, von der eingeschränkten Werkstoffauswahl. Bisher werden für beide Werkstoffklassen Bauteile aus jeweils einem einzigen Ausgangsmaterial hergestellt. Näherungsweise erzeugt LSS also einheitliche Materialeigenschaften über das gesamte Bauteil hinweg. Ein Ansatz, der in den Teilprojekten A5 und B6 des Sonderforschungsbereichs 814 verfolgt wird, ist die Realisierung von Multi-Material-Bauteilen mittels LSS-K beziehungsweise LSS-M. Y1 - 2012 UR - https://www.researchgate.net/publication/338986395_Neue_Prozessstrategien_zur_Herstellung_von_Multi-_Material-Bauteilen_und_Gradientenwerkstoffen SP - 101 EP - 116 CY - Erlangen ER - TY - CHAP A1 - Laumer, Tobias A1 - Karg, Michael Cornelius Hermann A1 - Schmidt, Michael T1 - Additive Manufacturing of Gradient and Multimaterial Components T2 - International Conference on Competitive Manufacturing COMA, 2013, Stellenbosch N2 - In the paper first results regarding the realisation of gradient and multi-material parts manufactured by Laser Beam Melting in powder bed of metals and polymers are published. Gradient properties of additively manufactured metal parts can be achieved by varying the composition of alloying components in the powder and adapting process strategies. As an alternative to atomizing pre-alloyed materials, mixtures of different powders are investigated. For realizing multi-material-parts from polymers, at first relevant material properties concerning compatibility have to be analysed. Therefore the paper shows the main requirements for compatibility between different materials and also first results regarding the compatibility of polymer powders and possible combinations for the manufacturing of multi-material components by laser beam melting of polymers. KW - additive manufacturing KW - Laser Beam Melting in Powder Bed KW - New Materials Y1 - 2013 UR - https://www.researchgate.net/publication/318723870_Additive_Manufacturing_of_Gradient_and_Multimaterial_Components ER - TY - CHAP A1 - Laumer, Tobias A1 - Karg, Michael Cornelius Hermann A1 - Schmidt, Michael T1 - Neue Prozessstrategien zur Herstellung von Multi-Material-Bauteilen mit Hilfe des Laserstrahlschmelzens T2 - Industriekolloquium des SFB 814, 2, 2013, Nürnberg Y1 - 2013 UR - https://www.researchgate.net/publication/295861222_Neue_Prozessstrategien_zur_Herstellung_von_Multi-Material-Bauteilen_mit_Hilfe_des_Laserstrahlschmelzens SN - 978-3-931864-59-0 PB - Universität Erlangen-Nürnberg, Lehrstuhl für Kunststofftechnik ER - TY - CHAP A1 - Laumer, Tobias A1 - Schmidt, Michael A1 - Stichel, Thomas T1 - Influence of temperature gradients on the part properties for the simultaneous laser beam melting of polymers T2 - Proceedings of Laser in Manfacturing Conference 2015, June 22 - June 25, 2015 Munich, Germany N2 - By Laser Beam Melting of polymers (LBM), parts with almost any geometry can be built directly out of CAD files without the need for additional tools. Thus, prototypes or parts in small series production can be generated within short times. Up to now, no multi-material parts have been built by LBM, which is a major limitation of the technology. To realize multi-material parts, new mechanisms for depositing different polymer powders as well as a new irradiation strategy are needed, by which polymers with different melting temperatures can be warmed to their specific preheating temperatures and be molten simultaneously. This is achieved by simultaneous laser beam melting (SLBM). In the process, two different materials are deposited next to each other and preheated a few degrees below their melting temperatures by infrared emitters and laser radiation (λ = 10.60 µm), before in the last step the two preheated powders are molten simultaneously by an additional laser (λ = 1.94 µm). So far, multi-material tensile bars have been realized and analyzed regarding their boundary zone between both materials. The experiments showed that the temperature gradients in the boundary zone and along the building direction seem to be of great importance for the process stability and the resulting part properties. Therefore, a detailed analysis of the occurring temperature gradients during the process is needed to identify adequate process adjustments regarding the temperature controlling. To analyze the temperature gradients, thermocouples positioned inside the powder bed are used. By varying the temperature of the building platform, the influence of different temperature gradients on the resulting part properties is shown. KW - additive manufacturing KW - laser beam melting of polymers KW - multi-material parts Y1 - 2015 UR - https://www.wlt.de/lim/Proceedings/Stick/PDF/Contribution241_final.pdf ER - TY - JOUR A1 - Laumer, Tobias A1 - Stichel, Thomas A1 - Riedlbauer, Daniel A1 - Amend, Philipp A1 - Mergheim, Julia A1 - Schmidt, Michael T1 - Realization of multi-material polymer parts by simultaneous laser beam melting JF - Journal of Laser Micro / Nanoengineering N2 - In this paper, first results regarding the realization of multi-material parts by Simultaneous Laser Beam Melting (SLBM) of polymers are presented. This new approach allows the layerwise generation of parts consisting of different polymer materials within one building process. Besides the typical advantages of additive manufacturing technologies, such parts can fulfill different product requirements concomitant and therefore could enlarge the overall field of application. The powder materials used for this paper are polyethylene (PE) and a polyamide based thermoplastic elastomer (TPE). After depositing the powder materials next to each other, infrared-emitters heat the lower melting polymer and a CO2 laser provides the preheating temperature of the higher melting polymer. In the last step, a thulium fibre laser melts the two preheated powders simultaneously. The realized specimens are characterized by cross sections and their tensile strengths are determined. Additionally, the new approach of the simultaneous energy irradiation is investigated using a Finite Element Analysis in order to gain a more profound process understanding. In that sense, the influence of the size of the exposure area on the reachable maximum temperatures inside that area was analyzed by the simulation and compared to experimental studies. KW - additive manufacturing KW - Multi-Material Parts KW - NewMaterials KW - Simultaneous Laser Beam Melting of Polymers Y1 - 2015 UR - https://www.researchgate.net/publication/274250254_Realization_of_multi-material_polymer_parts_by_simultaneous_laser_beam_melting VL - 10 IS - 2 PB - Japan Laser Processing Society ER - TY - JOUR A1 - Laumer, Tobias A1 - Stichel, Thomas A1 - Amend, Philipp A1 - Schmidt, Michael T1 - Simultaneous laser beam melting of multimaterial polymer parts JF - Journal of Laser Applications N2 - By simultaneous laser beam melting (SLBM), parts consisting of different polymer powders can be additively manufactured within one building process. Besides the advantages of conventional LBM, e.g., not needing additional tools and being able to realize parts with almost any geometry, different product requirements can be achieved within a single part. Product requirements may be different chemical resistances or haptic material properties. Therefore, SLBM enlarges the application field for additive manufacturing in general. In the process, two different materials are deposited on the building platform and preheated a few degrees below the melting temperature of the lower melting polymer by infrared emitters. Afterward, a CO2 laser (λ = 10.6 μm) provides the energy for the temperature difference between the preheating temperatures of both materials. Finally, a digital light processing chip is used to achieve simultaneous and flexible energy deposition for melting both preheated polymers. By illuminating the chip with a laser, parts of the beam can be flexibly guided onto the powder bed or into a beam trap. As laser, a single mode thulium laser (λ = 1.94 μm) is used. After melting the layer, a new layer is deposited and the process starts anew. In this paper, polypropylene and polyamide 12 are used as materials. After analyzing the material and melting behavior during the process by a high-resolution thermal imaging system, the parts are qualified regarding their material compatibility at the boundary zone and porosity by cross sections. KW - additive manufacturing KW - material qualification KW - Multi-Material Parts KW - new processes Y1 - 2015 U6 - https://doi.org/10.2351/1.4906303 SN - 1938-1387 SN - 1042-346X VL - 27 IS - S2 PB - Laser Institute of America ER - TY - CHAP A1 - Laumer, Tobias A1 - Stichel, Thomas A1 - Amend, Philipp A1 - Roth, Stephan A1 - Schmidt, Michael T1 - Analysis of Temperature Gradients during Simultaneous Laser Beam Melting of Polymers T2 - Physics Procedia N2 - By simultaneous laser beam melting (SLBM), different polymer powders can be processed to multi-material parts, which offers the potential to enlarge the field of application for conventional LBM. In a SLBM process, a powder bed consisting of different polymers and therefore with different melting and crystallization temperatures is deposited. Besides the use of infrared emitters for preheating the lower melting polymer, a CO2 laser distributes the necessary preheating temperature of the higher melting polymer. In the last step, a thulium fibre laser distributes the energy necessary for melting the two preheated powders simultaneously. In order to analyze the temperature gradients of the process on the powder surface and in deeper layers, a high-resolution thermal imaging system and thermocouples are used. KW - Additive manufacturing KW - Multi-Material Parts KW - Process Qualification KW - Simultaneous Laser Beam Melting Y1 - 2014 U6 - https://doi.org/10.1016/j.phpro.2014.08.159 VL - 56 SP - 167 EP - 175 PB - Elsevier ER - TY - CHAP A1 - Laumer, Tobias A1 - Roth, Stephan A1 - Stichel, Thomas A1 - Schmidt, Michael T1 - Strategien zur Erzeugung von dreidimensionalen Multi-Material-Bauteilen T2 - 4. Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung 814, 2015, Nürnberg Y1 - 2015 UR - https://www.researchgate.net/publication/295860904_Strategien_zur_Erzeugung_von_dreidimensionalen_Multi-Material-Bauteilen SN - 978-3931864651 SN - 3931864650 ER - TY - JOUR A1 - Stichel, Thomas A1 - Laumer, Tobias A1 - Schmidt, Michael T1 - Simulation des (quasi-)simultanen Laserstrahlschmelzens zur Herstellung von Multi-Material-Bauteilen aus Polymeren JF - Rapid.Tech + FabCon 3.D - International Trade Show + Conference for Additive Manufacturing Y1 - 2018 U6 - https://doi.org/10.3139/9783446458123.020 SP - 312 EP - 329 PB - Hanser ER - TY - CHAP A1 - Laumer, Tobias A1 - Schmidt, Michael A1 - Stichel, Thomas T1 - Correlation Analysis of Different Building Parameters on the Part Properties of Parts Built by Simultaneous Laser Beam Melting of Polymers T2 - Fraunhofer Direct Digital Manufacturing Conference DDMC 2016 : Conference Proceedings, March 2016, Berlin N2 - Simultaneous Laser Beam Melting of polymers (SLBM) allows the generation of multi-material components,consisting of different thermoplastic polymers, within one additive building process. Besides the common advantagesof conventional Laser Beam Melting (LBM), multi-material components built by SLBM can fulfill different productrequirements like different chemical resistances or haptic material properties within a single part. To achieve suchparts, different powder materials are deposited next to each other and preheated a few degrees below their meltingtemperatures by infrared emitters and laser radiation (λ = 10.60 μm), before in the last step the preheated powdersare molten simultaneously by an additional laser source (λ = 1.94 μm). In this paper, different polymer powders likepolypropylene (PP) and polyamide 12 (PA12) are used for the generation of multi-material specimens. By varyingdifferent building parameters according to a specified design of experiments, their influence on the part properties isanalyzed. Important building parameters are the intensity and the irradiation time of the laser beam used for meltingthe preheated powders. Besides using tensile tests to determine the tensile strength and the elongation at break, theaverage part height in dependence of the energy input is analyzed. The overall aim is to specify the correlationbetween different building parameters regarding the energy deposition on the resulting part properties. Y1 - 2016 UR - https://www.researchgate.net/publication/298791419_Correlation_Analysis_of_Different_Building_Parameters_on_the_Part_Properties_of_Parts_Built_by_Simultaneous_Laser_Beam_Melting_of_Polymers PB - Fraunhofer Verlag ER - TY - CHAP A1 - Laumer, Tobias A1 - Stichel, Thomas A1 - Bock, Thomas A1 - Amend, Philipp A1 - Schmidt, Michael T1 - Characterization of temperature-dependent optical material properties of polymer powders T2 - AIP Conference Proceedings N2 - In former works, the optical material properties of different polymer powders used for Laser Beam Melting (LBM) at room temperature have been analyzed. With a measurement setup using two integration spheres, it was shown that the optical material properties of polymer powders differ significantly due to multiple reflections within the powder compared to solid bodies of the same material. Additionally, the absorption behavior of the single particles shows an important influence on the overall optical material properties, especially the reflectance of the powder bed. Now the setup is modified to allow measurements at higher temperatures. Because crystalline areas of semi-crystalline thermoplastics are mainly responsible for the absorption of the laser radiation, the influence of the temperature increase on the overall optical material properties is analyzed. As material, conventional polyamide 12 and polypropylene as new polymer powder material, is used. By comparing results at room temperature and at higher temperatures towards the melting point, the temperature-dependent optical material properties and their influence on the beam-matter interaction during the process are discussed. It is shown that the phase transition during melting leads to significant changes of the optical material properties of the analyzed powders. KW - laser beam melting KW - material qualification KW - Optical Material Properties KW - Polymers Y1 - 2014 U6 - https://doi.org/10.1063/1.4918508 IS - 1 PB - AIP Publishing ER - TY - JOUR A1 - Laumer, Tobias A1 - Stichel, Thomas A1 - Raths, Max A1 - Schmidt, Michael T1 - Analysis of the Influence of Different Flowability on Part Characteristics Regarding the Simultaneous Laser Beam Melting of Polymers JF - Physics Procedia N2 - Powder based Additive Manufacturing technologies offer huge potential for building parts with almost no geometrical restrictions, but both the process controlling as well as the part properties are strongly dependent on different material characteristics of the material, like the flowability. In this work, different weight percentages of nano-scaled silica dioxide particles (Aerosil®) are admixed to pure polyethylene and polypropylene powder and the resulting flowability is determined. Besides using the Hausner ratio as standardized value, the degree of coverage is introduced as a new characteristic to quantify the powder flowability. The degrees of coverage are compared to the Hausner ratios to allow a discussion and evaluation about the different characteristic values. Additionally, tensile bars consisting of polypropylene are generated to determine the porosity by cross sections and the mechanical part properties by tensile testing. As mechanical part properties, the tensile strength and elongation at break are determined and the effects of different powder flowability on these properties are analyzed. KW - additive manufacturing KW - laser beam melting of polymers KW - material qualification Y1 - 2016 U6 - https://doi.org/10.1016/j.phpro.2016.08.098 SN - 1875-3892 SN - 1875-3884 VL - 83 SP - 937 EP - 946 PB - Elsevier ER - TY - JOUR A1 - Stichel, Thomas A1 - Frick, Thomas A1 - Laumer, Tobias A1 - Tenner, Felix A1 - Hausotte, Tino A1 - Merklein, Marion A1 - Schmidt, Michael T1 - A Round Robin study for selective laser sintering of polymers: Back tracing of the pore morphology to the process parameters JF - Journal of Materials Processing Technology N2 - The mechanical properties of polymer parts built by Selective Laser Sintering are strongly related to the internal microstructure which differs with the applied production parameters. The paper focuses on the back tracing of the pore morphology of laser sintered polyamide-12 samples to the process parameters. Therefore, a data base is used which is supplied by a Round Robin initiative and includes mechanical tensile tests and the microstructural analysis of the pore morphology of several different sample charges built with different machines. The pore morphologies (porosity, pore density, pore shape and pore arrangement) measured by X-ray computed tomography are compared and discussed regarding the employed parameters and the resulting mechanical properties. The investigations point out that pore density is a superior indicator than porosity for mechanical issues. This is especially valid along the build direction since pore morphology has shown to be strongly anisotropic. Moreover, the analysis revealed that pore density is strongly affected by the process temperature, which is proved to be essential for the fabrication of mechanical robust parts using Selective Laser Sintering. Y1 - 2018 U6 - https://doi.org/10.1016/j.jmatprotec.2017.10.013 VL - 252 IS - February SP - 537 EP - 545 PB - Elsevier ER - TY - CHAP A1 - Schmailzl, Anton A1 - Geißler, Bastian A1 - Maiwald, Frederik A1 - Laumer, Tobias A1 - Schmidt, Michael A1 - Hierl, Stefan ED - Esen, Cermal T1 - Transformation of Weld Seam Geometry in Laser Transmission Welding by Using an Additional Integrated Thulium Fiber Laser T2 - Lasers in Manufacturing - LIM 2017, Conference Proceedings Y1 - 2017 N1 - CD-ROM SP - 1 EP - 10 CY - München ER - TY - CHAP A1 - Schmailzl, Anton A1 - Hierl, Stefan A1 - Schmidt, Michael ED - Schmidt, Michael T1 - Gap-Bridging during Quasi-Simultaneous Laser Transmission Welding T2 - Physics Procedia N2 - Tightness is often the main requirement for quasi-simultaneous laser transmission welds. However, remaining gaps cannot be detected by the used set-path monitoring. By using a pyrometer in combination with a 3D-scanner, weld seam interruptions can be localized precisely while welding, due to temperature deviations along the weld contour. To analyze the temperature signal in correlation to the progress of gap-bridging, T-joint samples with predefined gaps are welded. The set-path is measured synchronously. Additionally, the temperature distribution and the influence of the thermal expansion of the polymers are studied by a thermo-mechanical FEM-process simulation. On top of that, the melt blow-out of the welded samples is analyzed using μCT-measurements. The experiments have shown that closing of a gap can be identified reliably by the temperature signal and that the squeezed melt flow into the gap and the thermal expansion in the gap zone accelerates gap-bridging. Furthermore the inserted heat can be adapted in the fault zone, in order to avoid thermal damage. Y1 - 2016 U6 - https://doi.org/10.1016/j.phpro.2016.08.113 SN - 1875-3892 SN - 1875-3884 VL - 83 SP - 1073 EP - 1082 PB - Elsevier CY - Amsterdam [u.a.] ER - TY - CHAP A1 - Schmailzl, Anton A1 - Quandt, Benjamin A1 - Schmidt, Michael A1 - Hierl, Stefan T1 - In-Situ Process Monitoring during Laser Transmission Welding of PA6-GF30 T2 - Procedia CIRP N2 - Quasi-simultaneous laser transmission welding is preferably used for packaging sensors and electronics. In order to protect the components from moisture, a hermetic encapsulation is needed. However, local weld seam interruptions cannot be identified with the commonly used set-path monitoring. By using a pyrometer, coaxially integrated into a 3D-scanner, gaps between the joining partners can be allocated on basis of the measured temperature. However, the scattering of the heat radiation, especially caused by the fiber reinforcement of the plastics, leads to a reduction of the accessible heat radiation, which makes the identification of gaps considerably more difficult. The herein used experimental setup is characterized by a small detection spot and only by a slight weakening of the heat radiation inside the scanner. Hence, for welding PA6-GF30, the detection of small sized gaps is possible, even if a glass fiber content of 30 percent (wt.) and a weld seam width with approximately 1 mm are given. Y1 - 2018 U6 - https://doi.org/10.1016/j.procir.2018.08.131 VL - 74 SP - 524 EP - 527 ER - TY - CHAP A1 - Schmailzl, Anton A1 - Quandt, Benjamin A1 - Hierl, Stefan A1 - Schmidt, Michael T1 - Correlation between Joint Strength and Process Temperature in Quasi-Simultaneous Laser Transmission Welding of Polyamide 6 T2 - Proceedings of LiM2019 - Lasers in Manufacturing (23 June 2019, Munich) N2 - The joint strength is gaining importance in quasi -simultaneous laser transmission welds, especially in structural components. A correlation between the joint strength and a process characteristic is a basic requirement for selecting the best process parameter setting. In this work, the temperature is measured during welding polyamide 6 by using a scanner-integrated pyrometer with an InGaAs-detector. The filtering of the heat radiation in the upper joining partner is taken into account by calibrating the mea surement system. By this, the measured temperature signal represents the temperature in the joining zone. A correlation is found between the measured temperature and the resulting joint strength. Moreover, high joint strengths are also seen for welds with short welding times, as far as the temperature is sufficiently high. With this knowledge, a process window can be derived easily in order to produce welds with high strength and short welding times. Y1 - 2019 SP - 1 EP - 10 PB - Wissenschaftliche Gesellschaft Lasertechnik e.V. ER - TY - JOUR A1 - Osmanlic, Fuad A1 - Wudy, Katrin A1 - Laumer, Tobias A1 - Schmidt, Michael A1 - Drummer, Dietmar A1 - Körner, Carolin T1 - Modeling of Laser Beam Absorption in a Polymer Powder Bed JF - Polymers N2 - In order to understand the absorption characteristic, a ray trace model is developed by taking into account the reflection, absorption and refraction. The ray paths are resolved on a sub-powder grid. For validation, the simulation results are compared to analytic solutions of the irradiation of the laser beam onto a plain surface. In addition, the absorptance, reflectance and transmittance of PA12 powder layers measured by an integration sphere setup are compared with the numerical results of our model. It is shown that the effective penetration depth can be lower than the penetration depth in bulk material for polymer powders and, therefore, can increase the energy density at the powder bed surface. The implications for modeling of the selective laser sintering (SLS) process and the processability of fine powder distributions and high powder bed densities are discussed. KW - additive manufacturing KW - laser absorption KW - PA12 KW - polyamide 12 KW - powder bed Y1 - 2018 U6 - https://doi.org/10.3390/polym10070784 VL - 10 IS - 7 SP - 1 EP - 11 PB - MDPI ER -