TY - JOUR A1 - Pongratz, Christian A1 - Tix, Janek A1 - Wolfrum, Johannes A1 - Gerke, Steffen A1 - Ehrlich, Ingo A1 - Brünig, Michael T1 - Test Setup for Investigating the Impact Behavior of Biaxially Prestressed Composite Laminates JF - Experimental Techniques N2 - Instrumented impact testing and compression-after-impact testing are important to adequately qualify material behavior and safely design composite structures. However, the stresses to which fiber-reinforced plastic components are typically subjected in practice are not considered in the impact test methods recommended in guidelines or standards. In this paper, a test setup for investigating the impact behavior of composite specimens under plane uniaxial and biaxial preloading is presented. For this purpose, a special test setup consisting of a biaxial testing machine and a specially designed drop-weight tower was developed. The design decisions were derived from existing guidelines and standards with the aim of inducing barely visible impact damage in laminated carbon fiber-reinforced plastic specimens. Several measurement systems have been integrated into the setup to allow comprehensive observation of the impact event and specimen behavior. A feasibility test was performed with biaxially prestressed carbon fiber-reinforced plastic specimens in comparison with unstressed reference tests. The compressive-tensile prestressing resulted in lower maximum contact forces, higher maximum deflections, higher residual deflections and a different damage pattern, which was investigated by light microscopic analysis. Finally, the functionality of the experimental setup is discussed, and the results seem to indicate that the test setup and parameters were properly chosen to investigate the effect of prestresses on the impacts behavior of composite structures, in particular for barely visible subsequent damages. KW - Mechanical Engineering KW - Mechanics of Materials KW - Faserverbundwerkstoff KW - Schlagprüfung Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-70355 SN - 0732-8818 N1 - Corresponding authors: Christian Pongratz und Ingo Ehrlich PB - Springer Nature ER - TY - JOUR A1 - Romano, Marco A1 - Ehrlich, Ingo T1 - Classification of damping properties of fabric-reinforced flat beam-like specimens by a degree of ondulation implying a mesomechanic kinematic JF - Science and Engineering of Composite Materials N2 - In order to determine the influence of the ondulations in fabrics on the damping properties of fiber-reinforced plastics, the structural dynamic properties of fabric- and unidirectionally reinforced plastics are investigated. The free decay behavior of flat beam-like specimens is investigated under fixed-free boundary conditions. As the material damping is consistently higher in fabric-reinforced specimens compared to unidirectionally reinforced ones, a contribution of an additionally acting mesomechanic kinematic in fabric weaves is implied. Based on a degree of ondulation, it is possible to classify the enhancement of the material damping and determine the corresponding energy dissipation. The study provides valuable quantitative relations of the additional damping effect due to the mesomechanic kinematic. Compared to the unidirectionally reinforced material, plain weave enhances the material damping by 37…52% at ˜OPL=0.0133 , whereas twill weave 2/2 enhances it by 31…40% at ˜OT2=0.0098 . The consideration of the findings contributes to a deeper understanding of the visco-elastic dynamic behavior of fabric-reinforced plastics and allows further applications in research, development, and industry. KW - fiber-reinforced plastics KW - mesomechanic scale KW - fabric-reinforced layer KW - ondulation Y1 - 2024 U6 - https://doi.org/10.1515/secm-2024-0019 SN - 2191-0359 SN - 0792-1233 N1 - Corresponding author der OTH Regensburg: Marco Romano VL - 31 IS - 1 PB - Walter de Gruyter GmbH ER - TY - INPR A1 - Siegl, Marco A1 - Jungbauer, Bastian A1 - Gebhardt, Jakob A1 - Judenmann, Anna A1 - Ehrlich, Ingo T1 - Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation T2 - International Journal of Advanced Manufacturing Technology N2 - The present paper takes a novel approach to production of fibre-reinforced thermoplastic tubes. The method begins with the raw materials, reinforcing fibre and thermoplastic granulate which are processed to tapes through a newly developed direct impregnation process. It is followed by consolidation of fibre-reinforced thermoplastic tubes using infrared (IR) emitters in the filament winding process. This process employs various angles and utilizes a rotatable consolidation axis. The winding process operates at a constant speed, addressing the challenge of bending the fibre-reinforced tapes in the angle reversal areas near the tube ends. Experiments have confirmed that the process can run at speeds reaching approximately 470 mm/min. The design of the impregnation line takes into account the properties of the thermoplastic and the roving, allowing for a speed of up to 1 m/s. KW - Thermoplastic Composite Tubes KW - Filament-Winding KW - Tape Production KW - Thermoplastic Impregnation KW - In-Situ Roving Impregnation KW - Infrared Consolidation Y1 - 2024 U6 - https://doi.org/10.21203/rs.3.rs-4085105/v1 ER - TY - JOUR A1 - Siegl, Marco A1 - Jungbauer, Bastian A1 - Gebhardt, Jakob A1 - Judenmann, Anna A1 - Ehrlich, Ingo ED - Baeten, Somayeh T1 - Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation JF - The International Journal of Advanced Manufacturing Technology N2 - This paper introduces a novel method for producing fibre-reinforced thermoplastic tubes by integrating tape production and consolidation into a single operation. This innovation diverges from conventional methods by combining processes to reduce costs by using raw materials instead of organotapes, allowing customised material combinations and utilising residual heat from tape production. The new process uses carbon roving and molten low-viscosity PA6 granulates, processed through a new direct impregnation setup in siphon design. Key advancements include a high-speed impregnation module capable of up to 1 m/s with high-performance extruders, cost-effective infrared emitters for winding, and a powered consolidation unit with adjustable winding angles between ±65° and ±90°. Experiments demonstrate operational speeds of approximately 471 mm/min, with an optimal cross-winding speed of 354 mm/min due to the technical limitations of the laboratory extruder and IR emitter used. Based on the technical limitations of the current system, future improvements and methodological changes will be discussed. KW - Thermoplastic composite tubes KW - Filament-winding KW - Tape production KW - Thermoplastic impregnation KW - In-situ roving impregnation KW - Infrared consolidation Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-77827 N1 - Corresponding author der OTH Regensburg: Marco Siegl VL - 135 IS - 5-6 SP - 2847 EP - 2870 PB - Springer Nature ER - TY - JOUR A1 - Andrae, Matthias A1 - Kastenmeier, Andreas A1 - Gebhardt, Jakob A1 - Ehrlich, Ingo A1 - Gebbeken, Norbert T1 - Shock-tube tests on conventional windows: Exploring retrofit concepts for enhanced blast protection JF - International Journal of Protective Structures N2 - Ensuring blast protection for existing buildings, especially addressing the vulnerability of conventional windows, is a significant challenge. Such unprotected windows can shatter even with moderate blast loads, posing a substantial risk of injury to occupants. This article discusses experimental research on enhancing the blast protection of single casement windows with insulating glass units and frames made of unplasticized polyvinyl chloride (uPVC). A retrofit concept using anti-shatter films, metallic sash reinforcements, adhesive bonding of the glazing to the sash frame, and a burglary resistance fitting-system was developed and tested in an explosion-driven shock-tube. Moreover, novel patches made of glass fiber-reinforced polymer applied to the corners of the window frames have been tested and proven effective in providing additional strength to the window. The study concludes that the tested combination of retrofit measures can significantly reduce hazards from window fragments without compromising functionality or aesthetics. Y1 - 2024 U6 - https://doi.org/10.1177/20414196241284297 SN - 2041-4196 PB - SAGE ER - TY - PAT A1 - Olbrich, Florian A1 - Pongratz, Christian A1 - Bierl, Rudolf A1 - Ehrlich, Ingo T1 - Method and System for Evaluating a Structural Integrity of an Aerial Vehicle Y1 - 2024 ER -