TY - JOUR A1 - Keim, Vincent A1 - Cerrone, Albert R. A1 - Nonn, Aida T1 - Using local damage models to predict fracture in additively manufactured specimens JF - International Journal of Fracture N2 - This paper explores the efficacy of employing local damage models, normally applied to ductile material systems manufactured by subtractive techniques, to additively manufactured laboratory specimens. While these specimens were ductile and metallic, their additive character (i.e. porosity and surface roughness) could have had potential to activate multiple life-limiting failure paths, thus obfuscating failure prediction. Herein, two damage models are considered and compared: the micromechanical Gurson–Tvergaard–Needleman model and a Crack Band model of the strain-based, phenomenological genre. Simulations used to calibrate elastic and plastic material properties and predict damage in a novel, non-standard specimen were quasi-static, explicit. Both damage models proved capable in resolving the experimentally-observed failure path and associated loading conditions. The analyses described herein were made as part of the Third Sandia Fracture Challenge. Y1 - 2019 U6 - https://doi.org/10.1007/s10704-019-00371-z VL - 218 IS - 1 SP - 135 EP - 147 PB - Springer Nature ER - TY - JOUR A1 - Wiesent, Lisa A1 - Schultheiß, Ulrich A1 - Lulla, Philipp A1 - Nonn, Aida A1 - Noster, Ulf T1 - Mechanical properties of small structures built by selective laser melting 316 L stainless steel – a phenomenological approach to improve component design JF - Materials Science & Engineering Technology JF - Materialwissenschaft und Werkstofftechnik N2 - Experimental investigations are conducted to quantify the influence of specimen thickness and orientation on the mechanical properties of selective laser melted stainless steel 316 L. The results indicate that the mechanical strength and ductility increase with increasing specimen thickness until a saturation value is reached from a specimen thickness of about 2 mm. Specimen orientation dependency is pronounced for thin specimens (<1.5 mm), whereas only small deviations in strength are observed for thicker specimens with orientations of 30°, 45° and 90° to build direction. The mechanical properties of the specimen orientation of 0° to build direction shows great deviation to the other orientations and the smallest overall strength. A reliable design of selective laser melted components should account for specimen thickness and orientation, e. g. by a correction factor. Furthermore, it is recommended to avoid loads vertical (90°) and parallel (0°) to build direction to guarantee higher ductility and strength. T2 - Mechanische Eigenschaften von kleinen Strukturen aus selektiv lasergeschmolzenem 316 L Edelstahl – ein phänomenologischer Ansatz zur Verbesserung des Bauteildesigns Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-14718 N1 - Corresponding author: Lisa Wiesent VL - 51 IS - 12 SP - 1615 EP - 1629 PB - Wiley ER - TY - JOUR A1 - Boyce, Brad L. A1 - Kramer, Sharlotte L. B. A1 - Bosiljevac, T. R. A1 - Corona, Edmundo A1 - Moore, J. A. A1 - Elkhodary, Khalil A1 - Simha, C. Hari Manoj A1 - Williams, Bruce W. A1 - Cerrone, Albert R. A1 - Nonn, Aida A1 - Hochhalter, Jacob D. A1 - Bomarito, Geoffrey F. A1 - Warner, James E. A1 - Carter, Bruce J. A1 - Warner, Derek H. A1 - Ingraffea, Anthony R. A1 - Zhang, T. A1 - Fang, X. A1 - Lua, Jim A1 - Chiaruttini, Vincent A1 - Maziere, Matthieu A1 - Feld-Payet, Sylvia A1 - Yastrebov, Vladislav A. A1 - Besson, Jacques A1 - Chaboche, Jean Louis A1 - Lian, J. A1 - Di, Y. A1 - Wu, Bei A1 - Novokshanov, Denis A1 - Vajragupta, Napat A1 - Kucharczyk, Pawel A1 - Brinnel, Viktoria A1 - Doebereiner, Benedikt A1 - Muenstermann, Sebastian A1 - Neilsen, Michael K. A1 - Dion, Kristin A1 - Karlson, Kyle N. A1 - Foulk, James Wesley A1 - Brown, Arthur A. A1 - Veilleux, Michael G. A1 - Bignell, John L. A1 - Sanborn, Scott E. A1 - Jones, Chris A. A1 - Mattie, Patrick D. A1 - Pack, Keunhwan A1 - Wierzbicki, Tomasz A1 - Chi, Sheng-Wei A1 - Lin, S.-P. A1 - Mahdavi, Ashkan A1 - Predan, Jozef A1 - Zadravec, Janko A1 - Gross, Andrew J. A1 - Ravi-Chandar, KRISHNASWAMY A1 - Xue, Liang T1 - The second Sandia Fracture Challenge: predictions of ductile failure under quasi-static and moderate-rate dynamic loading JF - International journal of fracture N2 - Ductile failure of structural metals is relevant to a wide range of engineering scenarios. Computational methods are employed to anticipate the critical conditions of failure, yet they sometimes provide inaccurate and misleading predictions. Challenge scenarios, such as the one presented in the current work, provide an opportunity to assess the blind, quantitative predictive ability of simulation methods against a previously unseen failure problem. Rather than evaluate the predictions of a single simulation approach, the Sandia Fracture Challenge relies on numerous volunteer teams with expertise in computational mechanics to apply a broad range of computational methods, numerical algorithms, and constitutive models to the challenge. This exercise is intended to evaluate the state of health of technologies available for failure prediction. In the first Sandia Fracture Challenge, a wide range of issues were raised in ductile failure modeling, including a lack of consistency in failure models, the importance of shear calibration data, and difficulties in quantifying the uncertainty of prediction [see Boyce et al. (Int J Fract 186:5-68, 2014) for details of these observations]. This second Sandia Fracture Challenge investigated the ductile rupture of a Ti-6Al-4V sheet under both quasi-static and modest-rate dynamic loading (failure in 0.1 s). Like the previous challenge, the sheet had an unusual arrangement of notches and holes that added geometric complexity and fostered a competition between tensile- and shear-dominated failure modes. The teams were asked to predict the fracture path and quantitative far-field failure metrics such as the peak force and displacement to cause crack initiation. Fourteen teams contributed blind predictions, and the experimental outcomes were quantified in three independent test labs. Additional shortcomings were revealed in this second challenge such as inconsistency in the application of appropriate boundary conditions, need for a thermomechanical treatment of the heat generation in the dynamic loading condition, and further difficulties in model calibration based on limited real-world engineering data. As with the prior challenge, this work not only documents the 'state-of-the-art' in computational failure prediction of ductile tearing scenarios, but also provides a detailed dataset for non-blind assessment of alternative methods. KW - Alloy KW - BEHAVIOR KW - CRACK-PROPAGATION KW - DAMAGE KW - Deformation KW - Fracture KW - HIGH-STRAIN-RATE KW - KERNEL PARTICLE METHODS KW - Metal KW - MODEL KW - Modeling KW - Plasticity KW - POLYCRYSTALLINE AL 6061-T6 KW - PREDICTION KW - ROOM-TEMPERATURE KW - Rupture KW - simulation KW - STRENGTH STEEL SHEETS KW - Tearing Y1 - 2016 U6 - https://doi.org/10.1007/s10704-016-0089-7 IS - 198, 1-2 SP - 5 EP - 100 PB - Springer ER - TY - JOUR A1 - Nonn, Aida A1 - Kiss, Bálint A1 - Pezeshkian, Weria A1 - Tancogne-Dejean, Thomas A1 - Cerrone, Albert A1 - Kellermayer, Miklos A1 - Bai, Yuanli A1 - Li, Wei A1 - Wierzbicki, Tomasz T1 - Inferring mechanical properties of the SARS-CoV-2 virus particle with nano-indentation tests and numerical simulations JF - Journal of the mechanical behavior of biomedical materials N2 - The pandemic caused by the SARS-CoV-2 virus has claimed more than 6.5 million lives worldwide. This global challenge has led to accelerated development of highly effective vaccines tied to their ability to elicit a sustained immune response. While numerous studies have focused primarily on the spike (S) protein, less is known about the interior of the virus. Here we propose a methodology that combines several experimental and simulation techniques to elucidate the internal structure and mechanical properties of the SARS-CoV-2 virus. The mechanical response of the virus was analyzed by nanoindentation tests using a novel flat indenter and evaluated in comparison to a conventional sharp tip indentation. The elastic properties of the viral membrane were estimated by analytical solutions, molecular dynamics (MD) simulations on a membrane patch and by a 3D Finite Element (FE)-beam model of the virion's spike protein and membrane molecular structure. The FE-based inverse engineering approach provided a reasonable reproduction of the mechanical response of the virus from the sharp tip indentation and was successfully verified against the flat tip indentation results. The elastic modulus of the viral membrane was estimated in the range of 7-20 MPa. MD simulations showed that the presence of proteins significantly reduces the fracture strength of the membrane patch. However, FE simulations revealed an overall high fracture strength of the virus, with a mechanical behavior similar to the highly ductile behavior of engineering metallic materials. The failure mechanics of the membrane during sharp tip indentation includes progressive damage combined with localized collapse of the membrane due to severe bending. Furthermore, the results support the hypothesis of a close association of the long membrane proteins (M) with membrane-bound hexagonally packed ribonucleoproteins (RNPs). Beyond improved understanding of coronavirus structure, the present findings offer a knowledge base for the development of novel prevention and treatment methods that are independent of the immune system. Y1 - 2023 U6 - https://doi.org/10.1016/j.jmbbm.2023.106153 SN - 1751-6161 VL - 148 PB - Elsevier ER - TY - JOUR A1 - Wiesent, Lisa A1 - Stocker, Felix A1 - Nonn, Aida T1 - Investigating the influence of geometric parameters on the deformation of laser powder bed fused stents using low-fidelity thermo-mechanical analysis JF - Materialia N2 - Maintaining dimensional accuracy is a major challenge of laser powder bed fusion (L-PBF) preventing its application for more complex and filigree L-PBF structures in industrial practice. Previous studies have shown that residual stresses and distortion of benchmark L-PBF components may be predicted by sequential thermo-mechanical analyses. However, the reliability of these analyses for more complex structures must be critically questioned, as comprehensive validation and sensitivity analyses are scarce. In this paper, we present a calibrated and validated low-fidelity sequential thermo-mechanical finite element analysis (FEA) of a tubular L-PBF lattice structure, i.e., an aortic stent, where pronounced local deformation is expected. As a first step, the finite element model was extensively calibrated using experimental data to ensure reproducibility of the simulation results. Thereupon, geometric features critical to the distortion of L-PBF lattice structures and measures to compensate for the distortion, such as inversion of the distorted L-PBF structure, were investigated. It was found that the distortion of the L-PBF lattice structures can be reduced, but not completely prevented, by increasing the strut angles, increasing the strut thickness, and decreasing the transition radius in the area of merging struts. FEA-based inversion of the numerically predicted deformed structure minimized distortion, resulting in the L-PBF aortic stent approximating the intended CAD geometry even with a small strut thickness. This work shows that low-fidelity sequential thermo-mechanical FEA can be used not only for the analysis and deformation compensation of reference structures, but also for the analysis of more complex filigree structures with pronounced local deformation. Y1 - 2023 U6 - https://doi.org/10.1016/j.mtla.2023.101774 VL - 28 PB - Elsevier ER -