TY - INPR A1 - Gärtner, Sebastian A1 - Marx-Schubach, Thomas A1 - Gaderer, Matthias A1 - Schmitz, Gerhard A1 - Sterner, Michael T1 - Introduction of an Innovative Energy Concept for low Emission Glass Melting based on Carbon Capture and Usage N2 - Due to the very high fossil energy demand, the glass industry is looking for innovative approaches for the reduction of CO2 emissions and the integration of renewable energy sources. In this paper, we present a novel power-to-gas concept, which has no impact on established melting processes and discuss it for this purpose. A special focus is set on the required CO2 capture from typical flue gases in the glass industry, as this process has not been investigated in detail yet. We used a process simulation approach to investigate post-combustion CO2 capture by absorption processes, followed by a techno-economic evaluation. Our investigations found the designed CO2 capture plant to be approx. 400 times smaller than absorption based CO2 separation processes for conventional power plants. Due to the many options for waste heat utilization, the waste heat required for CO2 desorption can be generated in a particularly efficient and cost-effective way. The resulting CO2 avoidance costs range between 41-42 €/t CO2, depending on waste heat utilization for desorption, and thus offer a cost effective way of CO2 removal from glass industry melting processes. These costs are well below the values of 50-65 €/t CO2 described so far for comparable industrial applications. In addition, we describe optimization options, like solvent and process improvements, to enable further cost reductions. These results motivate further research and development on the overall process presented in this work. KW - glass KW - Oxyfuel KW - Methanation KW - Power-to-Gas KW - CO2 capture KW - Economic Analysis Y1 - 2022 U6 - https://doi.org/10.31224/2642 ER - TY - CHAP A1 - Gärtner, Sebastian A1 - Rank, Daniel A1 - Heberl, Michael A1 - Gaderer, Matthias A1 - Sterner, Michael T1 - Integration of Power-To-Methane into Glass Melting Processes T2 - Proceedings of the International Renewable Energy Storage Conference (IRES 2022) N2 - The glass industry is facing increased challenges regarding climate protection targets and rising energy costs. The integration of renewable energy including conversion and storage is a key for both challenges in this energy-intensive industrial sector, which has been mainly relying on fossil gas so far. The options considered to this point for reducing CO2 emissions and switching to a renewable energy supply involve far-reaching changes of the established melting processes. This entails significant risks in terms of influences on glass quality and stable production volumes. The presented approach for the integration of a Power-to-Methane (PtM) system into the glass industry is a completely new concept and has not been considered in detail before. It allows the use of established oxyfuel melting processes, the integration of fluctuating renewable energy sources and a simultaneous reduction of CO2 emissions by more than 78%. At the same time, natural gas purchases become obsolete. A techno-economic evaluation of the complete PtM process shows, that 1,76 €/m3 or 1,26 €/kg synthetic natural gas are possible with renewable energy supply. Using electricity from the energy grid would require electricity prices < 0,126 €/kWh to allow cost competitive PtM processes in the glass industry. Such electricity prices could be achieved by electricity market-based optimization and operation of the PtM system. This operation strategy would require AI-based algorithms predicting availabilities and prices on future-based markets. KW - Power-to-Gas KW - Methanation KW - Glass Melting KW - Glass Industry KW - Decarbonisation Y1 - 2023 U6 - https://doi.org/10.2991/978-94-6463-156-2_12 SN - 2589-4943 VL - 16 SP - 147 EP - 161 PB - Atlantis Press ER - TY - JOUR A1 - Gärtner, Sebastian A1 - Rank, Daniel A1 - Heberl, Michael A1 - Gaderer, Matthias A1 - Dawoud, Belal A1 - Haumer, Anton A1 - Sterner, Michael T1 - Simulation and Techno-Economic Analysis of a Power-to-Hydrogen Process for Oxyfuel Glass Melting JF - Energies N2 - As an energy-intensive industry sector, the glass industry is strongly affected by the increasingly stringent climate protection targets. As established combustion-based production systems ensure high process stability and glass quality, an immediate switch to low greenhouse gas emission processes is difficult. To approach these challenges, this work investigates a step-by-step integration of a Power-to-Hydrogen concept into established oxyfuel glass melting processes using a simulation approach. This is complemented by a case study for economic analysis on a selected German glass industry site by simulating the power production of a nearby renewable energy park and subsequent optimization of the power-to-hydrogen plant performance and capacities. The results of this study indicate, that the proposed system can reduce specific carbon dioxide emissions by up to 60%, while increasing specific energy demand by a maximum of 25%. Investigations of the impact of altered combustion and furnace properties like adiabatic flame temperature (+25 °C), temperature efficiency (∆ξ = −0.003) and heat capacity flow ratio (∆zHL = −0.009) indicate that pure hydrogen-oxygen combustion has less impact on melting properties than assumed so far. Within the case study, high CO2 abatement costs of 295 €/t CO2-eq. were determined. This is mainly due to the insufficient performance of renewable energy sources. The correlations between process scaling and economic parameters presented in this study show promising potential for further economic optimization of the proposed energy system in the future. KW - Power-to-Gas KW - Hydrogen KW - Electrolysis KW - Oxyfuel KW - Glass Industry Y1 - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-22713 N1 - Corresponding author: Sebastian Gärtner VL - 14 IS - 24 PB - MDPI ER -