TY - JOUR A1 - Schmailzl, Anton A1 - Hierl, Stefan A1 - Sieben, Manuel A1 - Brunnecker, Frank T1 - Optimierung der Spanndruckverteilung beim Laserdurchstrahlschweißen komplexer Bauteile mittels FE-Berechnung JF - JOINING PLASTICS Y1 - 2013 VL - 7 IS - 1 SP - 30 EP - 34 ER - TY - CHAP A1 - Schmailzl, Anton A1 - Hierl, Stefan ED - Ziemann, Olaf ED - Bogner, Werner ED - Mottok, Jürgen T1 - Online-process monitoring of laser transmission welding for polymers T2 - Applied Research Conference 2013, ARC 2013 ; 17th and 18th October 2013, Deggendorf Y1 - 2013 SP - 374 EP - 378 PB - Shaker CY - Aachen ER - TY - CHAP A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Prehm, Jens A1 - Loose, Tobias A1 - Hierl, Stefan T1 - Simulation of Quasi-Simultaneous Laser Transmission Welding of Plastics BT - Optimization of Material Parameters in Broad Temperature Range T2 - Procedia CIRP N2 - Thermo-mechanical simulation offers great opportunities to optimize welding processes of plastics. For realistic simulation, the temperature dependent mechanical properties need to be implemented from ambient temperature to temperatures above the flow temperature. Standard test methods are insufficient for characterization in the entire temperature range because close to the flow temperature the material is too soft for tensile tests and too stiff for rheometry. Therefore, an optimization strategy is developed, that determines unknown material parameters by testing in welding simulations. The unknown parameters are iteratively adjusted to minimize the mismatch between computed and measured set-paths. Thus, important process characteristics are calculated realistically, enabling the computer aided assessment of the weld quality. KW - plastics welding KW - simulation KW - material modelling KW - optimization KW - parameterization KW - Kunststoffschweißen KW - Thermomechanische Eigenschaft KW - Simulation Y1 - 2020 U6 - https://doi.org/10.1016/j.procir.2020.09.136 VL - 94 SP - 737 EP - 741 PB - Elsevier ER - TY - JOUR A1 - Schmailzl, Anton A1 - Käsbauer, Johannes A1 - Martan, Jiří A1 - Honnerová, Petra A1 - Schäfer, Felix A1 - Fichtl, Maximilian A1 - Lehrer, Tobias A1 - Prušáková, L. A1 - Tesař, Jiří A1 - Skála, J. A1 - Honner, Milan A1 - Hierl, Stefan T1 - Measurement of Core Temperature through Semi-Transparent Polyamide 6 using Scanner-Integrated Pyrometer in Laser Welding JF - International Journal of Heat and Mass Transfer N2 - Predicting the core temperature during welding is an ambitious aim in many research works. In this work, a 3D-scanner with integrated pyrometer is characterized and used to measure the temperature during quasi-simultaneous laser transmission welding of polyamide 6. However, due to welding in an overlap configuration, the heat radiation emitted from the joining zone of a laser transmission weld has to pass through the upper polymer, which is itself a semi-transparent emitter. Therefore, the spectral filtering of the heat radiation in the upper polymer is taken into account by calibrating the pyrometer for the measurement task. Thermal process simulations are performed to compare the temperature field with the measured temperature signal. The absorption coefficients of the polymers are measured, in order to get precise results from the computation. The temperature signals during welding are in good agreement with the computed mean temperature inside the detection spot, located in the joining area. This is also true for varying laser power, laser beam diameter and the carbon black content in the lower polymer. Both, the computed mean temperature and the temperature signal are representing the core temperature. In order to evaluate the spatial sensitivity of the measurement system, the emitted heat radiation from both polymers is calculated on basis of the computed temperature field. Hereby it is found, that more than 90 percent of the detected heat radiation comes from the joining area, which is a crucial information for contact-free temperature measurement tasks on semi-transparent polymers. KW - Semi-transparent polymer KW - Pyrometer KW - Laser transmission welding KW - Temperature KW - measurement Y1 - 2020 U6 - https://doi.org/10.1016/j.ijheatmasstransfer.2019.118814 VL - 146 IS - January PB - Elsevier ER - TY - CHAP A1 - Schmailzl, Anton A1 - Quandt, Benjamin A1 - Hierl, Stefan A1 - Schmidt, Michael T1 - Correlation between Joint Strength and Process Temperature in Quasi-Simultaneous Laser Transmission Welding of Polyamide 6 T2 - Proceedings of LiM2019 - Lasers in Manufacturing (23 June 2019, Munich) N2 - The joint strength is gaining importance in quasi -simultaneous laser transmission welds, especially in structural components. A correlation between the joint strength and a process characteristic is a basic requirement for selecting the best process parameter setting. In this work, the temperature is measured during welding polyamide 6 by using a scanner-integrated pyrometer with an InGaAs-detector. The filtering of the heat radiation in the upper joining partner is taken into account by calibrating the mea surement system. By this, the measured temperature signal represents the temperature in the joining zone. A correlation is found between the measured temperature and the resulting joint strength. Moreover, high joint strengths are also seen for welds with short welding times, as far as the temperature is sufficiently high. With this knowledge, a process window can be derived easily in order to produce welds with high strength and short welding times. Y1 - 2019 SP - 1 EP - 10 PB - Wissenschaftliche Gesellschaft Lasertechnik e.V. ER - TY - JOUR A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Weber, Ulrich A1 - Hierl, Stefan A1 - Jaus, Tobias A1 - Schwalme, Michael T1 - Simulationsgestützte Evaluierung von Strahloszillationsmustern beim quasi-simultanen Laser-Durchstrahlschweißen JF - JOINING PLASTICS - Fügen von Kunststoffen Y1 - 2019 VL - 13 IS - 2 SP - 102 EP - 109 PB - DVS-Verl., Verl. für Schweißen und Verwandte Verfahren CY - Düsseldorf ER - TY - GEN A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Loose, Tobias A1 - Hierl, Stefan T1 - Thermo-Mechanical Modeling of Quasi-Simultaneous Laser Transmission Welding using LS-DYNA with Focus on Accuracy of Heat Input Calculation T2 - Technology Day 2020 - Plastics on the test rig, Traboch, 04.03.2020 Y1 - 2020 ER - TY - GEN A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Loose, Tobias A1 - Hierl, Stefan T1 - Potentials of the EFG-Method for Modeling Quasi-Simultaneous Laser Transmission Welding Considering the Melt Flow T2 - Simulationsforum 2019 - Schweißen und Wärmebehandlung, Weimar Y1 - 2019 ER - TY - CHAP A1 - Schmailzl, Anton A1 - Steger, Sebastian A1 - Hierl, Stefan ED - bayern photonics e.V., ED - Bayerisches Laserzentrum GmbH, T1 - Herausforderungen bei der Integration einer pyrometrischen Temperaturmesstechnik in 3D-Laserscansysteme T2 - Photonikseminar Kalibrierung des 2D- und 3D-Arbeitsfeldes von Laser-Scan-Systemen, 31.Mai 2017 Y1 - 2017 SP - 48 EP - 56 CY - Nürnberg ER - TY - CHAP A1 - Schmailzl, Anton A1 - Hierl, Stefan ED - Schmidt, Michael ED - Roth, S. T1 - Scanner-integrierte Temperaturmesstechnik beim Laser-Durchstrahlschweißen T2 - Laser in der Elektronikproduktion & Feinwerktechnik - LEF 2017, Tagungsband des 20. Seminars LEF 2017, 07.-08. März 2017 Y1 - 2017 N1 - CD-ROM SP - 181 EP - 192 CY - Fürth ER - TY - CHAP A1 - Käsbauer, Johannes A1 - Schmailzl, Anton A1 - Hierl, Stefan T1 - Simulationsgestützte Prozessentwicklung beim Laser Durchstrahlschweißen von Thermoplasten ohne absorbierende Füllstoffe T2 - 36. CADFEM ANSYS Simulation Conference, 10.-12. Oktober 2018, Leipzig Y1 - 2018 SP - 1 EP - 9 ER - TY - JOUR A1 - Beimler, Josef A1 - Leißl, Caroline A1 - Ebner, Lena A1 - Elsner, Michael A1 - Mühlbauer, Gerhard A1 - Kohlert, Dieter A1 - Schubert, Martin J. W. A1 - Weiß, Andreas P. A1 - Sterner, Michael A1 - Raith, Thomas A1 - Afranseder, Martin A1 - Krapf, Tobias A1 - Mottok, Jürgen A1 - Siemers, Christian A1 - Großmann, Benjamin A1 - Höcherl, Johannes A1 - Schlegl, Thomas A1 - Schneider, Ralph A1 - Milaev, Johannes A1 - Rampelt, Christina A1 - Roduner, Christian A1 - Glowa, Christoph A1 - Bachl, Christoph A1 - Schliekmann, Claus A1 - Gnan, Alfons A1 - Grill, Martin A1 - Ruhland, Karl A1 - Piehler, Thomas A1 - Friers, Daniel A1 - Wels, Harald A1 - Pflug, Kenny A1 - Kucera, Markus A1 - Waas, Thomas A1 - Schlachetzki, Felix A1 - Boy, Sandra A1 - Pemmerl, Josef A1 - Leis, Alexander A1 - Welsch, Andreas F.X. A1 - Graf, Franz A1 - Zenger, Gerhard A1 - Volbert, Klaus A1 - Waas, Thomas A1 - Scherzinger, Stefanie A1 - Klettke, Meike A1 - Störl, Uta A1 - Heyl, C. A1 - Boldenko, A. A1 - Monkman, Gareth J. A1 - Kujat, Richard A1 - Briem, Ulrich A1 - Hierl, Stefan A1 - Talbot, Sebastian A1 - Schmailzl, Anton A1 - Ławrowski, Robert Damian A1 - Prommesberger, Christian A1 - Langer, Christoph A1 - Dams, Florian A1 - Schreiner, Rupert A1 - Valentino, Piergiorgio A1 - Romano, Marco A1 - Ehrlich, Ingo A1 - Furgiuele, Franco A1 - Gebbeken, Norbert A1 - Eisenried, Michael A1 - Jungbauer, Bastian A1 - Hutterer, Albert A1 - Bauhuber, Michael A1 - Mikrievskij, Andreas A1 - Argauer, Monika A1 - Hummel, Helmut A1 - Lechner, Alfred A1 - Liebetruth, Thomas A1 - Schumm, Michael A1 - Joseph, Saskia A1 - Reschke, Michael A1 - Soska, Alexander A1 - Schroll-Decker, Irmgard A1 - Putzer, Michael A1 - Rasmussen, John A1 - Dendorfer, Sebastian A1 - Weber, Tim A1 - Al-Munajjed, Amir Andreas A1 - Verkerke, Gijsbertus Jacob A1 - Renkawitz, Tobias A1 - Haug, Sonja A1 - Rudolph, Clarissa A1 - Zeitler, Annika A1 - Schaubeck, Simon A1 - Steffens, Oliver A1 - Rechenauer, Christian A1 - Schulz-Brize, Thekla A1 - Fleischmann, Florian A1 - Kusterle, Wolfgang A1 - Beer, Anne A1 - Wagner, Bernd A1 - Neidhart, Thomas ED - Baier, Wolfgang T1 - Forschungsbericht 2013 T3 - Forschungsberichte der OTH Regensburg - 2013 Y1 - 2014 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-7990 CY - Regensburg ER - TY - THES A1 - Schmailzl, Anton ED - Franke, Jörg ED - Hanenkamp, Nico ED - Hausotte, Tino ED - Merklein, Marion ED - Müller, Sebastian ED - Schmidt, Michael ED - Wartzack, Sandro T1 - Festigkeits- und zeitoptimierte Prozessführung beim quasi-simultanen Laser-Durchstrahlschweißen N2 - Mit Blick auf Leichtbauanwendungen ist der Bedarf an thermoplastischen Strukturbauteilen sowohl in der Automobil- als auch in der Luftfahrtindustrie in den letzten Jahren deutlich angestiegen. Das quasi-simultane Laser-Durchstrahlschweißen ist ein etabliertes Kunststoffschweißverfahren, welches jedoch zur Herstellung von tragenden und sicherheitsrelevanten Bauteilen bislang kaum in Betracht gezogen wird. In der vorliegenden Arbeit wird die Korrelation zwischen dem Prozessablauf und der Schweißnahtfestigkeit beim quasi-simultanen Laser-Durchstrahlschweißen von Polyamid 6 (Ultramid B3s) erstmalig untersucht. Zur Prozessanalyse wird ein 3D-Scanner mit integriertem Pyrometer realisiert und für die Messaufgabe kalibriert. Es wird gezeigt, dass die detektierte Wärmestrahlung dem Kern der Schweißnaht zuzuordnen ist. Die Kerntemperatur in der quasi-stationären Prozessphase steht in direkter Korrelation mit der Schweißnahtfestigkeit. Mit steigender Kerntemperatur bzw. Molekülbeweglichkeit erhöht sich die Wahrscheinlichkeit der Bildung von Molekül-Verschlaufungen in der Fügeebene. Zur Ermittlung der Kerntemperatur ist sowohl die in dieser Arbeit entwickelte Temperaturmesstechnik als auch die realisierte numerische Prozesssimulation nutzbar. Die Erkenntnisse in dieser Arbeit sind für eine festigkeits- und zeitoptimierten Prozessführung des quasi-simultanen Laser-Durchstrahlschweißens nutzbar. N2 - The demand on thermoplastic components for lightweight constructions is continuously rising in the automotive as well as in the aerospace industry. The quasi-simultaneous laser transmission welding is an established joining technique in industry, but so far, it is usually not used for high strength applications as well as for safety-relevant components. This is caused by the lack of process understanding in case of producing high strength joints. Especially the temperature in the joining zone is a crucial process characteristic. Up to now, it was not measured in the needed precision. The quasi-simultaneous laser transmission welding of polyamide 6, especially the correlation between process characteristics and the joint strength is analyzed in this work. Therefore, a 3D-scanner with integrated pyrometer was realized and calibrated for the measurement task. It is shown, that the detected heat radiation is mainly coming from the core of the weld seam. The core temperature in the quasi-stationary process state is in direct correlation with the joint strength. The core temperature represents the mobility of the macromolecules in the polymer. An increased mobility leads to a better diffusion, relaxation or retardation of the macromolecules across the joining interface. A process window is defined on basis of the core temperature. The process setting which leads to a high joint strength as well as to the shortest irradiation time is found on the upper corner of the process window. The temperature can be measured with the needed precision by using the herein shown 3D-scanner with integrated pyrometer as well as by using the developed numerical process model. In conclusion, these tools for process diagnostics and the results of this work are useful for the production of welds with high joint strength and short welding times. KW - Laserschweißen KW - Kunststoffe KW - Prozessüberwachung KW - Laserscanner KW - Ingenieurwissenschaften KW - Maschinenbau KW - Produktionstechnik Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:29-opus4-207070 PB - FAU University Press CY - Erlangen ER -