TY - CHAP A1 - Galka, Stefan A1 - Meißner, Sebastian T1 - Simulation-Based Digital Twins for Internal Transport Systems T2 - Procedia Computer Science N2 - The increasing complexity of internal transport systems in industrial applications poses significant challenges for operational decision-making. This paper presents a simulation-based Digital Twin framework developed within the research project TwinTraSys to support the control of such systems. The framework is specifically tailored to the constraints of real-world IT infrastructures, requiring minimal transaction data, while enabling predictive analysis and dynamic scenario evaluation. It consists of a modular architecture divided into four core components: data provision, data preparation, simulation, and decision support. A dedicated simulation framework enables the automated generation of structural models and the integration of real-world operational control systems. The proposed approach has been validated in industrial settings and has demonstrated its ability to support resource planning and transport resource allocation through simulation-based experimentation and multi-criteria evaluation. This paper contributes to the practical advancement of Digital Twin applications in intralogistics by bridging the gap between theoretical models and real-world constraints. KW - Digital Twin KW - Intralogistics KW - Logistics KW - Operational Control KW - Simulation KW - Simulation-based Decision Support Y1 - 2025 U6 - https://doi.org/10.1016/j.procs.2025.12.016 N1 - Corresponding author der OTH Regensburg: Stefan Galka VL - 274 SP - 161 EP - 170 PB - Elsevier ER - TY - CHAP A1 - Galka, Stefan A1 - Meißner, Sebastian A1 - Obermeir, Theresia ED - Fottner, Johannes T1 - Digitale Zwillinge für die Steuerung innerbetrieblicher Transportsysteme T2 - 32. Deutscher Materialfluss-Kongress 2025, Garching bei München, 20.-21.3.2025 N2 - Im Rahmen des Forschungsprojektes "Digitale(r) Zwillinge zur dynamischen Simulation für die Planung und Steuerung innerbetrieblicher Transportsysteme im Rahmen der digitalen Fabrik" (TwInTraSys) wurde ein simulationsbasierter Digitaler Zwilling zur vorausschauenden Entscheidungsunterstützung im operativen Betrieb von innerbetrieblichen Transportsystemen entwickelt. Das Konzept wurde demonstratorisch umgesetzt und bei verschiedenen Anwendungsunternehmen getestet und validiert. Im Folgenden werden die Einsatzmöglichkeiten im Zentrallager der Firma HiPP am Beispiel einer Ressourceneinsatzplanung dargestellt. KW - Innerbetrieblicher Transport KW - Simulation KW - Digitale Zwillinge Y1 - 2025 PB - VDI-Verlag ER - TY - CHAP A1 - Galka, Stefan A1 - Schuhegger, Lukas ED - Feng, B. ED - Pedrielli, G. ED - Peng, Y. ED - Shashaani, S. ED - Song, E. ED - Corlu, C.G. ED - Lee, L.H. ED - Chew, E.P. ED - Roeder, T. ED - Lendermann, P. T1 - Integration of Discrete-event Simulation in the Planning of a Hydrogen Electrolyzer Production Facility T2 - Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore N2 - In the context of production and factory planning, the expansion of the factory must already be taken into account during initial planning. This results in an increase in planning complexity, as the involved planners have to know the expansion stages of the factory in the different time periods and have to evaluate concept modifications across all time periods. This paper presents an idea for a planning tool, which takes expansion stages into consideration. The data model contains all relevant information to generate a simulation model of the factory in an almost automated way. The aim is to enable factory planners to quickly investigate concept changes with the help of simulation, for example, to identify bottlenecks. KW - Simulation KW - Production KW - Digital Twin Y1 - 2022 UR - https://informs-sim.org/wsc22papers/pos114.pdf PB - IEEE CY - Singapore ER - TY - CHAP A1 - Haimerl, Simon A1 - Tschernitz, Christoph A1 - Schiller, Tobias A1 - Weig, Christoph A1 - Briem, Ulrich A1 - Galka, Stefan T1 - Development of a Simulation Framework for Urban Ropeway Systems and Analysis of the Planned Ropeway Network in Regensburg, Germany T2 - Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore N2 - To evaluate the performance of a ropeway in an urban environment, simulations of the dynamic passenger transport characteristics are required. Therefore, a modular simulation model for urban ropeway networks was developed, which can be flexibly adapted to any city and passenger volume. This simulation model was used to analyze the ropeway network concept of the German city Regensburg and to determine the expected operating conditions. The passenger volume, different types of persons, their occurrence probability and their destination distribution is depending on the location and daytime and can be defined for each individual station. In an initial analysis, the number of passengers currently occurring in bus traffic were projected onto the ropeway network. To enable climate-friendly and efficient operation, different strategies were developed to significantly reduce the number of gondolas. The best fitting strategies resulted in significant cost savings while passenger comfort, as represented by queue time, remained unchanged. KW - Simulation KW - urban mobility KW - ropeway Y1 - 2022 SN - 978-1-6654-7661-4 U6 - https://doi.org/10.1109/WSC57314.2022.10015510 SP - 1413 EP - 1424 PB - IEEE ER - TY - CHAP A1 - Schmid, Florian A1 - Wild, Tobias A1 - Schneidewind, Jan A1 - Vogl, Tobias A1 - Schuhegger, Lukas A1 - Galka, Stefan T1 - Simulation Based Approach for Reconfiguration and Ramp up Scenario Analysis in Factory Planning T2 - Proceedings of the 2022 Winter Simulation Conference (WSG), 11-14 Dec. 2022, Singapore N2 - Structural changes in production entail a potential economic risk for manufacturing companies. It is necessary to identify a suitable strategy for the reconfiguration process and to continue to meet the demand during the change in the factory structure and ramp-up phase. A simulation offers the possibility to analyze different ramp-up scenarios for the factory structure and to select a suitable concept for the reconfiguration process. A discrete event simulation approach is presented that can be used to evaluate variants of structural changes and serves as a basis for deciding on a reconfiguration strategy. This approach is demonstrated using a specific production step of a plant producing hydrogen electrolyzers, the results and generalized conclusions are discussed. KW - Simulation KW - Production KW - Ramp up Y1 - 2022 SN - 978-1-6654-7661-4 U6 - https://doi.org/10.1109/WSC57314.2022.10015310 SP - 2842 EP - 2852 PB - IEEE ER - TY - CHAP A1 - Galka, Stefan T1 - Untersuchung von Auftragsfreigabestrategien für mehrzonige Kommissioniersysteme im Online-Lebensmittelhandel T2 - ASIM SST 2022 Proceedings Langbeiträge, 26. ASIM Symposium Simulationstechnik: 25.07.-27.07.2022, TU Wien N2 - This paper briefly presents the challenges for order control and release of multi-zone order picking systems. On the one hand, the order control must ensure that all orders are processed on time, and on the other hand, the space requirements (buffer) and the utilisation of the zones must be considered. Within the framework of a case study, different strategies for order release were developed. The paper shortly describes the ideas of the strategies and presents results of a case-based simulative evaluation of the strategies. The findings of the simulation study are the basis for the development of a digital twin for the operational control of multi-zone picking systems. KW - Simulation KW - Kommissionierung KW - Simulation KW - Logistik KW - Planung Y1 - 2022 SN - 978-3-901608-97-1 U6 - https://doi.org/10.11128/arep.20.a2021 VL - 2022 SP - 23 EP - 30 PB - ARGESIM Verlag CY - Wien ER - TY - JOUR A1 - Galka, Stefan A1 - Follath, Alexander A1 - Bross, Florian ED - Bauer, Wilhelm ED - Volk, Wolfram ED - Zäh, Michael T1 - Vorgehensmodell zur Erstellung Digitaler Zwillinge für Produktion und Logistik JF - Zeitschrift für wirtschaftlichen Fabrikbetrieb N2 - Der Digitale Zwilling (DZ) ist ein wichtiger Bestandteil der Industrie 4.0 und ermöglicht Anwendungen wie Predictive Maintenance, virtuelles Prototyping oder die Steuerung von Produktions- und Logistikprozessen. Herausforderungen bei der Entwicklung des Digitalen Zwillings entstehen durch fehlende Struktur und Standards. Mit diesem Beitrag soll ein Vorgehensmodell für die Erstellung eines Digitalen Zwillings im Bereich der Produktion und Logistik aufgezeigt werden. Das Vorgehensmodell hilft bei der Einordnung, für welche Anwendungsfälle ein Digitaler Zwilling entwickelt werden kann, welche Schritte bei einer Umsetzung erfolgen müssen, und gibt einen Überblick über die Voraussetzungen und Komplexität bei der Entwicklung. Das zentrale Element bildet dabei die zielgerichtete Aufbereitung und Analyse der zugrunde liegenden Daten mittels des in der Industrie etablierten Vorgehensmodell CRISP-DM. KW - Digitale Zwillinge KW - Simulation KW - Logistik KW - Produktion Y1 - 2022 U6 - https://doi.org/10.1515/zwf-2022-1127 VL - 117 IS - 11 SP - 691 EP - 696 PB - De Gruyter CY - Berlin ER -