TY - CHAP A1 - Martins-Wagner, Magda A1 - Wagner, Marcus A1 - Haufe, André A1 - Liebold, Christian T1 - A Graphical User Interface for Simulating Resin-Transfer-Molding Combining LS-DYNA and OpenFOAM T2 - 10th European LS-DYNA Conference 2015, Würzburg, Germany N2 - The paper describes parts of the joint research project Swim-RTM including several industrial and academic partners. Its goal is to combine LS-DYNA and the open-source CFD solver OpenFOAM to simulate the production process of continuous fiber-reinforced plastics, particularly the resin-transfer-molding (RTM) process, in which the layers of dry fabric (unidirectional or woven) are formed in the mold (draping) and then filled with liquid resin with high pressure at injection points. Through a combined analysis of both the structural mechanical and the fluid dynamical phases, a better prediction and thereby optimization of the textile components properties as well as injection points can be achieved, improving the manufacturing process. The draping simulation of the fabric layers is carried out with LS-DYNA, while the injection simulation of the matrix material is performed in full 3D with OpenFOAM. A key question in this research project is how local porosities can be derived from the structural computation in the draping step. The purpose of the presented subproject is to develop a graphical user interface (GUI) to enable the simulation of the entire RTM process of long-fiber-reinforced components including the transfer of results between the draping and injection phases. The complete simulation task is relatively complex and involves several software packages, meaning a high effort for the user to get familiarized with. To circumvent this, the GUI aims at requiring from the user only the minimum necessary input data, creating and running the simulation and mapping tasks in the background, and showing graphically all demanded intermediate and final results. For the draping step several current fabric materials such as *MAT_034, *MAT_234, *MAT_235, *MAT_249 are available. Several modelling techniques for the composite setup are also conceivable, including a workflow similar to metal forming applications. In the injection step the fabric is modelled as a porous medium and different transport models and liquid resin types are at hand. For the data transfer between the draping and injection models, i.e. the mapping of data between shell and volume meshes within the developed GUI, first the OpenFOAM volume mesh is converted to LS-DYNA format and the necessary passing parameters are extracted from the output files, then the mapping tool DYNAmap [3] from DYNAmore GmbH is invoked, and finally the OpenFOAM command files are created. After the injection simulation is started and successfully terminated, information, such as the distribution of air inclusions or the shear stress distribution to analyze the reorientation of component fibers, is available and can be transferred from the 3D fluid mesh to an LS-DYNA shell mesh for further computations, for instance a crash simulation. This backward data mapping between volume and shell meshes can then be performed inside the GUI. Y1 - 2015 UR - https://www.researchgate.net/publication/280836408_A_Graphical_User_Interface_for_Simulating_Resin-Transfer-Molding_Combining_LS-DYNA_and_OpenFOAM ER - TY - JOUR A1 - Broser, Christian A1 - Falter, Thomas A1 - Ławrowski, Robert Damian A1 - Altenbuchner, Amelie A1 - Vögele, Daniel A1 - Koss, Claus A1 - Schlamp, Matthias A1 - Dunnweber, Jan A1 - Steffens, Oliver A1 - Heckner, Markus A1 - Jaritz, Sabine A1 - Schiegl, Thomas A1 - Corsten, Sabine A1 - Lauer, Norina A1 - Guertler, Katherine A1 - Koenig, Eric A1 - Haug, Sonja A1 - Huber, Dominik A1 - Birkenmaier, Clemens A1 - Krenkel, Lars A1 - Wagner, Thomas A1 - Justus, Xenia A1 - Saßmannshausen, Sean Patrick A1 - Kleine, Nadine A1 - Weber, Karsten A1 - Braun, Carina N. A1 - Giacoppo, Giuliano A1 - Heinrich, Michael A1 - Just, Tobias A1 - Schreck, Thomas A1 - Schnabl, Andreas A1 - Gilmore, Amador Téran A1 - Roeslin, Samuel A1 - Schmid, Sandra A1 - Wellnitz, Felix A1 - Malz, Sebastian A1 - Maurial, Andreas A1 - Hauser, Florian A1 - Mottok, Jürgen A1 - Klettke, Meike A1 - Scherzinger, Stefanie A1 - Störl, Uta A1 - Heckner, Markus A1 - Bazo, Alexander A1 - Wolff, Christian A1 - Kopper, Andreas A1 - Westner, Markus A1 - Pongratz, Christian A1 - Ehrlich, Ingo A1 - Briem, Ulrich A1 - Hederer, Sebastian A1 - Wagner, Marcus A1 - Schillinger, Moritz A1 - Görlach, Julien A1 - Hierl, Stefan A1 - Siegl, Marco A1 - Langer, Christoph A1 - Hausladen, Matthias A1 - Schreiner, Rupert A1 - Haslbeck, Matthias A1 - Kreuzer, Reinhard A1 - Brückl, Oliver A1 - Dawoud, Belal A1 - Rabl, Hans-Peter A1 - Gamisch, Bernd A1 - Schmidt, Ottfried A1 - Heberl, Michael A1 - Gänsbauer, Bianca A1 - Bick, Werner A1 - Ellermeier, Andreas A1 - Monkman, Gareth J. A1 - Prem, Nina A1 - Sindersberger, Dirk A1 - Tschurtschenthaler, Karl A1 - Aurbach, Maximilian A1 - Dendorfer, Sebastian A1 - Betz, Michael A. A1 - Szecsey, Tamara A1 - Mauerer, Wolfgang A1 - Murr, Florian ED - Baier, Wolfgang T1 - Forschung 2018 T3 - Forschungsberichte der OTH Regensburg - 2018 KW - Forschung KW - Forschungsbericht Y1 - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-13826 SN - 978-3-9818209-5-9 CY - Regensburg ER - TY - CHAP A1 - Hollweck, Christoph A1 - Leidinger, Lukas A1 - Hartmann, Stefan A1 - Li, Liping A1 - Wagner, Marcus A1 - Wüchner, Roland T1 - Systematic assessment of isogeometric sheet metal forming simulations based on trimmed, multi-patch NURBS models in LS-DYNA T2 - 14th European LS-DYNA Conference, October 18 and 19, 2023, Baden-Baden, Germany N2 - Isogeometric sheet metal forming simulation is a numerical simulation technique that is used to predict the behavior of sheet metal parts during the forming process [1] and tries to tighten the link with the Computer Aided Design (CAD) description. This technique uses the isogeometric analysis (IGA) approach, which combines the well-established framework of traditional finite element analysis (FEA) and the power of non-uniform rational B-splines (NURBS). In contrast to the approach in a “classical” FEA framework, IGA directly uses the ansatzspace of the CAD geometry for analysis, which opens the possibility to work directly on the exact geometry. Furthermore, the smoothness of the NURBS basis functions results in a more accurate simulation [2]. A powerful method to reduce the computational effort is adaptive mesh refinement, that has been developed and optimized for sheet metal forming applications over several years for standard Finite Elements. However, it remains an open question how an efficient local adaptive mesh refinement strategy can be implemented for complex industrial sheet metal forming simulations based on trimmed NURBS models, which are typically the description in Boundary Representation (B-Rep) CAD-models [3]. First investigations for explicit dynamics have been made in [4]. In this contribution, a detailed comparison between FEA and IGA sheet metal forming applications is conducted. The state of the art for FEA and IGA will be contrasted and the need for an efficient adaptive mesh refinement strategy will be discussed. The goal of our research is to develop an efficient adaptive mesh refinement strategy for isogeometric sheet metal forming simulations in LS-DYNA. This will contribute to closing the efficiency gap between IGA and FEA in explicit dynamics, accelerate the product development process and enable the application of IGA in industrial sheet metal forming simulations. Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-68228 PB - DYNAmore ER - TY - CHAP A1 - Wiesent, Lisa A1 - Geith, Markus A. A1 - Wagner, Marcus T1 - Simulation of Fluid-Structure Interaction between injection medium and balloon catheter using ICFD T2 - 11th European LS-DYNA Conference 2017, 9 - 11 May, Salzburg, Austria N2 - Arteriosclerosis is a major health issue worldwide. While it is commonly treated by the implantation of an balloon-expandable stent, micro injuries may occur during stent deployment, and induce in-stent restenosis, whose consequence can be fatal. Studying this undesirable phenomenon is usually limited as experimental data is hard to obtain on ethical ground. Numerical simulation are performed to better understand this problem. To construct a more realistic simulation of a balloon-expandable stent, a partitioned strongly-coupled FSI simulation of the balloon deployment was set up using the ICFD solver of LS-DYNA, - a quite innovative approach. The complex balloon configuration as well as the interaction of the injection medium and the balloon structure was considered. The balloon structure consisting of shell elements was obtained from preliminary balloon folding and pleating simulations. The balloon consists of a flexible thin walled polyamide. The injection fluid is implemented using volume elements. Balloon deployment was initiated by a pressure boundary condition inducing a volume flow into the balloon. The initial feasibility analysis showed promising result including a continuous balloon deployment and a reasonable development of the fluid pressure and velocity field. However, applying this FSI approach to a more complex balloon structure led to a non convergent solution. The non-convergence could be mainly reduced to mechanical factors including the low wall thickness of the balloon (< 0.05 mm) and the flexibility of the polyamide. Further, the ICFD solver shows less accuracy concerning the FSI conditions when dealing with thin flexible structures as well as enclosed volumes. A shell thickness of 0.06 mm is believed to result in a convergent solution. KW - Koronare Herzkrankheit KW - Stent KW - Ballondilatation KW - Numerische Strömungssimulation Y1 - 2017 UR - https://www.dynalook.com/conferences/11th-european-ls-dyna-conference/icfd-solver-and-fsi/simulation-of-fluid-structure-interaction-between-injection-medium-and-balloon-catheter-using-icfd SN - 978-3981621549 ER - TY - JOUR A1 - Geith, Markus A. A1 - Swidergal, Krzysztof A1 - Hochholdinger, Bernd A1 - Schratzenstaller, Thomas A1 - Wagner, Marcus A1 - Holzapfel, Gerhard A. T1 - On the importance of modeling balloon folding, pleating, and stent crimping: An FE study comparing experimental inflation tests JF - International Journal for Numerical Methods in Biomedical Engineering N2 - Finite element (FE)–based studies of preoperative processes such as folding,pleating, and stent crimping with a comparison with experimental inflation tests are not yet available. Therefore, a novel workflow is presented in which residual stresses of balloon folding and pleating, as well as stent crimping, and the geometries of all contact partners were ultimately implemented in an FE code to simulate stent expansion by using an implicit solver. The numerical results demonstrate that the incorporation of residual stresses and strains experienced during the production step significantly increased the accuracy of the subsequent simulations, especially of the stent expansion model. During the preoperative processes, stresses inside the membrane and the stent material also reached a rather high level. Hence, there can be no presumption that balloon catheters or stents are undamaged before the actual surgery. The implementation of the realistic geometry, in particular the balloon tapers, and the blades of the process devices improved the simulation of the expansion mech-anisms, such as dogboning, concave bending, or overexpansion of stent cells. This study shows that implicit solvers are able to precisely simulate the mentioned preoperative processes and the stent expansion procedure without a preceding manipulation of the simulation time or physical mass. KW - Catheter KW - Coronary KW - Crimping KW - Finite element KW - Stent KW - Stent KW - Implantation KW - Simulation KW - Finite-Elemente-Methode Y1 - 2019 U6 - https://doi.org/10.1002/cnm.3249 N1 - This study was funded by the Bavarian Research Foundation within the project “PIZ‐225‐18” VL - 35 IS - 11 PB - Wiley ER - TY - GEN A1 - Geith, Markus A. A1 - Swidergal, Krzysztof A1 - Schratzenstaller, Thomas A1 - Holzapfel, Gerhard A. A1 - Wagner, Marcus T1 - Numerical analysis of stent delivery systems during pre- and intraoperative processes T2 - 15. Deutsches LS-DYNA Forum, 15.-17.10.2018, Bamberg Y1 - 2018 UR - https://www.researchgate.net/publication/335260823_Numerical_analysis_of_stent_delivery_systems_during_pre-_and_intraoperative_processes ER - TY - CHAP A1 - Schmailzl, Anton A1 - Amann, Thomas A1 - Glockner, Markus A1 - Fandanelli, Martin A1 - Wagner, Marcus A1 - Hierl, Stefan ED - CADFEM GmbH, ED - ANSYS Germany GmbH, T1 - Finite element analysis of thermoplastic probes under tensile load using ls-dyna compared to ansys workbench 14 in correlation to experimental investigations T2 - ANSYS Conference & 30th CADFEM Users' Meeting - ACUM, 24.-26- Oktober 2012, Kassel N2 - Joining thermoplastic requisitions is a popular technique to build sophisticated plastic applications. Therefore the laser-transmission welding process is used to join thermoplastic polymers in visible regions. The clamping force in this case plays a decisive role when it comes to the weld quality. Simulating the clamping pressure with finite element techniques is therefore highly attractive to understand the principal of the process. Thermoplastic polymers under tensile load often show a brittle behavior coupled with softening. Simulating such materials is quite difficult for FEM programs. In this case a finite element study of the tensile test in LS-DYNA and ANSYS Wb 14 with respect to the material models was analysed. The experimental data get validated in comparison with the FEM solution for a tensile test. The material models and the problems in simulating softening behavior for thermoplastic polymers were discussed Y1 - 2012 UR - https://www.oth-regensburg.de/fileadmin/media/fakultaeten/m/labore/FEM/pdf/fb-2012_paper_acum.pdf N1 - DVD-ROM SP - 1 EP - 10 CY - Grafing bei München ER - TY - JOUR A1 - Wagner, Marcus A1 - Pinsky, Peter M. A1 - Malhotra, Manish T1 - A multiple-frequency partial-field method for exterior acoustics based on Padé via lanczos approximants JF - Proceedings of the ASME Noise Control and Acoustics Division - 2001 : presented at the 2001 ASME International Mechanical Engineering Congress and Exposition, November 11 - 16, 2001, New York, New York N2 - A solution methodology is introduced for the efficient computation of the acoustic field over restricted domains and for a frequency window. Typically, such partial field solutions include, for example, surfaces enclosing the radiating structure or even single points in the computational domain. The multiple-frequency partial-field (MFPF) method starts out by reformulating the finite element matrix system into a suitable shifted form. The DtN map is used as a radiation boundary condition and is interpreted as a low rank update of the matrix problem. The shifted standard form is then approximated by a rational matrix-valued Padé approximant and solved simultaneously over a frequency range. To obtain the Padé approximation, a banded unsymmetric Lanczos process is applied on the standard shifted form exploiting the matrix Padé-via-Lanczos connection. Numerical examples show the feasibility of the outlined procedure. Y1 - 2001 SN - 0-7918-3551-0 U6 - https://doi.org/10.1115/IMECE2001/NCA-23524 IS - 28 SP - 229 EP - 234 PB - ASME CY - New York, NY ER - TY - CHAP A1 - Ottawa, Patrycja A1 - Romano, Marco A1 - Ehrlich, Ingo A1 - Wagner, Marcus A1 - Gebbeken, Norbert T1 - The influence of ondulation in fabric reinforced composites on dynamic properties in a mesoscopic scale T2 - 11. LS-DYNA Forum, 9. - 10. Oktober 2012, Ulm N2 - Structural mechanic properties of fiber reinforced plastics depend on the single components’ properties, namely matrix and fiber [5]. Simple micromechanic homogenization theories reach a limit when a laminate consists of fabric reinforced layers instead of unidirectional layers. The ondulations of warp and fill yarn caused by the textile semi-finished product are the reason why the mesoscopic scale, which is in between the microscopic and the macroscopic scale, has to be taken into account when mechanically characterizing fabric reinforced composites [3]. In this scale a mesomechanic kinematic can be derived analytically. Especially, when considering free damped vibrations of structures the repeated acting of the kinematic correlation significantly affects the damping behaviour to higher values compared to theoretically predicted damping ratios. The model is investigated using Finite-Element-Analyses and basically validated experimentally. Y1 - 2012 UR - https://www.dynamore.de/de/download/papers/dynamore/de/download/papers/ls-dyna-forum-2012/documents/materials-5-2 SP - 171 EP - 172 ER - TY - RPRT A1 - Hederer, Sebastian A1 - Wagner, Marcus ED - Baier, Wolfgang T1 - Entwicklung und Implementierung eines konstitutiven Modells zur Beschreibung der Plastizität von Dualphasenstähle bei großen plastischen Deformationen T2 - Forschungsbericht 2018 / Ostbayerische Technische Hochschule Regensburg Y1 - 2018 UR - https://doi.org/10.35096/othr/pub-1382 SN - 9783981820911 SP - 68 EP - 69 ER - TY - RPRT A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus ED - Baier, Wolfgang T1 - Experimentelle Ermittlung von Materialkennwerten und numerische Untersuchungen an einem gefüllten Elastomer T2 - Forschungsbericht 2015 / Ostbayerische Technische Hochschule Regensburg Y1 - 2015 UR - https://doi.org/10.35096/othr/pub-1386 SN - 978-3-00-048589-3 SP - 49 EP - 50 ER - TY - CHAP A1 - Koch, F. A1 - Thumann, Philipp A1 - Wagner, Marcus T1 - Simulation with implicit time integration of high loaded areas of a forming tool for large presses using LS-DYNA T2 - 13. LS-DYNA Forum 2014, 6.-8. Oktober, Bamberg Y1 - 2016 ER - TY - CHAP A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus T1 - Calculation and validation of material tests with specimens made out of filled elastomers T2 - 10th European LS-DYNA Conference 2015, Würzburg N2 - In deep-drawing dies for steel sheet parts of car bodies huge masses are moved. To prevent vibrations, which occur by sudden acceleration or stopping of those masses, elastomeric tubular dampers [1] are used. The dampers are made out of carbon filled elastomers. A good knowledge about the material behaviour of metals is available. But for the numerical investigation of complete deep-drawing dies the elastomeric dampers must be taken into account, too. To characterize the material behaviour of the elastomers tensile tests and pressure tests were carried out. The received material data from the tests were read into LS-DYNA [2]. Simulation models of the tensile test and the pressure test were created for LS-DYNA according to the real dimensions and boundary conditions. For validation purposes, calculations of loading cycles were done to enable a comparison between test data and simulation results. For the calculations the implemented material model *MAT_SIMPLIFIED_RUBBER_WITH_DAMAGE (*MAT_183) was used. The comparison shows a good fitting between the test data and the calculation results with respect to the mechanical material behaviour by using this material model in single loading cases. The settings from the simulations of material tests were transferred to simulations of dampers, which are used in deep-drawing dies. Y1 - 2015 UR - https://www.semanticscholar.org/paper/Calculation-and-validation-of-material-tests-with-Thumann-Swidergal/7502f1c70a07654c8238f4a6bd436aa5bd4c051f ER - TY - JOUR A1 - Ledentsov, Dmitry A1 - Düster, Alexander A1 - Volk, Wolfram A1 - Wagner, Marcus A1 - Heinle, Ingo A1 - Rank, Ernst T1 - Model adaptivity for industrial application of sheet metal forming simulation JF - Finite Elements in Analysis and Design N2 - finite element simulation of sheet metal forming, shell elements are widely used. The limits of applicability of the shell elements are sometimes disregarded, which leads to an error in predictions of important values such as springback geometry. The underlying kinematic assumptions of the shell elements do not hold where the thickness of In the metal sheet approaches the value of the radius of curvature. Complex three-dimensional material behavior effects cannot be represented precisely as the result of the simplified kinematics. Here we present a model adaptivity scheme based on a model error indicator. The model-adaptive technique presented in this paper aides to resolve only the critical areas of the structure with a three-dimensional discretization while keeping reasonable computational cost by utilizing shell elements for the rest of the structure. The model error indicator serves as a guide for subsequent automatic adaptive re-meshing of the work-piece followed by a model-adaptive finite element analysis. The accuracy of the approximation obtained by the model-adaptive technique coincides well with that of a more expensive solution obtained with solid elements only. KW - Finite elements KW - Model adaptivity KW - Coupled analysis KW - Model error KW - Sheet metal forming Y1 - 2010 U6 - https://doi.org/10.1016/j.finel.2010.02.006 VL - 46 IS - 7 SP - 585 EP - 600 ER - TY - CHAP A1 - Wegh, Niels A1 - Wagner, Marcus A1 - Gaudlitz, Daniel A1 - Finckh, Hermann A1 - Klein, Markus T1 - Numerical Simulation of Filling Process in Resin Transfer Molding T2 - 13th International Conference on Flow Processes in Composites Materials (FPCM-13), Kyoto, Japan Y1 - 2016 UR - https://www.fose1.plymouth.ac.uk/sme/fpcm/fpcm13/Abstracts/FPCM-13_extended_abstract_21.pdf ER - TY - CHAP A1 - Meckl, D. A1 - Lubeseder, Christian A1 - Zausinger, C. A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Swidergal, Krzysztof A1 - Wagner, Marcus T1 - Simulation of press dies for large presses using the flexible multibody dynamics in Recurdyn T2 - 4th RecurDyn TechnologyDays 2014, München Y1 - 2014 ER - TY - CHAP A1 - Geith, Markus A. A1 - Wagner, Marcus T1 - Numerical Analysis Of Stent Delivery Systems During Pre- And Intraoperative Processes T2 - Deutsches LS-DYNA Forum 2018, Bamberg Y1 - 2018 ER - TY - CHAP A1 - Thumann, Philipp A1 - Schmauser, Philipp A1 - Buchner, Stefan A1 - Wagner, Marcus T1 - Festigkeitsbewertung von hochbeanspruchten Kupferkomponenten T2 - Tagung Auslegung von Bauteilen aus Kupfer und Kupferlegierungen, 14. und 15. Mai 2025, Goslar N2 - Es wird gezeigt, wie durch ein ganzheitliches Konzept, beginnend mit der Modellerstellung eines umfangreichen FE-Berechnungsmodells bis hin zur Festigkeitsbewertung unter Verwendung speziell ermittelter Werkstoffkenndaten, die Betriebssicherheit von hochbeanspruchten Kupferkomponenten sichergestellt werden kann. Mit den durchgeführten Werkstoffversuchsreihen an wärmebehandelten und weichgeglühten Kupferproben aus Cu-ETP R250 wurden neben den Standard-Werkstoffkenndaten wie Streckgrenze Rp, Zugfestigkeit Rm, Bruchdehnung A und Elastizitätsmodul E Parameter zur Beschreibung des Werkstoffverhaltens bei zyklischer Belastung bestimmt. Zusätzlich wurde wurde in Abhängigkeit der Wärmebehandlung und der damit verbundenen Ver- oder Entfestigung die Schwingfestigkeit eruiert. Somit ist mit der vorgestellten methodischen Vorgehensweise unter Verwendung tatsächlicher Werkstoffsteifigkeiten und umfangreicher Schwingfestigkeitsdaten eine Betriebsfestigkeitsbewertung möglich. KW - zyklischer Werkstoffversuch KW - Kupfer KW - Schwingfestigkeit Y1 - 2025 U6 - https://doi.org/10.48447/Cu-2025-569 PB - Deutscher Verband für Materialforschung und -prüfung e.V. ER - TY - BOOK A1 - Wagner, Marcus T1 - Lineare und nichtlineare FEM BT - Eine Einführung mit Anwendungen in der Umformsimulation mit LS-DYNA® N2 - Einführung in die lineare FEM - Mechanische Größen der Strukturmechanik - Mathematische Modellierung über Energieprinzipien - Diskretisierung mit Finiten Elementen - Finite-Elemente-Klassen - Mathematische und numerische Aspekte der FEM - Geometrische Nichtlinearität - Materielle Nichtlinearität - Kontaktmodellierung - Gleichungslösung bei nichtlinearen statischen Problemen - Zeitintegration von nichtlinearen dynamischen Problemen - Blechumformsimulation - Anhang: Mathematische Hilfsmittel - Einführung in die Simulation mit LS-DYNA® Die Zielgruppen- Studierende aus Bachelor- und Masterstudiengängen der Ingenieurwissenschaften an Hochschulen und Technischen Universitäten - Ingenieure und Techniker KW - Blechumformen KW - Finite-Elemente-Methode KW - Nichtlineare Finite-Elemente-Methode KW - Strukturmechanik Y1 - 2022 SN - 978-3-658-36521-9 U6 - https://doi.org/10.1007/978-3-658-36522-6 VL - 2022 PB - Springer Fachmedien; Springer Vieweg CY - Wiesbaden ET - 3.,überarbeitete und erweiterte Auflage ER - TY - CHAP A1 - Schneider, Sebastian A1 - Mühlbauer, Christian A1 - Sittl, Christopher A1 - Rottengruber, Hermann A1 - Rabl, Hans-Peter A1 - Wagner, Marcus A1 - Verhey, Jesko L. ED - Rottengruber, Hermann ED - Luft, Tommy ED - Schneider, Sebastian T1 - Tickergeräuschanalyse an einem Otto-DI-Motor mittels empirischer Bewertungsformel T2 - Motor- und Aggregate-Akustik: 11. Magdeburger Symposium, Tagungsband N2 - Beim Kauf eines Pkw wird der akustische Qualitätseindruck eines Fahrzeugantriebstrangs stetig relevanter. Die wahrgenommene Geräuschqualität des Motoraggregates nimmt hierbei eine Schlüsselrolle ein. Aufgrund der Ausprägung einzelner Störgeräusche wird jene Geräuschqualität negativ beeinflusst. Diese als unangenehm empfundenen Geräuschkomponenten gilt es im Rahmen der Fahrzeugentwicklung weiter zu reduzieren, wobei die Identifikation und Bewertung störender Geräuschanteile am Motorgesamtgeräusch Voraussetzungen für eine effektive Akustikoptimierung sind. Vor allem das impulshafte Tickergeräusch wird bei Otto-DI-Motoren als besonders lästig eingestuft, weswegen dieser Beitrag darauf abzielt, die tickernden Geräuschanteile aus dem Gesamtgeräusch zu analysieren und zu bewerten. Hierzu wurde eine empirische Formel entwickelt, welche die tickernden Geräuschanteile in ihrer Intensität in Grenzen einstufen kann. Diese ist rein empfindungsbasiert und besteht aus der Impulshaftigkeit, der Lautheit sowie der Schärfe des Motorgesamtgeräusches. Wie auch bei anderen psychoakustischen Bewertungsskalen wurde die Benotung von 1 (sehr tickernd) bis 10 (nicht tickernd) vorgenommen. Anhand von Hörversuchen mithilfe einer Expertenjury konnte die Tickergeräuschbewertungsformel anschließend verifiziert werden. Hiernach kann präzise ausgesagt werden, in welchen Motorkennfeldbereichen das Tickergeräusch die Angenehmheit des Motorgesamtgeräusches untergräbt. KW - Messtechnik KW - Geräuschentwicklung KW - Psychoakustik KW - Schallentstehung Y1 - 2021 SN - 978-3-948749-02-6 U6 - https://doi.org/10.25673/36611 SP - 65 EP - 86 PB - Otto-von-Guericke-Universität CY - Magdeburg ER - TY - BOOK A1 - Wagner, Marcus T1 - Lineare und nichtlineare FEM BT - Eine Einführung mit Anwendungen in der Umformsimulation mit LS-DYNA® N2 - Dieses Lehrbuch bringt im ersten Teil leicht verständlich die Merkmale und Eigenschaften linearer finiter Elemente aus dem Bereich der Elastostatik und Dynamik und erläutert Vorgehensweisen bei der Erstellung von Simulationsmodellen. Im zweiten Teil liegt der Schwerpunkt auf nichtlinearen zeitabhängigen Vorgängen und Lösungsverfahren. Praxisbeispiele aus der Umformtechnik werden anschaulich mit der Software LS-DYNA® gelöst. Der Fokus liegt auf einer Erklärung der Zusammenhänge, die für Anwender kommerzieller Software notwendig sind. Theoretische Grundlagen werden in dem Umfang dargestellt, der für das Verständnis der Benutzung eines Programms notwendig ist. Y1 - 2017 SN - 978-3-658-17865-9 U6 - https://doi.org/10.1007/978-3-658-17866-6 PB - Springer CY - Wiesbaden ER - TY - BOOK A1 - Wagner, Marcus T1 - Lineare und nichtlineare FEM N2 - Einführung in die lineare FEM - Mechanische Größen der Strukturmechanik - Mathematische Modellierung über Energieprinzipien - Diskretisierung mit Finiten Elementen - Finite-Elemente-Klassen - Mathematische und numerische Aspekte der FEM - Geometrische Nichtlinearität - Materielle Nichtlinearität - Kontaktmodellierung - Gleichungslösung bei nichtlinearen statischen Problemen - Zeitintegration von nichtlinearen dynamischen Problemen - Blechumformsimulation - Anhang: Mathematische Hilfsmittel - Einführung in die Simulation mit LS-DYNA® Die Zielgruppen- Studierende aus Bachelor- und Masterstudiengängen der Ingenieurwissenschaften an Hochschulen und Technischen Universitäten - Ingenieure und Techniker KW - Blechumformen KW - Finite-Elemente-Methode KW - LS-DYNA KW - Nichtlineare Finite-Elemente-Methode KW - Strukturmechanik Y1 - 2019 SN - 978-3-658-25051-5 U6 - https://doi.org/10.1007/978-3-658-25052-2 PB - Springer Fachmedien; Springer Vieweg CY - Wiesbaden ET - 2. Auflagae ER - TY - JOUR A1 - Wagner, Marcus A1 - Pinsky, Peter M. A1 - Oberai, Assad A1 - Malhotra, Manish T1 - A Krylov subspace projection method for simultaneous solution of Helmholtz problems at multiple frequencies JF - Computer Methods in Applied Mechanics and Engineering N2 - A Krylov subspace projection method which provides simultaneous solutions of the Helmholtz equation at multiple frequencies in one solution step is presented. The projector is obtained with an unsymmetric block Lanczos algorithm applied to a transfer function derived from a finite element discretization. This approach is equivalent to a matrix-valued Padé approximation of the transfer function. The proposed method is an extension of the formulation presented in [J. Comput. Acoust. 8 (2000) 223] to unsymmetric systems and allows the treatment of a much wider range of practical problems, including near-field and fluid–structure interaction computations KW - Multiple-frequency solution KW - Krylov subspace KW - Lanczos algorithm KW - Padé approximation KW - Helmholtz equation KW - Dirichlet-to-Neumann map KW - Acoustics Y1 - 2003 U6 - https://doi.org/10.1016/S0045-7825(03)00429-8 VL - 192 IS - 41-42 SP - 4609 EP - 4640 PB - Elsevier ER - TY - JOUR A1 - Wagner, Marcus A1 - Pinsky, Peter M. A1 - Malhotra, Manish T1 - Application of Padé via Lanczos approximations for efficient multifrequency solution of Helmholtz problems JF - Journal of the Acoustical Society of America N2 - This paper addresses the efficient solution of acoustic problems in which the primary interest is obtaining the solution only on restricted portions of the domain but over a wide range of frequencies. The exterior acoustics boundary value problem is approximated using the finite element method in combination with the Dirichlet-to-Neumann (DtN) map. The restriction domain problem is formally posed in transfer function form based on the finite element solution. In order to obtain the solution over a range of frequencies, a matrix-valued Padé approximation of the transfer function is employed, using a two-sided block Lanczos algorithm. This approach provides a stable and efficient representation of the Padé approximation. In order to apply the algorithm, it is necessary to reformulate the transfer function due to the frequency dependency in the nonreflecting boundary condition. This is illustrated for the case of the DtN boundary condition, but there is no restriction on the approach which can also be applied to other radiation boundary conditions. Numerical tests confirm that the approach offers significant computational speed-up. Y1 - 2003 U6 - https://doi.org/10.1121/1.1514932 SN - 1520-8524 SN - 0001-4966 VL - 113 IS - 1 SP - 313 EP - 319 PB - American Inst. of Physics ER - TY - CHAP A1 - Wagner, Marcus A1 - Al-Abadi, Ali A1 - Buchner, Stefan ED - López-Fernández, Xose M., T1 - A Numerical-Based Model to Determine the Resonance of the Steel Cores of Transformers T2 - ARWtr 2022 proceedings : 2022 7th Advanced Research Workshop on Transformers (ARWtr), October (23)24-26, 2022, Baiona, Spain N2 - The laminated steel core of transformers is one of the main sources of the generated sound, as it is excited by different electromagnetic effects during its normal operation. If the core is excited in its eigenfrequencies, the sound generated by a transformer will increase significantly. Therefore, knowledge of the core’s eigenmodes and -frequencies in an early design stage can decrease expenses by avoiding costly modifications that might be required to avoid the sound levels exceeding the specified values after the final factory acceptance test. The current study focuses on developing a core resonance model to determine the eigenmodes and -frequencies of a transformer core. The core’s geometry was simplified to a connected-beam structure and a numerical-based approach was applied. The accuracy of the developed model was validated against finite element method (FEM), using ANSYS on a reference core model. Y1 - 2022 SN - 978-84-09-45157-9 U6 - https://doi.org/https://doi.org/10.23919/ARWtr54586.2022.9959938 SP - 36 EP - 41 PB - IEEE ER - TY - CHAP A1 - Wagner, Marcus A1 - Lehrer, Tobias A1 - Franke, Markus A1 - Al-Abadi, Ali A1 - Gamil, Ahmed T1 - A Tank Resonance Model for Power Transformers T2 - ARWtr 2022 proceedings, 2022 7th Advanced Research Workshop on Transformers (ARWtr): October (23)24-26, 2022, Baiona, Spain N2 - During the factory acceptance test, the sound levels are measured. If the measured sound levels exceed pre-specified values, modifications on the transformer’s active part and/or tank need to be conducted. Tank resonance, if occurs, at twice main power frequency and its higher harmonics is one of the main reasons of amplifying the generated sound levels. Therefore, it is preferable to know already in the design stage about the occurrence of the tank resonance and propose reliable tank solutions. The current study presents a newly developed model for calculating the mode shapes and its corresponding eigenfrequencies of the tank. Y1 - 2022 U6 - https://doi.org/10.23919/ARWtr54586.2022.9959917 SP - 7 EP - 12 PB - IEEE ER - TY - JOUR A1 - Franke, Markus A1 - Wagner, Marcus T1 - Transient surrogate modeling of modally reduced structures with discontinuous loads and damping JF - Archive of Applied Mechanics N2 - In this work, a surrogate model for structural, transient and discontinuously excited finite element method simulations is developed. This allows to reduce the computational effort of repeated calculations of identical models under different load cases. The architecture of the surrogate combines fully connected neural network layers with long short-term memory layers. For the reproduction of different damping ratios, a categorical variable is added to the continuous input data. Based on a recursive flow of the predicted data back to the input layer, long-term dependencies do not vanish due to short-input sequences. The system dimension is reduced by applying the model-order reduction technique for modal decomposition. The high accuracy of the surrogate and the reduction of computational costs are shown on an academic example of a cantilever beam and a real-world example of a robot. The advantages of our approach are illustrated in comparison with state-of-the-art surrogates for transient finite element analysis. By using the surrogate proposed in this study, oscillations due to discontinuous excitation of mechanical structures can be reproduced. For this purpose, only short-input sequences are necessary since the excitation of the oscillations does not have to be part of the input sequence during the whole duration of the oscillations. Due to the categorical variable for the damping ratio, the surrogate can account for the influence of different damping in parameter studies. KW - Discontinuous loads KW - Modal decomposition KW - Surrogate modeling KW - Long short-term memory KW - Finite element method Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-72834 N1 - Corresponding author der OTH Regensburg: Markus Franke VL - 94 IS - 5 PB - Springer Nature ER - TY - CHAP A1 - Buchner, Stefan A1 - Wagner, Marcus A1 - Höller, Christoph T1 - Inverse Acoustic Characterization of Rigid Porous Media using Artificial Neural Networks T2 - Proceedings of DAS|DAGA 2025, 51st Annual Meeting on Acoustics, March 17-20, 2025, Copenhagen N2 - Porous sound absorbers can be described by the isotropic Biot model, and its fluid phase can be represented by the Champoux-Allard model. To apply these models to a given absorber material, the five acoustical and the four mechanical material parameters must be known. The direct measurement of these parameters is complex and requires cost-intensive measurement equipment. Current inverse methods to obtain these material parameters solve an optimization problem, trying to fit the absorption or impedance curve of the material model to the impedance tube measurement data. Solving this optimization problem, i.e. finding the global minimum, is not guaranteed in an acceptable amount of time, as the optimization problem possesses a multitude of local minima. This work proposes an alternative, data driven approach using artificial neural networks to obtain the material parameters necessary for the characterization of open porous materials. The approach only requires the results of standard impedance tube measurements. The characterization of rigid- and elastic frame materials has been investigated. The datasets were generated using the rigid and elastic frame models for porous absorbers. The approach shows good results for impedance curves generated by the analytical models, the validation with real-world impedance tube measurement data is currently under investigation. Y1 - 2025 SN - 978-3-939296-23-2 U6 - https://doi.org/10.71568/dasdaga2025.142 SP - 847 EP - 850 CY - Berlin ER - TY - JOUR A1 - Scharfenberg, Georg A1 - Mottok, Jürgen A1 - Artmann, Christina A1 - Hobelsberger, Martin A1 - Paric, Ivan A1 - Großmann, Benjamin A1 - Pohlt, Clemens A1 - Wackerbarth, Alena A1 - Pausch, Uli A1 - Heidrich, Christiane A1 - Fadanelli, Martin A1 - Elsner, Michael A1 - Pöcher, Daniel A1 - Pittroff, Lenz A1 - Beer, Stefan A1 - Brückl, Oliver A1 - Haslbeck, Matthias A1 - Sterner, Michael A1 - Thema, Martin A1 - Muggenthaler, Nicole A1 - Lenck, Thorsten A1 - Götz, Philipp A1 - Eckert, Fabian A1 - Deubzer, Michael A1 - Stingl, Armin A1 - Simsek, Erol A1 - Krämer, Stefan A1 - Großmann, Benjamin A1 - Schlegl, Thomas A1 - Niedersteiner, Sascha A1 - Berlehner, Thomas A1 - Joblin, Mitchell A1 - Mauerer, Wolfgang A1 - Apel, Sven A1 - Siegmund, Janet A1 - Riehle, Dirk A1 - Weber, Joachim A1 - Palm, Christoph A1 - Zobel, Martin A1 - Al-Falouji, Ghassan A1 - Prestel, Dietmar A1 - Scharfenberg, Georg A1 - Mandl, Roland A1 - Deinzer, Arnulf A1 - Halang, W. A1 - Margraf-Stiksrud, Jutta A1 - Sick, Bernhard A1 - Deinzer, Renate A1 - Scherzinger, Stefanie A1 - Klettke, Meike A1 - Störl, Uta A1 - Wiech, Katharina A1 - Kubata, Christoph A1 - Sindersberger, Dirk A1 - Monkman, Gareth J. A1 - Dollinger, Markus A1 - Dembianny, Sven A1 - Kölbl, Andreas A1 - Welker, Franz A1 - Meier, Matthias A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Haug, Sonja A1 - Vernim, Matthias A1 - Seidenstücker, Barbara A1 - Weber, Karsten A1 - Arsan, Christian A1 - Schone, Reinhold A1 - Münder, Johannes A1 - Schroll-Decker, Irmgard A1 - Dillinger, Andrea Elisabeth A1 - Fuchshofer, Rudolf A1 - Monkman, Gareth J. A1 - Shamonin (Chamonine), Mikhail A1 - Geith, Markus A. A1 - Koch, Fabian A1 - Ühlin, Christian A1 - Schratzenstaller, Thomas A1 - Saßmannshausen, Sean Patrick A1 - Auchter, Eberhard A1 - Kriz, Willy A1 - Springer, Othmar A1 - Thumann, Maria A1 - Kusterle, Wolfgang A1 - Obermeier, Andreas A1 - Udalzow, Anton A1 - Schmailzl, Anton A1 - Hierl, Stefan A1 - Langer, Christoph A1 - Schreiner, Rupert ED - Baier, Wolfgang T1 - Forschungsbericht 2015 T3 - Forschungsberichte der OTH Regensburg - 2015 Y1 - 2015 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-13867 SN - 978-3-00-048589-3 CY - Regensburg ER - TY - JOUR A1 - Kaps, Arne A1 - Lehrer, Tobias A1 - Lepenies, Ingolf A1 - Wagner, Marcus A1 - Duddeck, Fabian T1 - Multi-fidelity optimization of metal sheets concerning manufacturability in deep-drawing processes JF - Structural and Multidisciplinary Optimization N2 - Multi-fidelity optimization, which complements an expensive high-fidelity function with cheaper low-fidelity functions, has been successfully applied in many fields of structural optimization. In the present work, an exemplary cross-die deep-drawing optimization problem is investigated to compare different objective functions and to assess the performance of a multi-fidelity efficient global optimization technique. To that end, hierarchical kriging is combined with an infill criterion called variable-fidelity expected improvement. Findings depend significantly on the choice of objective function, highlighting the importance of careful consideration when defining an objective function. We show that one function based on the share of bad elements in a forming limit diagram is not well suited to optimize the example problem. In contrast, two other definitions of objective functions, the average sheet thickness reduction and an averaged limit violation in the forming limit diagram, confirm the potential of a multi-fidelity approach. They significantly reduce computational cost at comparable result quality or even improve result quality compared to a single-fidelity optimization. KW - Multi-fidelity optimization KW - Efficient global optimization KW - Sheet metal forming KW - Deep drawing Y1 - 2023 U6 - https://doi.org/10.1007/s00158-023-03631-8 VL - 66 PB - Springer Nature ER - TY - GEN A1 - Lehrer, Tobias A1 - Kaps, Arne A1 - Daiminger, Tobias A1 - Lepenies, Ingolf A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - Analysis of Global Sensitivities for One-Step and Multi-step Deep-Drawing Simulations T2 - 16th German LS-DYNA Forum : October 11-13, 2022, Bamberg, Germany and online : Book of Abstracts N2 - In practical use cases, simulation engineers are confronted with uncertainties in the simulation parameters. Normally, trust in a model is built from experience, practical assumptions, and parameter studies. This approach, though, is based on the assumption that few parameter combinations are sufficient to represent the whole design space. This lacks an appraisable mathematical basis. To get insights into which parameters most strongly affect the results, a global sensitivity analysis can be conducted [2, 3]. The results are utilized to rank the most influential parameters and to filter less relevant ones. This gives feedback which improved set of input data will lead to more certainty in the simulation results. To enable this in the framework of multi-fidelity analysis and optimization, we compare here global sensitivities and uncertainties of the implicit One-Step approach (low-fidelity) with those of the explicit multi-step deep drawing approach (high-fidelity). Y1 - 2022 UR - https://www.dynamore.de/de/fortbildung/konferenzen/vergangene/16-ls-dyna-forum-2022/2022-proceedings.pdf SN - 978-3-9816215-8-7 SP - 117 EP - 118 PB - DYNAmore GmbH CY - Stuttgart ER - TY - JOUR A1 - Mauerer, Wolfgang A1 - Rexhepaj, Tanja A1 - Monkman, Gareth J. A1 - Sindersberger, Dirk A1 - Diermeier, Andreas A1 - Neidhart, Thomas A1 - Wolfrum, Dominik A1 - Sterner, Michael A1 - Heberl, Michael A1 - Nusko, Robert A1 - Maier, Georg A1 - Nagl, Klaus A1 - Reuter, Monika A1 - Hofrichter, Andreas A1 - Lex, Thomas A1 - Lesch, Florian A1 - Kieninger, Bärbel A1 - Szalo, Alexander Eduard A1 - Zehner, Alexander A1 - Palm, Christoph A1 - Joblin, Mitchell A1 - Apel, Sven A1 - Ramsauer, Ralf A1 - Lohmann, Daniel A1 - Westner, Markus A1 - Strasser, Artur A1 - Munndi, Maximilian A1 - Ebner, Lena A1 - Elsner, Michael A1 - Weiß, Nils A1 - Segerer, Matthias A1 - Hackenberg, Rudolf A1 - Steger, Sebastian A1 - Schmailzl, Anton A1 - Dostalek, Michael A1 - Armbruster, Dominik A1 - Koch, Fabian A1 - Hierl, Stefan A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Briem, Ulrich A1 - Diermeier, Andreas A1 - Spreitzer, Stefan A1 - Beiderbeck, Sabrina A1 - Hook, Christian A1 - Zobel, Martin A1 - Weber, Tim A1 - Groß, Simon A1 - Penzkofer, Rainer A1 - Dendorfer, Sebastian A1 - Schillitz, Ingo A1 - Bauer, Thomas A1 - Rudolph, Clarissa A1 - Schmidt, Katja A1 - Liebetruth, Thomas A1 - Hamer, Markus A1 - Haug, Sonja A1 - Vernim, Matthias A1 - Weber, Karsten A1 - Saßmannshausen, Sean Patrick A1 - Books, Sebastian A1 - Neuleitner, Nikolaus A1 - Rechenauer, Christian A1 - Steffens, Oliver A1 - Kusterle, Wolfgang A1 - Gömmel, Roland A1 - Wellnitz, Felix A1 - Stierstorfer, Johannes A1 - Stadler, Dominik A1 - Hofmann, Matthias J. A1 - Motschmann, Hubert A1 - Shamonin (Chamonine), Mikhail A1 - Bleicher, Veronika A1 - Fischer, Sebastian A1 - Hackenberg, Rudolf A1 - Horn, Anton A1 - Kawasch, Raphael A1 - Petzenhauser, Michael A1 - Probst, Tobias A1 - Udalzow, Anton A1 - Dams, Florian A1 - Schreiner, Rupert A1 - Langer, Christoph A1 - Prommesberger, Christian A1 - Ławrowski, Robert Damian ED - Baier, Wolfgang T1 - Forschungsbericht 2016 T3 - Forschungsberichte der OTH Regensburg - 2016 Y1 - 2016 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-13840 CY - Regensburg ER - TY - JOUR A1 - Lehrer, Tobias A1 - Stocker, Philipp A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - UCSM: Dataset of U-shaped parametric CAD geometries and real-world sheet metal meshes for deep drawing JF - Computer-aided design N2 - The development of machine learning (ML) applications in deep drawing is hindered by limited data availability and the absence of open-access benchmarks for validating novel approaches, including domain generalization over distinct geometries. This paper addresses these challenges by introducing a comprehensive U-shaped dataset tailored to this manufacturing process. Our U-Channel sheet metal (UCSM) dataset combines 90 real-world meshes with an infinite number of synthetic geometry samples generated from four parametric Computer-Aided Design (CAD) models, ensuring extensive geometry variety and data quantity. Additionally, a ready-to-use dataset for drawability assessment and segmentation is provided. Leveraging CAD and mesh data sources bridges the gap between sparse data availability and ML requirements. Our analysis demonstrates that the proposed parametric models are geometrically valid, and real-world and synthetic data complement each other effectively, providing robust support for ML model development. While the dataset is confined to U-shaped, thin-walled, deep drawing scenarios, it considerably aids in overcoming data scarcity. Thereby, it facilitates the validation and comparison of new geometry-generalizing ML methodologies in this domain. By providing this benchmark dataset, we enhance the comparability and validation of emerging methods for ML advancements in sheet metal forming. Y1 - 2025 U6 - https://doi.org/10.1016/j.cad.2025.103924 VL - 188 PB - Elsevier ER - TY - JOUR A1 - Lehrer, Tobias A1 - Kaps, Arne A1 - Lepenies, Ingolf A1 - Raponi, Elena A1 - Wagner, Marcus A1 - Duddeck, Fabian T1 - Complementing Drawability Assessment of Deep-Drawn Components with Surrogate-Based Global Sensitivity Analysis JF - ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering N2 - In the early-stage development of sheet metal parts, key design properties of new structures must be specified. As these decisions are made under significant uncertainty regarding drawing configuration changes, they sometimes result in the development of new parts that, at a later design stage, will not be drawable. As a result, there is a need to increase the certainty of experience-driven drawing configuration decisions. Complementing this process with a global sensitivity analysis can provide insight into the impact of various changes in drawing configurations on drawability, unveiling cost-effective strategies to ensure the drawability of new parts. However, when quantitative global sensitivity approaches, such as Sobol's method, are utilized, the computational requirements for obtaining Sobol indices can become prohibitive even for small application problems. To circumvent computational limitations, we evaluate the applicability of different surrogate models engaged in computing global design variable sensitivities for the drawability assessment of a deep-drawn component. Here, we show in an exemplary application problem, that both a standard kriging model and an ensemble model can provide commendable results at a fraction of the computational cost. Moreover, we compare our surrogate models to existing approaches in the field. Furthermore, we show that the error introduced by the surrogate models is of the same order of magnitude as that from the choice of drawability measure. In consequence, our surrogate models can improve the cost-effective development of a component in the early design phase. KW - sheet metal forming KW - deep drawing KW - global sensitivity analysis KW - variance-based sensitivity analysis KW - metamodeling Y1 - 2024 U6 - https://doi.org/10.1115/1.4065143 SN - 2332-9025 SP - 1 EP - 10 PB - ASME ER - TY - JOUR A1 - Lehrer, Tobias A1 - Kaps, Arne A1 - Lepenies, Ingolf A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - 2S-ML: A simulation-based classification and regression approach for drawability assessment in deep drawing JF - International Journal of Material Forming N2 - New structural sheet metal parts are developed in an iterative, time-consuming manner. To improve the reproducibility and speed up the iterative drawability assessment, we propose a novel low-dimensional multi-fidelity inspired machine learning architecture. The approach utilizes the results of low-fidelity and high-fidelity finite element deep drawing simulation schemes. It hereby relies not only on parameters, but also on additional features to improve the generalization ability and applicability of the drawability assessment compared to classical approaches. Using the machine learning approach on a generated data set for a wide range of different cross-die drawing configurations, a classifier is trained to distinguish between drawable and non-drawable setups. Furthermore, two regression models, one for drawable and one for non-drawable designs are developed that rank designs by drawability. At instantaneous evaluation time, classification scores of high accuracy as well as regression scores of high quality for both regressors are achieved. The presented models can substitute low-fidelity finite element models due to their low evaluation times while at the same time, their predictive quality is close to high-fidelity models. This approach may enable fast and efficient assessments of designs in early development phases at the accuracy of a later design phase in the future. KW - One-step KW - Deep drawing KW - Drawability KW - Meta-modeling KW - Machine learning Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-64664 N1 - Corresponding author: Tobias Lehrer VL - 16 SP - 1 EP - 17 PB - Springer ER - TY - GEN A1 - Lehrer, Tobias A1 - Stocker, Philipp A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - Comparison of Low- vs. High-Dimensional Machine Learning Approaches for Sheet Metal Drawability Assessment T2 - Third International Conference on Computational Science and AI in Industry (CSAI 2023), Trondheim, Norway, 28-30 August 2023 N2 - Developing new deep-drawn sheet metal parts is a challenging task due to conflicting demands for low costs, durability, and crash properties. Ensuring manufacturability throughout geometrical changes adds to the complexity, leading engineers to rely on experience-driven iterative design changes that compromise requirements and lack reproducibility. Finite Element (FE) simulation models are employed to ensure manufacturability, albeit at the expense of high computational costs and delays in part development. To improve efficiency, a Machine learning (ML)-centered approach was proposed to ensure manufacturability. However, the limited availability of data raises uncertainty about whether a low- or high-dimensional ML approach is most suitable for drawability assessment. This work compares the accuracy of a low-dimensional, feature-based Linear Support Vector surrogate and an adapted high-dimensional PointNet model under different dataset sizes. The dataset is composed of parametrically generated, U-shaped structural sheet metal parts. We use a one-step simulation scheme and evaluate results with a Forming Limit Diagram (FLD) to label drawability. Results show the point of transition to be at about 500 training samples, from which onwards Deep learning is advantageous. Moreover, the generalizability of these models is tested on a second dataset with topologically similar components. This is to assess the potential for a geometrically more comprehensive evaluation. We discuss several influences on model performances and outline future potentials. Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-64772 PB - International Centre for Numerical Methods in Engineering ER - TY - JOUR A1 - Franke, Markus A1 - Wagner, Marcus A1 - Krause, Tom Janis T1 - Data-driven model order reduction with surrogate elements for transient simulations JF - Engineering Computations : International journal for computer-aided engineering and software N2 - Purpose – The purpose of this study is to introduce surrogate elements for static and transient finite element simulations. These elements are designed to replace regions of several conventional solid elements with a single artificial element that possesses a reduced number of degrees of freedoms (dofs). A notable advantage of our surrogate elements is their seamless integration into standard finite element meshes. Design/methodology/approach – The construction of the surrogate elements stiffness and mass matrices is achieved through an optimization process wherein displacements serve as the optimization objective. Moreover, the matrices are designed to possess properties analogous to those of standard finite elements. A particular focus is placed on ensuring that the artificial stiffness matrices are positive semi-definite. Furthermore, artificial degrees of freedom are introduced. Findings – The efficacy of the proposed technique is demonstrated through its application to two different use cases. It is demonstrated that, despite being trained on examples comprising a single surrogate element, the surrogate elements can be employed multiple times within complex and practical models. The degree of accuracy achieved in these applications is noteworthy. Moreover, the proposed method is considerably faster than the fully discretized models. Originality/value – The study expands the field of substructuring and model order reduction by incorporating artificial surrogate elements built by neural networks, which enables seamless integration with standard finite element analysis via positive semi-definite matrices. Furthermore, the introduction of artificial degrees of freedom, which are detached from the computational domain, is proposed. Once trained, the surrogate elements can be utilised in load and support independent scenarios. Y1 - 2025 U6 - https://doi.org/10.1108/EC-06-2024-0511 VL - 2025 PB - Emerald Publishing CY - Leeds ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Lubseder, C. A1 - von Wurmb, I. A1 - Meinhardt, Josef A1 - Marburg, Steffen T1 - Investigation of the forming tool dynamics by means of numerical simulation T2 - Advanced Metal Forming Processes in Automotive Industry, AutoMetForm 2016 N2 - In the forming tools for pressing car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the forming tool and on the press. Therefore a detailed knowledge about the forming tool dynamics is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of selected automotive forming tool is presented enabling identification of regions of critical stresses. For validation of the simulation results, the kinematic responses of the tool's components are compared with the measurements obtained in an experiment. KW - Finite-Elemente-Methode KW - Formgebungswerkzeug KW - Karosserieanbauteil KW - numerische Simulation KW - robuste Bauweise KW - simuliertes Ergebnis KW - Strukturdynamik Y1 - 2016 SP - 335 EP - 340 PB - Fraunhofer ER - TY - JOUR A1 - Thumann, Philipp A1 - Marburg, Steffen A1 - Meinhardt, Josef A1 - Saubiez, Jean‐Marc A1 - Hoogen, Michael A1 - Suck, Bertram A1 - Wagner, Marcus T1 - Frequency Dependent Fatigue Strength Investigations on Tempered Steel and Nodular Cast Iron JF - steel research international N2 - This paper presents experimental fatigue tests on specially shaped specimens made from quenched and tempered steel 42CrMoS4 and nodular cast iron EN-GJS-600-3. The specimens are geometrically designed to resemble actual subcomponents of forming and cutting dies for sheet metal manufacturing. These subcomponents have failed in the past.Experiments are carried out using a fictive load-time function, which is a modification of an actually measured load curve and has variable mean and amplitude values. This first test series serves as a general validation of a subsequent fatigue analysis. A second test series is carried out with constant mean and amplitude values with a load ratio 𝑅≈0. Here, the load frequencies in the individual test runs are varied between f = 5 Hz and f = 45 Hz in order to investigate the influence of the frequency. Both series are performed on a servo-hydraulic testing machine.The experimental data is then statistically evaluated. The values for the scatter correlate with data from the literature. The data from the test series with the fictive load-time function can thus be used for subsequent validation of a fatigue calculation, which will be addressed in a future publication. Most significant are the findings from the second series of experiments with varied load frequencies, as a significant frequency influence could be detected. Furthermore, the hardening and softening behavior under cyclic loading and the fracture behavior of the materials are analyzed and compared with data from the literature. KW - cast iron KW - fatigue analysis KW - fatigue strength KW - frequency dependence KW - materials testing KW - tempering steel Y1 - 2019 U6 - https://doi.org/10.1002/srin.201800620 VL - 90 IS - 7 PB - Wiley ER - TY - JOUR A1 - Thumann, Philipp A1 - Buchner, Stefan A1 - Marburg, Steffen A1 - Wagner, Marcus T1 - A comparative study of Glinka and Neuber approaches for fatigue strength assessment on 42CrMoS4-QT specimens JF - Strain N2 - In fatigue strength assessment, the methods based on ideal elastic stresses according to Basquin and the less established method based on elastic-plastic stress quantities according to Manson, Coffin and Morrow are applied. The former calculates loads using linear-elastic stresses, the latter requires elasticplastic evaluation parameters, such as stresses and strains. These can be determined by finite element analysis (FEA) with a linear-elastic constitutive law, and subsequent conversion to elastic-plastic loads, using the macro support formula by Neuber. In this contribution, an alternative approach to approximate elastic-plastic parameters proposed by Glinka is compared to the the strain-life method using Neuber's formula, as well as the stress-life method of Basquin. Several component tests on 42CrMoS4-QT specimens are investigated. To determine the input data for the fatigue strength evaluations, the entire test setup is computed by FEA. The nodal displacements from these validated full-model simulations are used as boundary conditions for a submodel simulation of a notch, whose results serve as input for the fatigue strength assessments. It is shown that all approaches provide a reliable assessment of components. Our key result is that the strain-life method using the concept by Glinka for notch stress computation, yields improved results in fatigue strength assessments. KW - 42CrMoS4-QT KW - fatigue strength KW - stress-life method KW - Glinka KW - strain-life method Y1 - 2023 U6 - https://doi.org/10.1111/str.12470 SN - 1475-1305 N1 - Corresponding author: Marcus Wagner VL - 2023 IS - e12470 PB - Wiley ER - TY - JOUR A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Lipp, Arnulf A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Experimental and numerical investigation of blankholder’s vibration in a forming tool BT - a coupled MBS-FEM approach JF - Production Engineering - Research and Development N2 - In order to achieve the energy and efficiency goals in modern automotive press shops, press systems with increasingly high stroke rates are being implemented (Meinhardt in proceedings of ACI forming in car body engineering. Bad Nauheim, Germany 2012). As a side effect, the structural dynamic loads on the press and especially on the forming tool increase. Hence, to design reliable and withstanding forming tools, a detailed knowledge of the vibrations and resulting critical loads is essential. In this paper, the main focus is put on the vibration of the blankholder—the heaviest moving component in the forming tool. To predict those vibrations, a coupled multibody-finite element simulation (MBS-FEM) is conducted, which combines rigid and elastic modeling approaches. Also, an experimental validation of the blankholder vibration under operational load is carried out. To compare the numerical and experimental results—both in time and frequency domain—an 1/3-octave analysis of a blankholder’s vibrational speed is performed. The test measurements agree well with the MBS-FEM simulation. KW - Forming tool/die KW - Coupled MBS-FEM simulation KW - Blankholder KW - Vibration KW - Servo press Y1 - 2015 U6 - https://doi.org/10.1007/s11740-015-0640-9 SN - 0944-6524 VL - 9 IS - 5-6 SP - 634 PB - Springer ER - TY - JOUR A1 - Sittl, Christopher A1 - Marburg, Steffen A1 - Wagner, Marcus T1 - Application of a Krylov subspace method for an efficient solution of acoustic transfer functions JF - Mechanical Systems and Signal Processing N2 - Solving acoustic radiation problems, arising from systems including fluid–structure interaction, is of interest in many engineering applications. Computing frequency response functions over a large frequency range is a concern in such applications. A method which solves the Helmholtz equation for multiple frequencies in one step is the matrix-Padé-via-Lanczos connection for unsymmetric systems, as presented by Wagner et al. [1]. The present work is based on Ref. [1] and presents a method for efficiently computing frequency responses over a frequency range for coupled structural-acoustic problems, where the structure and the acoustic near field are discretized with finite elements and an analytical Dirichlet-to-Neumann map approximates the far field. The method is based on a Krylov-subspace projection technique which derives a matrix-valued Padé approximation for a restricted area in the near field and the pressure field on a spherical boundary. On the spherical boundary, where the finite domain is truncated, the non-local modified Dirichlet-to-Neumann operator is applied as a low-rank update matrix. The present contribution extends this method and incorporates new techniques for a more stable model reduction through the Lanczos algorithm and a novel weighted adaptive windowing technique. Further, structural damping is incorporated, for computing the acoustic radiation of a harmonically excited plate. These computed results are compared with acoustic measurements in an anechoic chamber and verified with computational results obtained with a commercial code that uses the perfectly matched layer method. KW - Lanczos algorithm KW - Krylov-subspace projection KW - Dirichlet-to-Neumann map KW - Padé approximation KW - Fluid–structure interaction KW - Acoustics Y1 - 2021 U6 - https://doi.org/10.1016/j.ymssp.2020.107135 VL - 148 PB - Elsevier ER - TY - CHAP A1 - Thumann, Philipp A1 - Wagner, Marcus A1 - Suck, Bertram A1 - Meinhardt, Josef A1 - Marburg, Steffen T1 - Explicit and Implicit FE Simulations of Material Tests for Subsequent Durability Analyses T2 - 11th European LS-DYNA Conference, Salzburg N2 - Because of increased stroke rates the loads on forming tools increase too. To ensure a save design of components, durability analyses are intended. For this, simulation results from FE analyses are necessary. Therefore, it is desirable to use elements with quadratic function, because of a good stress approximation.The goal of the described investigation is to show if calculation results created by LS-DYNA [1] can be used for durability analyses. Especially the use of quadratic elements is investigated. For the evaluation, on the one hand explicit FE analyses of a special durability test are carried out. These analyses are validated by available test data. To create results for later durability analyses further FE analyses with implicit time discretisation are carried out. In this paper results of the investigations are presented and evaluated critically. Y1 - 2017 UR - https://www.dynalook.com/conferences/11th-european-ls-dyna-conference/experiments-and-parameter-optimization/explicit-and-implicit-fe-simulations-of-material-tests-for-subsequent-durability-analyses ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Marburg, Steffen T1 - Finite element simulation of blankholder’s lift-off in a deep drawing tool using Abaqus/Standard T2 - SIMULIA Community Conference, 19 - 21 May 2015, Berlin, Germany N2 - In the deep drawing tools for forming car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the deep drawing tool and on the press. Therefore a detailed knowledge about the blankholder’s lift-off event is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of a blankholder’s lift-off in a selected automotive deep drawing tool is presented enabling identification of regions of critical stresses. The FEM model is built within the Abaqus/CAE environment and solved with Abaqus/Standard. Each dynamic analysis is preceded by a static analysis where the gravity load is applied and the lifting bolts are pre-stressed. A special emphasis is put on modeling the elastomer dampers, which are installed between lifting bolts and the blankholder to avoid hard impacts during the lift-off event. Those dampers are modelled using a hyperelastic material with hysteresis. In addition, an experimental validation of a blankholder’s vibration under operating loading was carried out. The simulation results are in good agreement with the measurements. Y1 - 2015 UR - https://www.semanticscholar.org/paper/Final-Element-Simulation-of-Blankholder-'-s-in-a-%2F-Swidergal-Wagner/8398357757311fc364e3b942cc92c8c0a5f216bc ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Vibration analysis of an automotive forming tool using coupled MBS-FEM simulation and experimental validation T2 - Proceedings of the 26th International Conference on Noise and Vibration Engineering (ISMA2014), Leuven, Belgium N2 - To improve efficiency in automotive press shops, press systems with increasingly high stroke rates are beingimplemented, raising thereby the structural dynamic load on the press and especially on the forming tool. Adetailed knowledge of the vibrations and resulting critical loads is thus essential for accurate and reliable de-signs of forming tools. In this paper, multibody simulation (MBS) of a selected automotive tool is presentedenabling the identification of the vibration of its components. Starting from a pure rigid modelling approach,the MBS model is extended by adding finite element (FE) component to allow extra flexibility in the sys-tem. As an example, a detailed vibrational analysis - both in time and frequency domain - is performed ona blankholder. Also an experimental validation of a blankholder vibration under operational load is carriedout, with test signal data gained by piezoelectric accelerometers. Y1 - 2014 UR - http://past.isma-isaac.be/downloads/isma2014/papers/isma2014_0245.pdf SP - 2931 EP - 2942 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Lipp, Arnulf A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Structural analysis of an automotive forming tool for large presses using LS-DYNA T2 - 10th European LS-DYNA Conference, Würzburg Y1 - 2015 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Effiziente Methode zur Bestimmung von dynamischen strukturellen Belastungen in Großpresswerkzeugen T2 - 36. EFB-Kolloquium Blechverarbeitung 2016, Fellbach Y1 - 2016 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Thumann, Philipp A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Modeling and simulation of carbon black filled elastomer damper using LS-DYNA T2 - LS-DYNA Forum 2014, Bamberg Y1 - 2014 ER - TY - JOUR A1 - Wagner, Marcus A1 - Franke, Markus A1 - Krause, Tom Janis A1 - Heinle, Ingo T1 - Data augmentation of material properties for machine learning in industrial production - a case study in an automotive press shop JF - Engineering Computations : International journal for computer-aided engineering and software N2 - In the context of industrial production, the utilisation of data recording and processing techniques is becoming increasingly prevalent across the manufacturing sector. The solutions integrate sensors, facilitate the transmission of data, and enable data-driven decision-making, thereby reducing downtime and optimising quality. However, challenges emerge due to the limited non-transferable data or models between processes. Alterations to the production process can render collected data invalid, resulting in restricted datasets and potential overfitting. To address these issues, techniques such as data augmentation are employed. This study aims to develop a data augmentation methodology applicable in dynamic, data-scarce production environments, enhancing the robustness of regressor predictions. KW - Data augmentation KW - Machine learning KW - Manufacturing KW - Deep drawing Y1 - 2025 U6 - https://doi.org/10.1108/EC-08-2024-0787 PB - Emerald Publishing CY - Leeds ER - TY - CHAP A1 - Stocker, Philipp A1 - Lehrer, Tobias A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - Face-wise prediction of sheet-metal drawability using graph neural networks T2 - Journal of Physics: Conference Series N2 - The early design phase of deep-drawn structural components involves time-consuming iterative development. Traditional drawability assessments rely on finite element simulations, which are computationally expensive and slow the design process. Alternative machine learning (ML) approaches show promise in accelerating this process but face challenges with existing methods. Existing low-dimensional ML models only provide global predictions without identifying specific geometric regions prone to failure. High-dimensional models provide local predictions but require significant amounts of training data. We propose a data-driven approach leveraging graph neural networks (GNNs) for face-wise drawability prediction of sheet metal components in their computer-aided design (CAD) representation. Our method aims to bridge the gap between the computational efficiency of ML and the spatial resolution of simulation by providing face-wise insight into potential failure regions. This study utilises a dataset of parametric U-channel geometries with variability in both geometry and topology. Ground-truth labels are generated using inverse analysis simulations. Geometric entities are represented through the use of UV parameterisations, whereby 3D surfaces are mapped into 2D space to facilitate geometric encoding. Concurrently, the topological relationships are captured using a face adjacency graph. To address data scarcity, we evaluate how different amounts of training data affect model performance and perform ablation studies to analyse the impact of different CAD representation features. Our results show that the proposed approach achieves high accuracy even with limited training data. In addition, the ablation studies provide insights into the most critical CAD features, guiding future research. These results highlight the potential of our GNN to predict face-wise drawability in the early design phase. Y1 - 2025 U6 - https://doi.org/10.1088/1742-6596/3104/1/012053 SN - 1742-6588 N1 - Corresponding author der OTH Regensburg: Philipp Stocker VL - 3104 IS - 1 PB - IOP Publishing ER - TY - JOUR A1 - Hollweck, Christoph A1 - Leidinger, Lukas A1 - Hartmann, Stefan A1 - Wagner, Marcus A1 - Wüchner, Roland T1 - An analysis of the critical time step size for explicit dynamics using trimmed B-splines, LR-splines, and THB-splines JF - Computer Methods in Applied Mechanics and Engineering N2 - Isogeometric analysis (IGA) combined with explicit dynamics is increasingly used in academia and has already been successfully applied in industrial simulations, including crash and sheet-metal forming. Since explicit schemes are only conditionally stable, accurate estimation of the critical time step is essential for both stability and efficiency. Adaptive mesh refinement is widely used to balance accuracy and computational cost. In IGA, THB- and LR-splines break the tensor-product structure of standard B-splines and enable local refinement, but their effect on the critical time step under trimming has not been systematically studied - a key requirement for reliable time step estimation. We investigate the critical time step in explicit dynamic simulations using trimmed B-splines, LR-splines, and THB-splines, based on a lumped mass matrix obtained by simple row summation. One-dimensional bar, two-dimensional membrane, and trimmed shell models are analyzed to determine how trimming and local refinement influence element and system eigenfrequencies, which directly control the stable time step. Refined boundary elements in open knot vectors are identified as the main bottleneck. Trimming these elements can increase the stable time step, though certain trimming configurations introduce new restrictions. Results show that LR- and THB-splines impose time step constraints similar to B-splines, making them equally suitable for explicit simulations. We also present a general method for computing element-wise Bézier extraction operators for LR- and THB-splines, enabling straightforward integration into standard finite element solvers. The findings are validated through nonlinear sheet-metal forming simulations in LS-DYNA using shells discretized with trimmed B-, LR-, and THB-splines. This represents the first such application and demonstrates their practical feasibility for industrial use. Y1 - 2026 U6 - https://doi.org/10.1016/j.cma.2025.118656 SN - 0045-7825 N1 - Corresponding author der OTH Regensburg: Christoph Hollweck VL - 450 PB - Elsevier ER - TY - INPR A1 - Lehrer, Tobias A1 - Stocker, Philipp A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - UCSM: Dataset of U-Shaped Parametric CAD Geometries and Real-World Sheet Metal Meshes for Deep Drawing N2 - The development of machine learning (ML) applications in deep drawing is hindered by limited data availability and the absence of open-access benchmarks for validating novel approaches, including domain generalization over distinct geometries. This paper addresses these challenges by introducing a comprehensive U-shaped dataset tailored to this manufacturing process. Our U-Channel sheet metal (UCSM) dataset combines 90 real-world meshes with an infinite number of synthetic geometry samples generated from four parametric Computer-Aided Design (CAD) models, ensuring extensive geometry variety and data quantity. Additionally, a ready-to-use dataset for drawability assessment and segmentation is provided. Leveraging CAD and mesh data sources bridges the gap between sparse data availability and ML requirements. Our analysis demonstrates that the proposed parametric models are geometrically valid, and real-world and synthetic data complement each other effectively, providing robust support for ML model development. While the dataset is confined to U-shaped, thin-walled, deep drawing scenarios, it considerably aids in overcoming data scarcity. Thereby, it facilitates the validation and comparison of new geometry-generalizing ML methodologies in this domain. By providing this benchmark dataset, we enhance the comparability and validation of emerging methods for ML advancements in sheet metal forming. Y1 - 2025 U6 - https://doi.org/10.2139/ssrn.5268323 N1 - Zugehöriges Datenset: https://doi.org/10.5281/zenodo.15327950 PB - SSRN ER - TY - JOUR A1 - Sittl, Christopher A1 - Marburg, Steffen A1 - Deckers, Elke A1 - Wagner, Marcus T1 - Model order reduction for unbounded second-order vibroacoustic systems using infinite elements and Dirichlet-to-Neumann map JF - Computer Methods in Applied Mechanics and Engineering N2 - This work addresses the efficient numerical simulation of time-harmonic vibroacoustic problems in unbounded domains, with a focus on fluid-structure interaction. The underlying mathematical model is a second-order dynamical system arising from the coupling of structural and acoustic domains, incorporating material damping effects, relevant in structural acoustics and noise control applications. A central novelty of the proposed method is its unified computational framework that supports two distinct strategies for treating unbounded fluid domains: (1) non-local absorbing boundary conditions based on Dirichlet-to-Neumann map, and (2) infinite elements, which extend the computational domain rather than truncate it. Both approaches are integrated into a consistent formulation that enables flexible and accurate modeling of exterior wave propagation. To efficiently evaluate frequency-domain transfer functions, the method employs model order reduction using the Padé-via-Lanczos technique. While this algorithm typically targets first-order systems, the present approach uses a Schur complement strategy to reduce the second-order system in a way that maintains computational efficiency and storage requirements comparable to first-order formulations. Importantly, the framework seamlessly embeds both interior structural damping and the additional dissipation introduced by the acoustic-domain truncation into the model-order reduction process. The exterior acoustic field is represented via spherical harmonic expansions, with expansion coefficients computed from the reduced system. Numerical results demonstrate the method’s accuracy, efficiency, and scalability, making it well-suited for high-fidelity vibroacoustic analysis in unbounded domains. KW - Lanczos algorithm KW - Krylov-subspace projection KW - Dirichlet-to-Neumann map KW - Infinite elements KW - Padé approximation KW - Fluid-structure interaction KW - Acoustics KW - Spherical harmonics Y1 - 2026 U6 - https://doi.org/10.1016/j.cma.2026.118846 VL - 453 PB - Elsevier ER - TY - GEN A1 - Lehrer, Tobias A1 - Stocker, Philipp A1 - Duddeck, Fabian A1 - Wagner, Marcus T1 - Parametric CAD Models to Create an Infinite Number of Structural U-Shaped Sheet Metal Geometries [Data set] N2 - The U-Channel Software is a python package containing four parametric models of U-shaped Sheet metals. The parameters refer to geometric dimensions, angles, fillet radii. Using the models, one can generate an infinite number of U-shaped sheet metal geometries, e.g. as STEP files. The parametric models are inspired by real-world shapes. A feasibility check is provided to ensure plausiblity of the shapes. Further features of the code are creating images of the geometries and generating geometries and images in parallel. For more details, refer to the repository and associated publications. Y1 - 2024 U6 - https://doi.org/10.5281/ZENODO.14191374 N1 - Repository URL: https://github.com/ToLe814/uchannel Programming language: Python Development Status: Active ER -