TY - JOUR A1 - Grad, Marius A1 - Honig, Lars-Hauke A1 - Diemar, Andreas A1 - Flock, Dominik A1 - Spieß, Lothar T1 - Complex material analysis of a TiC coating produced by hot pressing with optical light microscopy, EDS, XRD, GDOES and EBSD JF - Surface & Coatings Technology N2 - The present study investigates the interface between carbon steel and titanium samples annealed at different temperatures (𝜗1 = 800 ◦C and 𝜗2 = 1050 ◦C). In both cases, an observable layer forms at the interface, with its thickness increasing from t𝜗1= 2.75 ± 0.15 μm at 800 ◦C to t𝜗2= 8.86 ± 0.29 μm at 1050 ◦C. The layer’s composition and thickness evolve with temperature. Analysis reveals approximately 40 at.-% carbon concentration in the exterior region, indicating likely titanium carbide creation. X-ray diffraction identifies titanium carbide peaks, while microscopy and elemental mapping confirm compositional gradients at the interface. Electron Backscatter Diffraction (EBSD) shows a gradient in grain size near the TiC surface, reflecting TiC nucleation rates. XRD data detect both titanium carbide and titanium phases, with TiC becoming more prominent at 1050 ◦C. Rietveld analysis further confirms TiC formation. Notably, distinct diffraction patterns on the contact and rear sides suggest a Ti(C, O, N) presence. Depth profiles exhibit varying surface and depth carbon concentrations, attributed to temperature effects. The study successfully demonstrates TiC coating fabrication through hot pressing, wherein Ti(C, O, N) coatings arise from titanium’s affinity for reacting with oxygen and nitrogen. This research contributes to the understanding of phase transformations and interfacial properties in titanium-carbon steel systems. Y1 - 2024 U6 - https://doi.org/10.1016/j.surfcoat.2023.130265 VL - 476 PB - Elsevier ER - TY - PAT A1 - Olbrich, Florian A1 - Pongratz, Christian A1 - Bierl, Rudolf A1 - Ehrlich, Ingo T1 - Method and System for Evaluating a Structural Integrity of an Aerial Vehicle Y1 - 2024 ER - TY - JOUR A1 - Pongratz, Christian A1 - Tix, Janek A1 - Wolfrum, Johannes A1 - Gerke, Steffen A1 - Ehrlich, Ingo A1 - Brünig, Michael T1 - Test Setup for Investigating the Impact Behavior of Biaxially Prestressed Composite Laminates JF - Experimental Techniques N2 - Instrumented impact testing and compression-after-impact testing are important to adequately qualify material behavior and safely design composite structures. However, the stresses to which fiber-reinforced plastic components are typically subjected in practice are not considered in the impact test methods recommended in guidelines or standards. In this paper, a test setup for investigating the impact behavior of composite specimens under plane uniaxial and biaxial preloading is presented. For this purpose, a special test setup consisting of a biaxial testing machine and a specially designed drop-weight tower was developed. The design decisions were derived from existing guidelines and standards with the aim of inducing barely visible impact damage in laminated carbon fiber-reinforced plastic specimens. Several measurement systems have been integrated into the setup to allow comprehensive observation of the impact event and specimen behavior. A feasibility test was performed with biaxially prestressed carbon fiber-reinforced plastic specimens in comparison with unstressed reference tests. The compressive-tensile prestressing resulted in lower maximum contact forces, higher maximum deflections, higher residual deflections and a different damage pattern, which was investigated by light microscopic analysis. Finally, the functionality of the experimental setup is discussed, and the results seem to indicate that the test setup and parameters were properly chosen to investigate the effect of prestresses on the impacts behavior of composite structures, in particular for barely visible subsequent damages. KW - Mechanical Engineering KW - Mechanics of Materials KW - Faserverbundwerkstoff KW - Schlagprüfung Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-70355 SN - 0732-8818 N1 - Corresponding authors: Christian Pongratz und Ingo Ehrlich PB - Springer Nature ER - TY - JOUR A1 - Tauwald, Sandra Melina A1 - Erzinger, Florian A1 - Quadrio, Maurizio A1 - Rütten, Markus A1 - Stemmer, Christian A1 - Krenkel, Lars T1 - Tomo-PIV in a patient-specific model of human nasal cavities: a methodological approach JF - Measurement Science and Technology N2 - The human nose serves as the primary gateway for air entering the respiratory system and plays a vital role in breathing. Nasal breathing difficulties are a significant health concern, leading to substantial healthcare costs for patients. Understanding nasal airflow dynamics is crucial for comprehending respiratory mechanisms. This article presents a detailed study using tomo-Particle Image Velocimetry (PIV) to investigate nasal airflow dynamics while addressing its accuracy. Embedded in the OpenNose project, the work described aims to provide a validation basis for different numerical approaches to upper airway flow. The study includes the manufacturing of a transparent silicone model based on a clinical CT scan, refractive index matching to minimize optical distortions, and precise flow rate adjustments based on physiological breathing cycles. This method allows for spatial high-resolution investigations in different regions of interest within the nasopharynx during various phases of the breathing cycle. The results demonstrate the accuracy of the investigations, enabling detailed analysis of flow structures and gradients. This spatial high-resolution tomo-PIV approach provides valuable insights into the complex flow phenomena occurring during the physiological breathing cycle in the nasopharynx. The study's findings contribute to advancements in non-free-of-sight experimental flow investigation of complex cavities under nearly realistic conditions. Furthermore, reliable and accurate experimental data is crucial for properly validating numerical approaches that compute this patient-specific flow for clinical purposes. Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-70393 N1 - Corresponding author: Sandra Melina Tauwald VL - 35 IS - 5 PB - IOP Publishing ER - TY - JOUR A1 - Salama, Amgad A1 - Kou, Jisheng A1 - Dawoud, Belal A1 - Simonson, Carey T1 - A modeling approach for capillary-driven flow of a wetting fluid in a rectangular open microchannel of arbitrary axisymmetric width profile BT - Application to heat pipes JF - International Journal of Thermal Sciences N2 - Microchips are intensively used in almost all nowadays electronic devices. With the continuous advancement of our technologies, they get smaller in size than ever before. They generate high-intensity heat loads that need to be transported effectively such that they may function properly. Heat pipes have proven to be very effective in transporting relatively large heat loads from miniature components. They are of seamless structure that involves a working fluid capable of evaporation and condensation at the working temperature of the electronic chips. The working fluid is derived to move from the condenser to the evaporator via multiple microgrooves using capillary forces. It is important that the condensate reaches the evaporator at a proper rate such that no dry-out or flooding occur. In this work, we are particularly interested in the case of capillary-driven flows in rectangular microchannels. A generalized model is developed that works for axe-symmetric rectangular channels of arbitrary, moderately varying width profiles. It also accounts for any contrast of viscosity between the liquid and the vapor under isothermal conditions. The model shows to reduce to the special case of imbibition in straight and uniform microchannels, for which comparisons with experimental and modeling works show an excellent match. Cases representing linearly and quadratically varying converging/diverging width profiles have been explored. It is found that the viscosity ratio has a significant influence on the rate at which the meniscus advances. The model also negates the common practice found in the literature of using the formula developed for imbibition rates in capillary tubes for rectangular microchannels by replacing the diameter of the tube with the hydraulic diameter. It is also found that the channel profile has an influential effect on the imbibition rates. For tapered microchannels, the capillary force increases along the channel length while it decreases for diverging ones. It is interestingly demonstrated that, for quadratically tapered microchannel, the speed of the meniscus increases towards the end of the microchannel compared with linearly varying microchannels. On the other hand, for diverging microchannels, the speed of the meniscus decreases due to the increase in the cross-sectional area. Computational fluid dynamics (CFD) analysis has been conducted to provide a framework for confirmation and verification for which very good match has been established, which builds confidence in the modeling approach. KW - Microfluidics KW - Miniature devices KW - Capillary-driven flows KW - Microchannels KW - Heat pipes Y1 - 2024 U6 - https://doi.org/10.1016/j.ijthermalsci.2023.108622 SN - 1290-0729 VL - 195 PB - Elsevier ER - TY - CHAP A1 - Schaeffer, Leon A1 - Herrmann, David A1 - Böhm, Valter T1 - Preliminary considerations on the form-finding of a tensegrity joint to be used in dynamic orthoses T2 - 8th International Conference on Biomedical Engineering and Applications (ICBEA 2024), Tokio, 18-21. March 2024 Y1 - 2024 PB - ACM ET - accepted paper ER - TY - JOUR A1 - Lehrer, Tobias A1 - Kaps, Arne A1 - Lepenies, Ingolf A1 - Raponi, Elena A1 - Wagner, Marcus A1 - Duddeck, Fabian T1 - Complementing Drawability Assessment of Deep-Drawn Components with Surrogate-Based Global Sensitivity Analysis JF - ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering N2 - In the early-stage development of sheet metal parts, key design properties of new structures must be specified. As these decisions are made under significant uncertainty regarding drawing configuration changes, they sometimes result in the development of new parts that, at a later design stage, will not be drawable. As a result, there is a need to increase the certainty of experience-driven drawing configuration decisions. Complementing this process with a global sensitivity analysis can provide insight into the impact of various changes in drawing configurations on drawability, unveiling cost-effective strategies to ensure the drawability of new parts. However, when quantitative global sensitivity approaches, such as Sobol's method, are utilized, the computational requirements for obtaining Sobol indices can become prohibitive even for small application problems. To circumvent computational limitations, we evaluate the applicability of different surrogate models engaged in computing global design variable sensitivities for the drawability assessment of a deep-drawn component. Here, we show in an exemplary application problem, that both a standard kriging model and an ensemble model can provide commendable results at a fraction of the computational cost. Moreover, we compare our surrogate models to existing approaches in the field. Furthermore, we show that the error introduced by the surrogate models is of the same order of magnitude as that from the choice of drawability measure. In consequence, our surrogate models can improve the cost-effective development of a component in the early design phase. KW - sheet metal forming KW - deep drawing KW - global sensitivity analysis KW - variance-based sensitivity analysis KW - metamodeling Y1 - 2024 U6 - https://doi.org/10.1115/1.4065143 SN - 2332-9025 SP - 1 EP - 10 PB - ASME ER - TY - JOUR A1 - Franke, Markus A1 - Wagner, Marcus T1 - Transient surrogate modeling of modally reduced structures with discontinuous loads and damping JF - Archive of Applied Mechanics N2 - In this work, a surrogate model for structural, transient and discontinuously excited finite element method simulations is developed. This allows to reduce the computational effort of repeated calculations of identical models under different load cases. The architecture of the surrogate combines fully connected neural network layers with long short-term memory layers. For the reproduction of different damping ratios, a categorical variable is added to the continuous input data. Based on a recursive flow of the predicted data back to the input layer, long-term dependencies do not vanish due to short-input sequences. The system dimension is reduced by applying the model-order reduction technique for modal decomposition. The high accuracy of the surrogate and the reduction of computational costs are shown on an academic example of a cantilever beam and a real-world example of a robot. The advantages of our approach are illustrated in comparison with state-of-the-art surrogates for transient finite element analysis. By using the surrogate proposed in this study, oscillations due to discontinuous excitation of mechanical structures can be reproduced. For this purpose, only short-input sequences are necessary since the excitation of the oscillations does not have to be part of the input sequence during the whole duration of the oscillations. Due to the categorical variable for the damping ratio, the surrogate can account for the influence of different damping in parameter studies. KW - Discontinuous loads KW - Modal decomposition KW - Surrogate modeling KW - Long short-term memory KW - Finite element method Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-72834 N1 - Corresponding author der OTH Regensburg: Markus Franke VL - 94 IS - 5 PB - Springer Nature ER - TY - JOUR A1 - Broll, Alexander A1 - Goldhacker, Markus A1 - Hahnel, Sebastian A1 - Rosentritt, Martin T1 - Generative deep learning approaches for the design of dental restorations: A narrative review JF - Journal of Dentistry N2 - Objectives: This study aims to explore and discuss recent advancements in tooth reconstruction utilizing deep learning (DL) techniques. A review on new DL methodologies in partial and full tooth reconstruction is conducted. Data/Sources: PubMed, Google Scholar, and IEEE Xplore databases were searched for articles from 2003 to 2023. Study selection: The review includes 9 articles published from 2018 to 2023. The selected articles showcase novel DL approaches for tooth reconstruction, while those concentrating solely on the application or review of DL methods are excluded. The review shows that data is acquired via intraoral scans or laboratory scans of dental plaster models. Common data representations are depth maps, point clouds, and voxelized point clouds. Reconstructions focus on single teeth, using data from adjacent teeth or the entire jaw. Some articles include antagonist teeth data and features like occlusal grooves and gap distance. Primary network architectures include Generative Adversarial Networks (GANs) and Transformers. Compared to conventional digital methods, DL-based tooth reconstruction reports error rates approximately two times lower. Conclusions: Generative DL models analyze dental datasets to reconstruct missing teeth by extracting insights into patterns and structures. Through specialized application, these models reconstruct morphologically and functionally sound dental structures, leveraging information from the existing teeth. The reported advancements facilitate the feasibility of DL-based dental crown reconstruction. Beyond GANs and Transformers with point clouds or voxels, recent studies indicate promising outcomes with diffusion-based architectures and innovative data representations like wavelets for 3D shape completion and inference problems. Clinical significance: Generative network architectures employed in the analysis and reconstruction of dental structures demonstrate notable proficiency. The enhanced accuracy and efficiency of DL-based frameworks hold the potential to enhance clinical outcomes and increase patient satisfaction. The reduced reconstruction times and diminished requirement for manual intervention may lead to cost savings and improved accessibility of dental services. KW - Tooth reconstruction KW - Dental prosthesis design KW - Deep Learning KW - Digital dentistry Y1 - 2024 U6 - https://doi.org/10.1016/j.jdent.2024.104988 SN - 0300-5712 VL - 145 PB - Elsevier ER - TY - INPR A1 - Siegl, Marco A1 - Jungbauer, Bastian A1 - Gebhardt, Jakob A1 - Judenmann, Anna A1 - Ehrlich, Ingo T1 - Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation T2 - International Journal of Advanced Manufacturing Technology N2 - The present paper takes a novel approach to production of fibre-reinforced thermoplastic tubes. The method begins with the raw materials, reinforcing fibre and thermoplastic granulate which are processed to tapes through a newly developed direct impregnation process. It is followed by consolidation of fibre-reinforced thermoplastic tubes using infrared (IR) emitters in the filament winding process. This process employs various angles and utilizes a rotatable consolidation axis. The winding process operates at a constant speed, addressing the challenge of bending the fibre-reinforced tapes in the angle reversal areas near the tube ends. Experiments have confirmed that the process can run at speeds reaching approximately 470 mm/min. The design of the impregnation line takes into account the properties of the thermoplastic and the roving, allowing for a speed of up to 1 m/s. KW - Thermoplastic Composite Tubes KW - Filament-Winding KW - Tape Production KW - Thermoplastic Impregnation KW - In-Situ Roving Impregnation KW - Infrared Consolidation Y1 - 2024 U6 - https://doi.org/10.21203/rs.3.rs-4085105/v1 ER -