TY - JOUR A1 - Nalla, Ravi K. A1 - Altenberger, Igor A1 - Noster, Ulf A1 - Liu, G.Y. A1 - Scholtes, Berthold A1 - Ritchie, Robert O. T1 - On the influence of mechanical surface treatments—deep rolling and laser shock peening—on the fatigue behavior of Ti–6Al–4V at ambient and elevated temperatures JF - Materials Science and Engineering: A N2 - It is well known that mechanical surface treatments, such as deep rolling, shot peening and laser shock peening, can significantly improve the fatigue behavior of highly-stressed metallic components. Deep rolling (DR) is particularly attractive since it is possible to generate, near the surface, deep compressive residual stresses and work hardened layers while retaining a relatively smooth surface finish. In the present investigation, the effect of DR on the low-cycle fatigue (LCF) and high-cycle fatigue (HCF) behavior of a Ti–6Al–4V alloy is examined, with particular emphasis on the thermal and mechanical stability of the residual stress states and the near-surface microstructures. Preliminary results on laser shock peened Ti–6Al–4V are also presented for comparison. Particular emphasis is devoted to the question of whether such surface treatments are effective for improving the fatigue properties at elevated temperatures up to ∼450 °C, i.e. at a homologous temperature of ∼0.4T/Tm (where Tm is the melting temperature). Based on cyclic deformation and stress/life (S/N) fatigue behavior, together with the X-ray diffraction and in situ transmission electron microscopy (TEM) observations of the microstructure, it was found that deep rolling can be quite effective in retarding the initiation and initial propagation of fatigue cracks in Ti–6Al–4V at such higher temperatures, despite the almost complete relaxation of the near-surface residual stresses. In the absence of such stresses, it is shown that the near-surface microstructures, which in Ti–6Al–4V consist of a layer of work hardened nanoscale grains, play a critical role in the enhancement of fatigue life by mechanical surface treatment. KW - Deep rolling KW - Elevated temperature behavior KW - Fatigue KW - Laser shock peening KW - Residual stress KW - Surface treatment KW - Ti–6Al–4V Y1 - 2003 U6 - https://doi.org/10.1016/S0921-5093(03)00069-8 SN - 1873-4936 VL - 355 IS - 1-2 SP - 216 EP - 230 PB - Elsevier ER - TY - JOUR A1 - Cerrone, Albert R. A1 - Nonn, Aida A1 - Hochhalter, Jacob D. A1 - Bomarito, Geoffrey F. A1 - Warner, J. E. A1 - Carter, Bruce J. T1 - Predicting failure of the Second Sandia Fracture Challenge geometry with a real-world, time constrained, over-the-counter methodology JF - International Journal of Fracture N2 - An over-the-counter methodology to predict fracture initiation and propagation in the challenge specimen of the Second Sandia Fracture Challenge is detailed herein. This pragmatic approach mimics that of an engineer subjected to real-world time constraints and unquantified uncertainty. First, during the blind prediction phase of the challenge, flow and failure locus curves were calibrated for Ti–6Al–4V with provided tensile and shear test data for slow (0.0254 mm/s) and fast (25.4 mm/s) loading rates. Thereafter, these models were applied to a 3D finite-element mesh of the non-standardized challenge geometry with nominal dimensions to predict, among other items, crack path and specimen response. After the blind predictions were submitted to Sandia National Labs, they were improved upon by addressing anisotropic yielding, damage initiation under shear dominance, and boundary condition selection. KW - Ti–6Al–4V KW - Failure locus curve KW - Sandia Fracture Challenge KW - Anisotropic yielding Y1 - 2016 U6 - https://doi.org/10.1007/s10704-016-0086-x VL - 198 IS - 1-2 SP - 117 EP - 126 ER -