TY - CHAP A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus T1 - Calculation and validation of material tests with specimens made out of filled elastomers T2 - 10th European LS-DYNA Conference 2015, Würzburg N2 - In deep-drawing dies for steel sheet parts of car bodies huge masses are moved. To prevent vibrations, which occur by sudden acceleration or stopping of those masses, elastomeric tubular dampers [1] are used. The dampers are made out of carbon filled elastomers. A good knowledge about the material behaviour of metals is available. But for the numerical investigation of complete deep-drawing dies the elastomeric dampers must be taken into account, too. To characterize the material behaviour of the elastomers tensile tests and pressure tests were carried out. The received material data from the tests were read into LS-DYNA [2]. Simulation models of the tensile test and the pressure test were created for LS-DYNA according to the real dimensions and boundary conditions. For validation purposes, calculations of loading cycles were done to enable a comparison between test data and simulation results. For the calculations the implemented material model *MAT_SIMPLIFIED_RUBBER_WITH_DAMAGE (*MAT_183) was used. The comparison shows a good fitting between the test data and the calculation results with respect to the mechanical material behaviour by using this material model in single loading cases. The settings from the simulations of material tests were transferred to simulations of dampers, which are used in deep-drawing dies. Y1 - 2015 UR - https://www.semanticscholar.org/paper/Calculation-and-validation-of-material-tests-with-Thumann-Swidergal/7502f1c70a07654c8238f4a6bd436aa5bd4c051f ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Marburg, Steffen T1 - Finite element simulation of blankholder’s lift-off in a deep drawing tool using Abaqus/Standard T2 - SIMULIA Community Conference, 19 - 21 May 2015, Berlin, Germany N2 - In the deep drawing tools for forming car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the deep drawing tool and on the press. Therefore a detailed knowledge about the blankholder’s lift-off event is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of a blankholder’s lift-off in a selected automotive deep drawing tool is presented enabling identification of regions of critical stresses. The FEM model is built within the Abaqus/CAE environment and solved with Abaqus/Standard. Each dynamic analysis is preceded by a static analysis where the gravity load is applied and the lifting bolts are pre-stressed. A special emphasis is put on modeling the elastomer dampers, which are installed between lifting bolts and the blankholder to avoid hard impacts during the lift-off event. Those dampers are modelled using a hyperelastic material with hysteresis. In addition, an experimental validation of a blankholder’s vibration under operating loading was carried out. The simulation results are in good agreement with the measurements. Y1 - 2015 UR - https://www.semanticscholar.org/paper/Final-Element-Simulation-of-Blankholder-'-s-in-a-%2F-Swidergal-Wagner/8398357757311fc364e3b942cc92c8c0a5f216bc ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Thumann, Philipp A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Modeling and simulation of carbon black filled elastomer damper using LS-DYNA T2 - LS-DYNA Forum 2014, Bamberg Y1 - 2014 ER - TY - JOUR A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Lipp, Arnulf A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Experimental and numerical investigation of blankholder’s vibration in a forming tool BT - a coupled MBS-FEM approach JF - Production Engineering - Research and Development N2 - In order to achieve the energy and efficiency goals in modern automotive press shops, press systems with increasingly high stroke rates are being implemented (Meinhardt in proceedings of ACI forming in car body engineering. Bad Nauheim, Germany 2012). As a side effect, the structural dynamic loads on the press and especially on the forming tool increase. Hence, to design reliable and withstanding forming tools, a detailed knowledge of the vibrations and resulting critical loads is essential. In this paper, the main focus is put on the vibration of the blankholder—the heaviest moving component in the forming tool. To predict those vibrations, a coupled multibody-finite element simulation (MBS-FEM) is conducted, which combines rigid and elastic modeling approaches. Also, an experimental validation of the blankholder vibration under operational load is carried out. To compare the numerical and experimental results—both in time and frequency domain—an 1/3-octave analysis of a blankholder’s vibrational speed is performed. The test measurements agree well with the MBS-FEM simulation. KW - Forming tool/die KW - Coupled MBS-FEM simulation KW - Blankholder KW - Vibration KW - Servo press Y1 - 2015 U6 - https://doi.org/10.1007/s11740-015-0640-9 SN - 0944-6524 VL - 9 IS - 5-6 SP - 634 PB - Springer ER - TY - CHAP A1 - Meckl, D. A1 - Lubeseder, Christian A1 - Zausinger, C. A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Swidergal, Krzysztof A1 - Wagner, Marcus T1 - Simulation of press dies for large presses using the flexible multibody dynamics in Recurdyn T2 - 4th RecurDyn TechnologyDays 2014, München Y1 - 2014 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Effiziente Methode zur Bestimmung von dynamischen strukturellen Belastungen in Großpresswerkzeugen T2 - 36. EFB-Kolloquium Blechverarbeitung 2016, Fellbach Y1 - 2016 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Vibration analysis of an automotive forming tool using coupled MBS-FEM simulation and experimental validation T2 - Proceedings of the 26th International Conference on Noise and Vibration Engineering (ISMA2014), Leuven, Belgium N2 - To improve efficiency in automotive press shops, press systems with increasingly high stroke rates are beingimplemented, raising thereby the structural dynamic load on the press and especially on the forming tool. Adetailed knowledge of the vibrations and resulting critical loads is thus essential for accurate and reliable de-signs of forming tools. In this paper, multibody simulation (MBS) of a selected automotive tool is presentedenabling the identification of the vibration of its components. Starting from a pure rigid modelling approach,the MBS model is extended by adding finite element (FE) component to allow extra flexibility in the sys-tem. As an example, a detailed vibrational analysis - both in time and frequency domain - is performed ona blankholder. Also an experimental validation of a blankholder vibration under operational load is carriedout, with test signal data gained by piezoelectric accelerometers. Y1 - 2014 UR - http://past.isma-isaac.be/downloads/isma2014/papers/isma2014_0245.pdf SP - 2931 EP - 2942 ER - TY - RPRT A1 - Thumann, Philipp A1 - Swidergal, Krzysztof A1 - Wagner, Marcus ED - Baier, Wolfgang T1 - Experimentelle Ermittlung von Materialkennwerten und numerische Untersuchungen an einem gefüllten Elastomer T2 - Forschungsbericht 2015 / Ostbayerische Technische Hochschule Regensburg Y1 - 2015 UR - https://doi.org/10.35096/othr/pub-1386 SN - 978-3-00-048589-3 SP - 49 EP - 50 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Lubeseder, Christian A1 - Wurmb, Ingo von A1 - Lipp, A. A1 - Meinhardt, Josef A1 - Wagner, Marcus A1 - Marburg, Steffen T1 - Structural analysis of an automotive forming tool for large presses using LS-DYNA T2 - 10th European LS-DYNA Conference, Würzburg Y1 - 2015 ER - TY - CHAP A1 - Swidergal, Krzysztof A1 - Wagner, Marcus A1 - Lubseder, C. A1 - von Wurmb, I. A1 - Meinhardt, J. A1 - Marburg, S. T1 - Investigation of the forming tool dynamics by means of numerical simulation T2 - Advanced Metal Forming Processes in Automotive Industry, AutoMetForm 2016 N2 - In the forming tools for pressing car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the forming tool and on the press. Therefore a detailed knowledge about the forming tool dynamics is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of selected automotive forming tool is presented enabling identification of regions of critical stresses. For validation of the simulation results, the kinematic responses of the tool's components are compared with the measurements obtained in an experiment. KW - Finite-Elemente-Methode KW - Formgebungswerkzeug KW - Karosserieanbauteil KW - numerische Simulation KW - robuste Bauweise KW - simuliertes Ergebnis KW - Strukturdynamik Y1 - 2016 SP - 335 EP - 340 PB - Fraunhofer ER -