TY - JOUR A1 - Siegl, Marco A1 - Jungbauer, Bastian A1 - Gebhardt, Jakob A1 - Judenmann, Anna A1 - Ehrlich, Ingo ED - Baeten, Somayeh T1 - Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation JF - The International Journal of Advanced Manufacturing Technology N2 - This paper introduces a novel method for producing fibre-reinforced thermoplastic tubes by integrating tape production and consolidation into a single operation. This innovation diverges from conventional methods by combining processes to reduce costs by using raw materials instead of organotapes, allowing customised material combinations and utilising residual heat from tape production. The new process uses carbon roving and molten low-viscosity PA6 granulates, processed through a new direct impregnation setup in siphon design. Key advancements include a high-speed impregnation module capable of up to 1 m/s with high-performance extruders, cost-effective infrared emitters for winding, and a powered consolidation unit with adjustable winding angles between ±65° and ±90°. Experiments demonstrate operational speeds of approximately 471 mm/min, with an optimal cross-winding speed of 354 mm/min due to the technical limitations of the laboratory extruder and IR emitter used. Based on the technical limitations of the current system, future improvements and methodological changes will be discussed. KW - Thermoplastic composite tubes KW - Filament-winding KW - Tape production KW - Thermoplastic impregnation KW - In-situ roving impregnation KW - Infrared consolidation Y1 - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:898-opus4-77827 N1 - Corresponding author der OTH Regensburg: Marco Siegl VL - 135 IS - 5-6 SP - 2847 EP - 2870 PB - Springer Nature ER -