@article{GradNadammalSchultheissetal., author = {Grad, Marius and Nadammal, Naresh and Schultheiss, Ulrich and Lulla, Philipp and Noster, Ulf}, title = {An Integrative Experimental Approach to Design Optimization and Removal Strategies of Supporting Structures Used during L-PBF of SS316L Aortic Stents}, series = {Applied Sciences}, volume = {11}, journal = {Applied Sciences}, number = {19}, publisher = {MPDL}, doi = {10.3390/app11199176}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-25612}, pages = {1 -- 22}, abstract = {One of the fundamental challenges in L-PBF of filigree geometries, such as aortic stents used in biomedical applications, is the requirement for a robust yet easily removable support structure that allows each component to be successfully fabricated without distortion. To solve this challenge, an integrative experimental approach was attempted in the present study by identifying an optimal support structure design and an optimized support removal strategy for this design. The specimens were manufactured using four different support structure designs based on the geometry exposed to the laser beam during the L-PBF. Support removal procedures included sand blasting (SB), glass bead blasting (GB), and electrochemical polishing (ECP). The two best-performing designs (line and cross) were chosen due to shorter lead times and lower material consumption. As an additional factor that indicates a stable design, the breaking load requirement to remove the support structures was determined. A modified line support with a 145° included angle was shown to be the best support structure design in terms of breaking load, material consumption, and manufacturing time. All three procedures were used to ensure residue-free support removal for this modified line support design, with ECP proving to be the most effective.}, language = {en} } @article{GradNadammalTytkoetal., author = {Grad, Marius and Nadammal, Naresh and Tytko, Darius and Noster, Ulf}, title = {On the nanoindentation behavior of a TiC layer formed through thermo-reactive diffusion during hot pressing of Ti and cast iron}, series = {Materials Letters: X}, volume = {15}, journal = {Materials Letters: X}, number = {September}, publisher = {Elsevier}, address = {Amsterdam, Niederlande}, issn = {2590-1508}, doi = {10.1016/j.mlblux.2022.100161}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-50066}, pages = {1 -- 4}, abstract = {Hot pressing of pure Ti and cast iron under vacuum formed a ~15 μm wide TiC-layer through the thermoreactive diffusion process. Nanoindentation testing of the TiC-layer revealed average hardness and elastic modulus values of ~35 GPa and ~400 GPa, respectively. High-resolution indentation mapping indicated hardness change across the boundary with peak values observed within the TiC-layer. Solid state high temperature diffusion holds significant potential for developing uniform hard coatings on pure Ti/Ti-alloys.}, language = {en} } @article{ZacherlWopperSchwanzeretal., author = {Zacherl, Florian and Wopper, Christoph and Schwanzer, Peter and Rabl, Hans-Peter}, title = {Potential of the Synthetic Fuel Oxymethylene Ether (OME) for the Usage in a Single-Cylinder Non-Road Diesel Engine: Thermodynamics and Emissions}, series = {Energies}, volume = {15}, journal = {Energies}, number = {21}, publisher = {MDPI}, doi = {10.3390/en15217932}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-55350}, pages = {1 -- 26}, abstract = {Non-road sectors, such as agriculture and construction machinery, require high energy densities and flexibility in use, which is why diesel engines are mainly used. The use of climate-neutral fuels, produced from renewable energies, such as Oxymethylene Ether (OME) as a diesel substitute, can significantly reduce CO2 and pollutant emissions in these sectors. In addition to CO2 neutrality, OME also offers improved combustion characteristics compared to diesel fuel, eliminating the soot-NOx trade-off and thus enabling new opportunities in engine design and calibration. In this paper, the combustion of pure OME on a close-to-production, single-cylinder non-road diesel engine with a pump-line-nozzle injection system is analyzed. A variation of the center of combustion at constant power output was performed for diesel and OME at different operating points. Two injectors were investigated with OME. A study on ignition delay and a detailed thermodynamic analysis was carried out. In addition, the exhaust emissions CO, NOx, VOC, as well as particulate-matter, -number and -size distributions were measured. With OME, a significantly shorter ignition delay as well as a shortened combustion duration could be observed, despite a longer injection duration. In addition, the maximum injection pressure increases. VOC and CO emissions are reduced. Particulate matter was reduced by more than 99\% and particle number (>10 nm) was reduced by multiple orders of magnitude. The median of the particle size distribution shifts from 60 to 85 nm (diesel) into a diameter range of sub 23 nm (OME). A significant reduction of NOx emissions with OME enables new degrees of freedom in engine calibration and an efficiency advantage without hardware adaption.}, language = {en} } @article{WiesentSchultheissLullaetal., author = {Wiesent, Lisa and Schultheiß, Ulrich and Lulla, Philipp and Nonn, Aida and Noster, Ulf}, title = {Mechanical properties of small structures built by selective laser melting 316 L stainless steel - a phenomenological approach to improve component design}, series = {Materials Science \& Engineering Technology}, volume = {51}, journal = {Materials Science \& Engineering Technology}, number = {12}, publisher = {Wiley}, doi = {10.1002/mawe.202000038}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-14718}, pages = {1615 -- 1629}, abstract = {Experimental investigations are conducted to quantify the influence of specimen thickness and orientation on the mechanical properties of selective laser melted stainless steel 316 L. The results indicate that the mechanical strength and ductility increase with increasing specimen thickness until a saturation value is reached from a specimen thickness of about 2 mm. Specimen orientation dependency is pronounced for thin specimens (<1.5 mm), whereas only small deviations in strength are observed for thicker specimens with orientations of 30°, 45° and 90° to build direction. The mechanical properties of the specimen orientation of 0° to build direction shows great deviation to the other orientations and the smallest overall strength. A reliable design of selective laser melted components should account for specimen thickness and orientation, e. g. by a correction factor. Furthermore, it is recommended to avoid loads vertical (90°) and parallel (0°) to build direction to guarantee higher ductility and strength.}, language = {en} } @article{PremSindersbergerStriegletal., author = {Prem, Nina and Sindersberger, Dirk and Striegl, Birgit and B{\"o}hm, Valter and Monkman, Gareth J.}, title = {Shape memory effects using magnetoactive Boron-organo-silicon oxide polymers}, series = {Macromolecular Chemistry and Physics}, volume = {221}, journal = {Macromolecular Chemistry and Physics}, number = {15}, publisher = {Wiley}, doi = {10.1002/macp.202000149}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-23205}, pages = {1 -- 8}, abstract = {Thermomechanical shape memory materials have certain disadvantages when it comes to 3D volumetric reproduction intended for rapid prototyping or robotic prehension. The need to constantly supply energy to counteract elastic retraction forces in order to maintain the required geometry, together with the inability to achieve conformal stability at elevated temperatures, limits the application of thermal shape memory polymers. Form removal also presents problems as most viscoelastic materials do not ensure demolding stability. This work demonstrates how magnetoactive boron-organo-silicon oxide polymers under the influence of an applied magnetic field can be used to achieve energy free sustainable volumetric shape memory effects over extended periods. The rheopectic properties of boron-organo-silicon oxide materials sustain form removal without mold distortion.}, language = {en} } @article{KastenmeierSieglEhrlichetal., author = {Kastenmeier, Andreas and Siegl, Marco and Ehrlich, Ingo and Gebbeken, Norbert}, title = {Review of elasto-static models for three-dimensional analysis of thick-walled anisotropic tubes}, series = {Journal of Composite Materials}, journal = {Journal of Composite Materials}, publisher = {Sage}, doi = {10.1177/00219983231215863}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-67521}, abstract = {Most shell or beam models of anisotropic tubes under bending have no validity for thick-walled structures. As a result, the need to develop three-dimensional formulations which allow a change in the stress, strain and displacement distributions across the radial component arises. Basic formulations on three-dimensional anisotropic elasticity were made either stressor displacement-based by Lekhnitskii or Stroh on plates. Lekhnitskii also was the first to expand these analytical formulations to tubes under various loading conditions. This paper presents a review of the stress and strain analysis of tube models using three-dimensional anisotropic elasticity. The focus lies on layered structures, like fiber-reinforced plastics, under various bending loads, although the basic formulations and models regarding axisymmetric loads are briefly discussed. One section is also dedicated to the determination of an equivalent bending stiffness of tubes.}, language = {en} } @article{PongratzTixWolfrumetal., author = {Pongratz, Christian and Tix, Janek and Wolfrum, Johannes and Gerke, Steffen and Ehrlich, Ingo and Br{\"u}nig, Michael}, title = {Test Setup for Investigating the Impact Behavior of Biaxially Prestressed Composite Laminates}, series = {Experimental Techniques}, journal = {Experimental Techniques}, publisher = {Springer Nature}, issn = {0732-8818}, doi = {10.1007/s40799-024-00701-4}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-70355}, pages = {14 S.}, abstract = {Instrumented impact testing and compression-after-impact testing are important to adequately qualify material behavior and safely design composite structures. However, the stresses to which fiber-reinforced plastic components are typically subjected in practice are not considered in the impact test methods recommended in guidelines or standards. In this paper, a test setup for investigating the impact behavior of composite specimens under plane uniaxial and biaxial preloading is presented. For this purpose, a special test setup consisting of a biaxial testing machine and a specially designed drop-weight tower was developed. The design decisions were derived from existing guidelines and standards with the aim of inducing barely visible impact damage in laminated carbon fiber-reinforced plastic specimens. Several measurement systems have been integrated into the setup to allow comprehensive observation of the impact event and specimen behavior. A feasibility test was performed with biaxially prestressed carbon fiber-reinforced plastic specimens in comparison with unstressed reference tests. The compressive-tensile prestressing resulted in lower maximum contact forces, higher maximum deflections, higher residual deflections and a different damage pattern, which was investigated by light microscopic analysis. Finally, the functionality of the experimental setup is discussed, and the results seem to indicate that the test setup and parameters were properly chosen to investigate the effect of prestresses on the impacts behavior of composite structures, in particular for barely visible subsequent damages.}, subject = {Faserverbundwerkstoff}, language = {en} } @article{GradZentgrafSchultheissetal., author = {Grad, Marius and Zentgraf, Jan and Schultheiss, Ulrich and Esper, Lukas and Diemar, Andreas and Noster, Ulf and Spiess, Lothar}, title = {Effect of Carbon Content on the Phase Composition, Microstructure and Mechanical Properties of the TiC Layer Formed in Hot-Pressed Titanium-Steel Composites}, series = {Metals}, volume = {14}, journal = {Metals}, number = {9}, publisher = {MDPI AG}, issn = {2075-4701}, doi = {10.3390/met14090959}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-74617}, abstract = {During the hot pressing of pure titanium and different carbon steels in a temperature range of ϑ = 950-1050 °C, a compound layer up to dL≈10 μm thick is formed at the titanium-steel interface. With a higher carbon content of the used steel, the layer thickness increases. The carbon concentration within the layer is in the range of stoichiometry for TiC. Apart from TiC, no other phases can be detected by X-ray diffraction (XRD) measurements inside the formed layer. The calculation of the activation energy for the TiC layer formation is Q = 126.5-136.7 kJ mol-1 and is independent of the carbon content of the steel. The resulting microstructure has a grain size gradient, wherein the mechanical properties, such as hardness and Young's modulus, are almost constant. Statistical analysis using Response Surface Methodology (RSM) indicates that the carbon content of the steel has the most significant influence on layer thickness, followed by annealing temperature and annealing time. By selecting the appropriate carbon steel and the subsequent removal of the steel, it is possible to produce targeted TiC layers on titanium substrates, which holds enormous potential for this material in wear-intensive applications.}, language = {en} } @article{DiermeierSindersbergerKrenkeletal., author = {Diermeier, Andreas and Sindersberger, Dirk and Krenkel, Lars and Rosell, X. C. and Monkman, Gareth J.}, title = {Controllable Magnetoactive Polymer Conduit}, series = {The Open Mechanical Engineering Journal}, volume = {12}, journal = {The Open Mechanical Engineering Journal}, number = {1}, publisher = {Bentham}, pages = {192 -- 200}, abstract = {Objective: Magneto-active Polymers (MAP) are smart materials whose mechanical characteristics, such as elastic and shear moduli, may be controllable by means of an externally applied magnetic field. Methods: Various additives may be used to influence the characteristics of the polymer matrix whilst a suspension of soft and/or hard magnetic particles determine the magnetic properties of the composite. Both pre-cure and post-cure magnetization is possible. Results: A range of control strategies have been investigated for evaluation of the system using fluids of differing kinematic viscosity. Conclusion: Depending on the degree of magnetic field homogeneity, magneto-deformation and magnetostriction contribute to MAP actuation. This paper presents a novel application in the form of a peristaltic MAP tube system, applicable to flow control and pumping of hemorheological fluids in blood circulatory systems for biomedical research purposes.}, language = {en} } @article{HornbergerKisselStriegletal., author = {Hornberger, Helga and Kissel, Hannah and Striegl, Birgit and Kronseder, Matthias and Vollnhals, Florian and Christiansen, Silke H.}, title = {Bioactivity and corrosion behavior of magnesium barrier membranes}, series = {Materials and Corrosion}, volume = {73}, journal = {Materials and Corrosion}, number = {1}, publisher = {Wiley}, doi = {10.1002/maco.202112385}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-24499}, pages = {8 -- 19}, abstract = {In the current research, magnesium and its alloys have been intensively studied as resorbable implant materials. Magnesium materials combine their good mechanical properties with bioactivity, which make them interesting for guided bone regeneration and for the application as barrier membranes. In this study, the in vitro degradation behavior of thin magnesium films was investigated in cell medium and simulated body fluid. Three methods were applied to evaluate corrosion rates: measurements of (i) the gaseous volume evolved during immersion, (ii) volume change after immersion, and (iii) polarization curves. In this comparison, measurements of H2 development in Dulbecco's modified Eagle's medium showed to be the most appropriate method, exhibiting a corrosion rate of 0.5 mm·year-1. Observed oxide and carbon contamination have a high impact on controlled degradation, suggesting that surface treatment of thin foils is necessary. The bioactivity test showed positive results; more detailed tests in this area are of interest.}, language = {en} } @article{KloiberAnetsbergerSchultheissetal., author = {Kloiber, Jessica and Anetsberger, Viktoria and Schultheiß, Ulrich and Hornberger, Helga}, title = {High quality surfaces of magnesium alloy AZ31 by adjusting appropriate electropolishing parameters}, series = {Electrochimica Acta}, volume = {513}, journal = {Electrochimica Acta}, publisher = {Elsevier}, doi = {10.1016/j.electacta.2024.145547}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-79298}, language = {en} } @article{KloiberSchultheissHornberger, author = {Kloiber, Jessica and Schultheiß, Ulrich and Hornberger, Helga}, title = {Impact of heat treatment on the surface quality of electropolished WE43 alloy}, series = {Materials Letters}, volume = {397}, journal = {Materials Letters}, publisher = {Elsevier BV}, issn = {0167-577X}, doi = {10.1016/j.matlet.2025.138821}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-83512}, pages = {5}, abstract = {In this study, the Mg alloy WE43 was solution annealed and precipitation hardened prior to electropolishing to evaluate the effects of different microstructures on the electropolishing result. While coarsely distributed precipitates led to surfaces showing wavy structures and dents after electropolishing, a uniform microstructure resulted in an even finish of the surface. The homogenization and refinement of the microstructure by heat treatment is a method to ensure improved electropolished surfaces of Mg materials}, language = {en} } @article{MikhaeilGadererDawoud, author = {Mikhaeil, Makram and Gaderer, Matthias and Dawoud, Belal}, title = {Experimental Investigation of the Adsorption and Desorption Kinetics on an Open-Structured Asymmetric Plate Heat Exchanger; Matching Between Small-Scale and Full-Scale Results}, series = {Frontiers in Energy Research}, volume = {10}, journal = {Frontiers in Energy Research}, publisher = {Frontiers}, doi = {10.3389/fenrg.2022.818486}, pages = {1 -- 15}, abstract = {This paper introduces the results of an experimental study on the adsorption and desorption kinetics of a commercially available, open-structured asymmetric plate heat exchanger adapted to act as an adsorber/desorber for the application in adsorption heat transformation processes. In addition, a volumetric large temperature jump (V-LTJ) kinetic setup was applied to measure the adsorption and desorption kinetics of a small-scale adsorbent sample prepared dedicatedly to be representative for the adsorbent domain inside the investigated adsorber plate heat exchanger (APHE). All kinetic results of the small-scale adsorbent sample and the APHE were fitted into exponential forms with a single characteristic time constant (τ) with a coefficient of determination (R2) better than 0.9531. A very good matching between the small-scale and full-scale adsorption kinetic measurements was obtained, with an average relative deviation of 12.3\% in the obtained τ-values. In addition, the kinetic data of the small-scale adsorbent sample were utilized for estimating the expected specific instantaneous and moving average powers of the evaporator/condenser heat exchanger. The average relative deviation (ARD) between the moving average specific evaporator powers obtained from the small-scale and the full-scale measurements amounts between 5.4 and 15.1\%.}, language = {en} } @article{SteiningerGadererSteffensetal., author = {Steininger, Peter and Gaderer, Matthias and Steffens, Oliver and Dawoud, Belal}, title = {Experimental and Numerical Study on the Heat Transfer Characteristics of a Newly-Developed Solar Active Thermal Insulation System}, series = {Buildings}, volume = {11}, journal = {Buildings}, number = {3}, publisher = {MDPI}, doi = {10.3390/buildings11030123}, pages = {1 -- 22}, abstract = {A newly-developed solar active thermal insulation system (SATIS) is introduced with the main objective to accomplish a highly-dependent total solar transmittance on the irradiation angle. SATIS is also designed to obtain the maximum transmittance at a prescribed design irradiation angle and to reduce it remarkably at higher irradiation angles. A purely mineral thermal insulation plaster with micro hollow glass spheres is applied to manufacture the investigated SATIS prototype. Light-conducting elements (LCEs) have been introduced into SATIS and suitable closing elements have been applied. The SATIS prototype has been investigated both experimentally and numerically. It turned out that the contributions of conduction, radiation and convection to the effective thermal conductivity of SATIS, without the closing elements (49 mWmK), amount to 86.2\%, 13.2\% and 0.6\%, respectively. The angle-dependent short-wave radiation exchange within the LCE has been investigated via ray tracing. At the incidence angle of 19\% (design angle), 27\% of the radiation within the LCE is absorbed by the absorber plate, resulting in measured and computed total solar energy transmittances of 11.2\%/11.7\%, respectively. For a typical summer irradiation angle of 60\%, 98\% of the incident radiation is absorbed by the surfaces at the entrance of the LCE. The corresponding total solar energy transmittance amounts to 2.9\%.}, language = {en} } @article{GamischGadererDawoud, author = {Gamisch, Bernd and Gaderer, Matthias and Dawoud, Belal}, title = {On the Development of Thermochemical Hydrogen Storage: An Experimental Study of the Kinetics of the Redox Reactions under Different Operating Conditions}, series = {Applied Sciences}, volume = {11}, journal = {Applied Sciences}, number = {4}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/app11041623}, pages = {1 -- 15}, abstract = {This work aims at investigating the reduction/oxidation (redox) reaction kinetics on iron oxide pellets under different operating conditions of thermochemical hydrogen storage. In order to reduce the iron oxide pellets (90\% Fe2O3, 10\% stabilizing cement), hydrogen (H2) is applied in different concentrations with nitrogen (N2), as a carrier gas, at temperatures between between 700 ∘C and 900 ∘C, thus simulating the charging phase. The discharge phase is triggered by the flow of a mixture out of steam (H2O) and N2 at different concentrations in the same temperature range, resulting in the oxidizing of the previously reduced pellets. All investigations were carried out in a thermo-gravimetric analyzer (TGA) with a flow rate of 250mL/min. To describe the obtained kinetic results, a simplified analytical model, based on the linear driving force model, was developed. The investigated iron oxide pellets showed a stable redox performance of 23.8\% weight reduction/gain, which corresponds to a volumetric storage density of 2.8kWh/(L bulk), also after the 29 performed redox cycles. Recalling that there is no H2 stored during the storage phase but iron, the introduced hydrogen storage technology is deemed very promising for applications in urban areas as day-night or seasonal storage for green hydrogen.}, language = {en} } @article{MaiwaldRoiderSchmidtetal., author = {Maiwald, Frederik and Roider, Clemens and Schmidt, Michael and Hierl, Stefan}, title = {Optical Coherence Tomography for 3D Weld Seam Localization in Absorber-Free Laser Transmission Welding}, series = {Applied Sciences}, volume = {12}, journal = {Applied Sciences}, number = {5}, publisher = {MPDI}, address = {Basel}, doi = {10.3390/app12052718}, pages = {1 -- 11}, abstract = {Quality and reliability are of the utmost importance for manufacturing in the optical and medical industries. Absorber-free laser transmission welding enables the precise joining of identical polymers without additives or adhesives and is well-suited to meet the demands of the aforementioned industries. To attain sufficient absorption of laser energy without absorbent additives, thulium fiber lasers, which emit in the polymers' intrinsic absorption spectrum, are used. Focusing the laser beam with a high numerical aperture provides significant intensity gradients inside the workpiece and enables selective fusing of the internal joining zone without affecting the surface of the device. Because seam size and position are crucial, the high-quality requirements demand internal weld seam monitoring. In this work, we propose a novel method to determine weld seam location and size using optical coherence tomography. Changes in optical material properties because of melting and re-solidification during welding allow for weld seam differentiation from the injection-molded base material. Automatic processing of the optical coherence tomography data enables the identification and measurement of the weld seam geometry. The results from our technique are consistent with microscopic images of microtome sections and demonstrate that weld seam localization in polyamide 6 is possible with an accuracy better than a tenth of a millimeter.}, language = {en} } @article{MikhaeilGadererDawoud, author = {Mikhaeil, Makram and Gaderer, Matthias and Dawoud, Belal}, title = {On the development of an innovative adsorber plate heat exchanger for adsorption heat transformation processes; an experimental and numerical study}, series = {Energy}, volume = {207}, journal = {Energy}, number = {September}, publisher = {Elsevier}, doi = {10.1016/j.energy.2020.118272}, pages = {1 -- 13}, abstract = {An innovative adsorber plate heat exchanger (APHE), which is developed for application in adsorption heat pumps, chillers and thermal energy storage systems, is introduced. A test frame has been constructed as a representative segment of the introduced APHE for applying loose grains of AQSOA-Z02. Adsorption kinetic measurements have been carried out in a volumetric large-temperature-jump setup under typical operating conditions of adsorption processes. A transient 2-D model is developed for the tested sample inside the setup. The measured temporal uptake variations with time have been fed to the model, through which a micro-pore diffusion coefficient at infinite temperature of 2 E-4 [m2s-1] and an activation energy of 42.1 [kJ mol-1] have been estimated. A 3-D model is developed to simulate the combined heat and mass transfer inside the APHE and implemented in a commercial software. Comparing the obtained results with the literature values for an extruded aluminium adsorber heat exchanger coated with a 500 μm layer of the same adsorbent, the differential water uptake obtained after 300 s of adsorption (8.2 g/100 g) implies a sound enhancement of 310\%. This result proves the great potential of the introduced APHE to remarkably enhance the performance of adsorption heat transformation appliances.}, language = {en} } @article{HuberHeindlSchlosseretal., author = {Huber, Lea and Heindl, Melanie and Schlosser, Marc and Pfitzner, Arno and Dawoud, Belal}, title = {On the Cycle Stability and Macroscopic Structure of Iron Oxide Pellets for Thermochemical Hydrogen Storage: Influence of Water Content during the Pelletizing Process}, series = {Applied Sciences}, volume = {13}, journal = {Applied Sciences}, number = {11}, publisher = {MDPI}, address = {16}, doi = {10.3390/app13116408}, abstract = {Hydrogen storage based on the repeated reduction and oxidation (redox) reactions of iron oxide/iron composites represents a promising technology. This work is dedicated to studying the influence of the amount of water added during the pelletizing process on the cycle stability and structure of iron oxide pellets. The storage composites were prepared from iron oxide (Fe2O3) and 10 wt.-\% support material (cement) with different amounts of water (18 and 33 wt.-\%) in a laboratory-scale pelletizing disk. To evaluate the cycle stability of the composites, the kinetics of the redox reactions were experimentally measured at 800 ∘ C in an atmosphere of 50\% N2 and 50\% H2 (reduction) or 50\% steam (oxidation), respectively. Moreover, the structure of the pellets was analyzed by micro-computed tomography scans. It turned out that pellets with higher water contents attained faster kinetics and a higher cycle stability. The sample with the least water content (18 wt.-\%) needed about 26 min and 19 min to reach a conversion rate of 80\% during the reduction and oxidation reactions of the sixth redox cycle, respectively. In contrast, the sample with the highest water content (33 wt.-\%) could achieve the same conversion rate after 18 min (reduction) and 13 min (oxidation) during the ninth redox cycle.}, language = {en} } @article{RomanoEhrlich, author = {Romano, Marco and Ehrlich, Ingo}, title = {Classification of damping properties of fabric-reinforced flat beam-like specimens by a degree of ondulation implying a mesomechanic kinematic}, series = {Science and Engineering of Composite Materials}, volume = {31}, journal = {Science and Engineering of Composite Materials}, number = {1}, publisher = {Walter de Gruyter GmbH}, issn = {2191-0359}, doi = {10.1515/secm-2024-0019}, abstract = {In order to determine the influence of the ondulations in fabrics on the damping properties of fiber-reinforced plastics, the structural dynamic properties of fabric- and unidirectionally reinforced plastics are investigated. The free decay behavior of flat beam-like specimens is investigated under fixed-free boundary conditions. As the material damping is consistently higher in fabric-reinforced specimens compared to unidirectionally reinforced ones, a contribution of an additionally acting mesomechanic kinematic in fabric weaves is implied. Based on a degree of ondulation, it is possible to classify the enhancement of the material damping and determine the corresponding energy dissipation. The study provides valuable quantitative relations of the additional damping effect due to the mesomechanic kinematic. Compared to the unidirectionally reinforced material, plain weave enhances the material damping by 37…52\% at ˜OPL=0.0133 , whereas twill weave 2/2 enhances it by 31…40\% at ˜OT2=0.0098 . The consideration of the findings contributes to a deeper understanding of the visco-elastic dynamic behavior of fabric-reinforced plastics and allows further applications in research, development, and industry.}, language = {en} } @article{SteiningerGadererDawoud, author = {Steininger, Peter and Gaderer, Matthias and Dawoud, Belal}, title = {Assessment of the Annual Transmission Heat Loss Reduction of a Refurbished Existing Building with an Advanced Solar Selective Thermal Insulation System}, series = {Sustainability}, volume = {13}, journal = {Sustainability}, number = {13}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/su13137336}, pages = {1 -- 19}, abstract = {A numerical parameter sensitivity analysis of the design parameters of the recently published solar selective thermal insulation system (SATIS) has been carried out to enhance its thermal and optical properties. It turned out that the insulation properties of SATIS can be effectively improved by reducing the length of the glass closure element. Increasing the area share of the light conducting elements (LCEs) and decreasing their length-to-diameter (L/D) ratio were identified as key parameters in order to increase the solar gain. Two SATIS variants were compared with the same wall insulation without SATIS in a yearly energetic performance assessment. The SATIS variant with 10 mm length of the closure element, 44.2\% area share of LCE, as well as front and rear diameters of 12 mm/9 mm shows an 11.8\% lower transmission heat loss over the heating period than the wall insulation without SATIS. A new methodology was developed to enable the implementation of the computed solar gains of SATIS in 1D simulation tools. The result is a radiant heat flow map for integration as a heat source in 1D simulation models. A comparison between the 1D and 3D models of the inside wall heat fluxes showed an integral yearly agreement of 98\%.}, language = {en} } @article{KloiberSchultheissSoteloetal., author = {Kloiber, Jessica and Schultheiß, Ulrich and Sotelo, Lamborghini and Sarau, George and Christiansen, Silke H. and Gavras, Sarkis and Hort, Norbert and Hornberger, Helga}, title = {Corrosion behaviour of electropolished magnesium materials}, series = {Materials Today Communications}, journal = {Materials Today Communications}, edition = {Journal Pre-proof}, publisher = {Elsevier}, doi = {10.1016/j.mtcomm.2023.107983}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-68254}, abstract = {Although magnesium and its alloys are promising candidates as biodegradable implant materials, the tendency for localized corrosion mechanism in physiological environment limit their biomedical application. Electropolishing is an attractive strategy for improving the corrosion behaviour of metals, but it is still largely unexplored in magnesium materials. In this study, the characterization of electropolished surfaces of AM50 and pure magnesium was performed, focussing on their in vitro degradation behaviour in cell medium. Corrosion rates were evaluated using potentiodynamic polarisation. The surface morphology before and after the onset of corrosion was investigated by scanning electron microscopy and confocal laser scanning microscopy. The presented electropolishing process led to improved surface performances, observable by significantly lower corrosion rates (0.08 mm·year-1 in Dulbecco's modified Eagle's medium), lower arithmetical mean height (0.05 µm), lower water contact angle (25-35°) and lower micro hardness (35-50 HV 0.1) compared to mechanically and chemically treated surfaces. MgO/Mg(OH)2 could be detected on electropolished surfaces. The localized corrosion mode could be reduced, but not entirely prevented. Electropolishing shows great potential as post-treatment of magnesium-based components, but detailed tests of the long-term corrosion behaviour are an important area of future research.}, language = {en} } @article{BartschBehamGebhardtetal., author = {Bartsch, Alexander and Beham, Daniela and Gebhardt, Jakob and Ehrlich, Ingo and Schratzenstaller, Thomas and Monkman, Gareth J.}, title = {Mechanical Properties of NdPrFeB Based Magnetoactive Bisphenol-Free Boron-Silicate Polymers}, series = {Journal of Nanomedicine and Nanotechnology}, volume = {14}, journal = {Journal of Nanomedicine and Nanotechnology}, number = {6}, publisher = {Walsh Medical Media}, issn = {2157-7439}, doi = {10.35248/2157-7439.23.14.705}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-67425}, abstract = {Following a ban on many materials containing bisphenol-A, new bisphenol-free Boron silicates have been found as substitutes. The purpose of this study is to describe the mechanical properties of these bisphenol-free magnetoactive borosilicate polymers containing hard magnetic particles. Samples of 0\%, 33\% and 66\% by wt. were loaded for compression using a universal testing machine. The maximum forces occurring for different travel speeds were compared before and after post-magnetization treatments. The post-magnetization included 2 stages. In addition, the change in mechanical properties within 24 hours after the post-magnetization process was investigated. Furthermore, the influence of speed and particle content were investigated. In general, there is a correlation between the required compressive force and, the level of post-magnetization stress, the increase in travel speed and particle content in the boron silicate. Comparison of the non-post-magnetized and post-magnetized samples using two-tailed t-tests shows that the p-values for all weight fraction changes in NdPrFeB particles and travel speeds are less than 0.001. Also, a comparison between tests in which the traverse speed was varied also showed significant changes in the resulting compression forces. The same is valid for changes in the weight ratio of the NdPrFeB particles in the samples. For post-magnetized samples, no significant difference can be observed in the first 24 hours following magnetization. In summary, the material presents viscoelastic, plastic force-displacement behavior, which can be well recognized by its bi-linear curve shape. The investigation shows that borosilicate polymers based on NdPrFeB can have their mechanical behavior modified and controlled by post-magnetization processes. This opens new possibilities for many future applications.}, language = {en} } @article{BartschBurgerGradetal., author = {Bartsch, Alexander and Burger, Moritz and Grad, Marius and Esper, Lukas and Schultheiß, Ulrich and Noster, Ulf and Schratzenstaller, Thomas}, title = {Enhancement of laser cut edge quality of ultra-thin titanium grade 2 sheets by applying an in-process approach using modulated Yb:YAG continuous wave fiber laser}, series = {Discover Mechanical Engineering}, journal = {Discover Mechanical Engineering}, number = {10}, publisher = {Springer}, doi = {10.1007/s44245-023-00018-3}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-65647}, pages = {9}, abstract = {Titanium is used in many areas due to its excellent mechanical, biological and corrosion-resistant properties. Implants often have thin and filigree structures, providing an ideal application for fine cutting with laser. In the literature, the main focus is primarily on investigating and optimizing the parameters for titanium sheets with thicknesses greater than 1 mm. Hence, in this study, the basic manufacturing parameters of laser power, cutting speed and laser pulse of a 200 W modulated fiber laser are investigated for 0.15 mm thick grade 2 titanium sheets. A reproducible, continuous cut could be achieved using 90 W laser-power and 2 mm/s cutting-speed. Pulse pause variations between 85 and 335 μs in 50 μs steps and a fixed pulse width of 50 μs show that a minimum kerf width of 23.4 μm, as well as a minimum cut edge roughness Rz of 3.59 μm, is achieved at the lowest pulse pause duration. An increase in roughness towards the laser exit side, independent of the laser pulse pause duration, was found and discussed. The results provide initial process parameters for cutting thin titanium sheets and thus provide the basis for further investigations, such as the influence of cutting gas pressure and composition on the cut edge.}, language = {en} } @article{SieglJungbauerGebhardtetal., author = {Siegl, Marco and Jungbauer, Bastian and Gebhardt, Jakob and Judenmann, Anna and Ehrlich, Ingo}, title = {Winding process of fibre-reinforced thermoplastic tubes with integrated tape production through in-situ roving impregnation and infrared consolidation}, series = {The International Journal of Advanced Manufacturing Technology}, volume = {135}, journal = {The International Journal of Advanced Manufacturing Technology}, number = {5-6}, editor = {Baeten, Somayeh}, publisher = {Springer Nature}, doi = {10.1007/s00170-024-14628-y}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-77827}, pages = {2847 -- 2870}, abstract = {This paper introduces a novel method for producing fibre-reinforced thermoplastic tubes by integrating tape production and consolidation into a single operation. This innovation diverges from conventional methods by combining processes to reduce costs by using raw materials instead of organotapes, allowing customised material combinations and utilising residual heat from tape production. The new process uses carbon roving and molten low-viscosity PA6 granulates, processed through a new direct impregnation setup in siphon design. Key advancements include a high-speed impregnation module capable of up to 1 m/s with high-performance extruders, cost-effective infrared emitters for winding, and a powered consolidation unit with adjustable winding angles between ±65° and ±90°. Experiments demonstrate operational speeds of approximately 471 mm/min, with an optimal cross-winding speed of 354 mm/min due to the technical limitations of the laboratory extruder and IR emitter used. Based on the technical limitations of the current system, future improvements and methodological changes will be discussed.}, language = {en} } @article{FrankeWagner, author = {Franke, Markus and Wagner, Marcus}, title = {Transient surrogate modeling of modally reduced structures with discontinuous loads and damping}, series = {Archive of Applied Mechanics}, volume = {94}, journal = {Archive of Applied Mechanics}, number = {5}, publisher = {Springer Nature}, doi = {10.1007/s00419-024-02601-w}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-72834}, pages = {20}, abstract = {In this work, a surrogate model for structural, transient and discontinuously excited finite element method simulations is developed. This allows to reduce the computational effort of repeated calculations of identical models under different load cases. The architecture of the surrogate combines fully connected neural network layers with long short-term memory layers. For the reproduction of different damping ratios, a categorical variable is added to the continuous input data. Based on a recursive flow of the predicted data back to the input layer, long-term dependencies do not vanish due to short-input sequences. The system dimension is reduced by applying the model-order reduction technique for modal decomposition. The high accuracy of the surrogate and the reduction of computational costs are shown on an academic example of a cantilever beam and a real-world example of a robot. The advantages of our approach are illustrated in comparison with state-of-the-art surrogates for transient finite element analysis. By using the surrogate proposed in this study, oscillations due to discontinuous excitation of mechanical structures can be reproduced. For this purpose, only short-input sequences are necessary since the excitation of the oscillations does not have to be part of the input sequence during the whole duration of the oscillations. Due to the categorical variable for the damping ratio, the surrogate can account for the influence of different damping in parameter studies.}, language = {en} } @article{GamischHuberGadereretal., author = {Gamisch, Bernd and Huber, Lea and Gaderer, Matthias and Dawoud, Belal}, title = {On the Kinetic Mechanisms of the Reduction and Oxidation Reactions of Iron Oxide/Iron Pellets for a Hydrogen Storage Process}, series = {Energies}, volume = {15}, journal = {Energies}, number = {21}, publisher = {MDPI}, doi = {10.3390/en15218322}, abstract = {This work aims at investigating the kinetic mechanisms of the reduction/oxidation (redox) reactions of iron oxide/iron pellets under different operating conditions. The reaction principle is the basis of a thermochemical hydrogen storage system. To simulate the charging phase, a single pellet consisting of iron oxide (90\% Fe2O3, 10\% stabilising cement) is reduced with different hydrogen (H2) concentrations at temperatures between 600 and 800 °C. The discharge phase is initiated by the oxidation of the previously reduced pellet by water vapour (H2O) at different concentrations in the same temperature range. In both reactions, nitrogen (N2) is used as a carrier gas. The redox reactions have been experimentally measured in a thermogravimetric analyser (TGA) at a flow rate of 250 mL/min. An extensive literature review has been conducted on the existing reactions' kinetic mechanisms along with their applicability to describe the obtained results. It turned out that the measured kinetic results can be excellently described with the so-called shrinking core model. Using the geometrical contracting sphere reaction mechanism model, the concentration- and temperature-dependent reduction and oxidation rates can be reproduced with a maximum deviation of less than 5\%. In contrast to the reduction process, the temperature has a smaller effect on the oxidation reaction kinetics, which is attributed to 71\% less activation energy (Ea,Re=56.9 kJ/mol versus Ea,Ox=16.0 kJ/mol). The concentration of the reacting gas showed, however, an opposite trend: namely, to have an almost twofold impact on the oxidation reaction rate constant compared to the reduction rate constant.}, language = {en} } @article{LehrerKapsLepeniesetal., author = {Lehrer, Tobias and Kaps, Arne and Lepenies, Ingolf and Duddeck, Fabian and Wagner, Marcus}, title = {2S-ML: A simulation-based classification and regression approach for drawability assessment in deep drawing}, series = {International Journal of Material Forming}, volume = {16}, journal = {International Journal of Material Forming}, publisher = {Springer}, doi = {10.1007/s12289-023-01770-3}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-64664}, pages = {1 -- 17}, abstract = {New structural sheet metal parts are developed in an iterative, time-consuming manner. To improve the reproducibility and speed up the iterative drawability assessment, we propose a novel low-dimensional multi-fidelity inspired machine learning architecture. The approach utilizes the results of low-fidelity and high-fidelity finite element deep drawing simulation schemes. It hereby relies not only on parameters, but also on additional features to improve the generalization ability and applicability of the drawability assessment compared to classical approaches. Using the machine learning approach on a generated data set for a wide range of different cross-die drawing configurations, a classifier is trained to distinguish between drawable and non-drawable setups. Furthermore, two regression models, one for drawable and one for non-drawable designs are developed that rank designs by drawability. At instantaneous evaluation time, classification scores of high accuracy as well as regression scores of high quality for both regressors are achieved. The presented models can substitute low-fidelity finite element models due to their low evaluation times while at the same time, their predictive quality is close to high-fidelity models. This approach may enable fast and efficient assessments of designs in early development phases at the accuracy of a later design phase in the future.}, language = {en} } @article{MikhaeilNowakPalombaetal., author = {Mikhaeil, Makram and Nowak, Sebastian and Palomba, Valeria and Frazzica, Andrea and Gaderer, Matthias and Dawoud, Belal}, title = {Experimental and analytical investigation of applying an asymmetric plate heat exchanger as an evaporator in a thermally driven adsorption appliance}, series = {Applied Thermal Engineering}, journal = {Applied Thermal Engineering}, number = {228}, publisher = {Elsevier}, doi = {10.1016/j.applthermaleng.2023.120525}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-61115}, abstract = {This communication presents an experimental and analytical study on the evaporation mechanism in a closed-structured asymmetric plate heat exchanger (PHE) employed as a stagnant water evaporator for the application in an adsorption heat transformation appliance. To this aim, an experimental unit is constructed, which comprises two identical PHEs, one acting as an vaporator/condenser and the second, as an adsorber/desorber. Two endoscopes are mounted inside the investigated evaporator to visualize the evaporation mechanism when performing adsorption-evaporation processes under different boundary conditions. It turned out that the evaporation mechanism is a partially covered, thin film evaporation. A heat transfer analysis is performed to evaluate the heat transfer coefficient of the thin film evaporation () inside the investigated evaporator, resulting in -values between 1330 and 160 [W∙m-2∙K-1] over the investigated adsorption-evaporation time. Correlating the obtained () to the film thickness and the wetted area results in -values between 0.34 and 0.78 [mm] and wetted to total area ratios of 0.78 to 0.16. Besides, an analytical model has been developed and introduced to correlate the overall evaporator heat transfer coefficient with the adsorption potential and the time rate of change of the water uptake.}, language = {en} } @article{FrankeWagnerKrause, author = {Franke, Markus and Wagner, Marcus and Krause, Tom Janis}, title = {Data-driven model order reduction with surrogate elements for transient simulations}, series = {Engineering Computations : International journal for computer-aided engineering and software}, volume = {2025}, journal = {Engineering Computations : International journal for computer-aided engineering and software}, publisher = {Emerald Publishing}, address = {Leeds}, doi = {10.1108/EC-06-2024-0511}, pages = {26}, abstract = {Purpose - The purpose of this study is to introduce surrogate elements for static and transient finite element simulations. These elements are designed to replace regions of several conventional solid elements with a single artificial element that possesses a reduced number of degrees of freedoms (dofs). A notable advantage of our surrogate elements is their seamless integration into standard finite element meshes. Design/methodology/approach - The construction of the surrogate elements stiffness and mass matrices is achieved through an optimization process wherein displacements serve as the optimization objective. Moreover, the matrices are designed to possess properties analogous to those of standard finite elements. A particular focus is placed on ensuring that the artificial stiffness matrices are positive semi-definite. Furthermore, artificial degrees of freedom are introduced. Findings - The efficacy of the proposed technique is demonstrated through its application to two different use cases. It is demonstrated that, despite being trained on examples comprising a single surrogate element, the surrogate elements can be employed multiple times within complex and practical models. The degree of accuracy achieved in these applications is noteworthy. Moreover, the proposed method is considerably faster than the fully discretized models. Originality/value - The study expands the field of substructuring and model order reduction by incorporating artificial surrogate elements built by neural networks, which enables seamless integration with standard finite element analysis via positive semi-definite matrices. Furthermore, the introduction of artificial degrees of freedom, which are detached from the computational domain, is proposed. Once trained, the surrogate elements can be utilised in load and support independent scenarios.}, language = {en} } @article{ThumannBuchnerMarburgetal., author = {Thumann, Philipp and Buchner, Stefan and Marburg, Steffen and Wagner, Marcus}, title = {A comparative study of Glinka and Neuber approaches for fatigue strength assessment on 42CrMoS4-QT specimens}, series = {Strain}, volume = {2023}, journal = {Strain}, number = {e12470}, publisher = {Wiley}, issn = {1475-1305}, doi = {10.1111/str.12470}, pages = {21}, abstract = {In fatigue strength assessment, the methods based on ideal elastic stresses according to Basquin and the less established method based on elastic-plastic stress quantities according to Manson, Coffin and Morrow are applied. The former calculates loads using linear-elastic stresses, the latter requires elasticplastic evaluation parameters, such as stresses and strains. These can be determined by finite element analysis (FEA) with a linear-elastic constitutive law, and subsequent conversion to elastic-plastic loads, using the macro support formula by Neuber. In this contribution, an alternative approach to approximate elastic-plastic parameters proposed by Glinka is compared to the the strain-life method using Neuber's formula, as well as the stress-life method of Basquin. Several component tests on 42CrMoS4-QT specimens are investigated. To determine the input data for the fatigue strength evaluations, the entire test setup is computed by FEA. The nodal displacements from these validated full-model simulations are used as boundary conditions for a submodel simulation of a notch, whose results serve as input for the fatigue strength assessments. It is shown that all approaches provide a reliable assessment of components. Our key result is that the strain-life method using the concept by Glinka for notch stress computation, yields improved results in fatigue strength assessments.}, language = {en} } @article{SchuheggerKaraGalkaetal., author = {Schuhegger, Lukas and Kara, Sinan and Galka, Stefan and D{\"u}nnweber, Jan and Meißner, Sebastian}, title = {Umzugsplanung mit Fabrikdatenmodellen und Virtual Reality}, series = {Zeitschrift f{\"u}r wirtschaftlichen Fabrikbetrieb}, volume = {119}, journal = {Zeitschrift f{\"u}r wirtschaftlichen Fabrikbetrieb}, number = {11}, publisher = {de Gruyter}, issn = {2511-0896}, doi = {10.1515/zwf-2024-1154}, pages = {799 -- 804}, abstract = {Angesichts eines dynamischen industriellen Umfelds m{\"u}ssen produzierende Unternehmen flexibel bleiben und sich kontinuierlich anpassen, um ihre Wettbewerbsf{\"a}higkeit zu erhalten. Eine effektive Planung von Restrukturierungen in Produktionssystemen, oft als Umzugsplanung bezeichnet, ist entscheidend, um Verz{\"o}gerungen zu vermeiden und Stillstandszeiten zu minimieren. Die Identifikation von Umzugsf{\"a}llen, welche den Umfang umzuziehender Ressourcen wie Maschinen, Anlagen, Ausr{\"u}stungen und Arbeitspl{\"a}tzen beschreiben und die Definition zugeh{\"o}riger Aufgaben sind essenzielle Schritte der Umzugsplanung. Dieser Beitrag stellt eine Vorgehensweise zur Bestimmung von Umzugsf{\"a}llen mittels eines Fabrikdatenmodells vor, erg{\"a}nzt durch eine Visualisierung in Virtual Reality, um Planende bei der Umzugsplanung zu unterst{\"u}tzen.}, language = {de} } @article{GradSchultheissDiemaretal., author = {Grad, Marius and Schultheiß, Ulrich and Diemar, Andreas and Spieß, Lothar and Noster, Ulf}, title = {Preparation methodology for the microstructural characterization of diffusion layers in a titanium/steel composite}, series = {Practical Metallography}, volume = {61}, journal = {Practical Metallography}, number = {12}, publisher = {Walter de Gruyter GmbH}, issn = {2195-8599}, doi = {10.1515/pm-2024-0087}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-78346}, pages = {938 -- 946}, abstract = {Hot pressing of titanium and carbon steel leads to the formation of a diffusion layer at the interface. Depending on the carbon content of the steel used, it either exclusively contains TiC or additional other phases. In the case of steel with a medium carbon concentration (0.67 wt.\% C), a pure TiC layer forms. A preparation methodology was developed to make statements about functional and microstructural properties of the respective layers such as layer thickness, porosity, or grain size. However, apart from the diffusion layer's microstructure, it also reveals the microstructure of the two base substrates. A comparison based on electron backscatter diffraction (EBSD) examinations yields similar results in terms of microstructure. A micrograph analysis based on the new preparation methodology also allows confirming the element distribution measurement by glow discharge optical emission spectroscopy (GDOES). The methodology therefore provides a way of quickly and reliably controlling the layer formation during the hot pressing process of titanium and carbon steel.}, language = {en} } @article{GebhardtSchlampEhrlichetal., author = {Gebhardt, Jakob and Schlamp, Matthias and Ehrlich, Ingo and Hiermaier, Stefan}, title = {Low-velocity impact behavior of elliptic curved composite structures}, series = {International Journal of Impact Engineering}, volume = {180}, journal = {International Journal of Impact Engineering}, publisher = {Elsevier}, doi = {10.1016/j.ijimpeng.2023.104663}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-59304}, pages = {8}, abstract = {Although many composite structures are inconsistently curved, such as the leading edges of aircraft wings, the variety of research in impact engineering is almost limited to the impact performance of plates or cylindrically curved specimens. It is not known whether the findings obtained from standardized tests can be transferred to curved structures or which adaptions are required. Therefore, a deeper understanding of the deformation and damage behavior of inconsistently curved structures is essential to transfer the observed impact behavior of flat specimens to general curved structures and therefore to utilize the full lightweight potential of a load-specific design. An accurate description of the procedure as well as the results of the experimental and numerical study of the low-velocity impact behavior of differently single-curved elliptic specimens is presented. To close the research gap of the impact behavior of geometries with curvatures between the plates and simplified leading edges, novel specimens geometries have been derived from established impact test standards. Glassfiber-reinforced specimens are subjected to an instrumented impact test at constant impact energy. This is numerically investigated by a stacked-layer model, which used cohesive zone modeling to enable the simulation of matrix cracking, fiber fracture and delamination. The resulting projected damage areas, as well as the force and deflection histories, were evaluated and section cuts were examined to discuss the damage morphology, formation and propagation process. Significant effects on maximum deflection, compliance and dynamic behavior on the size and morphology of damage were found.}, language = {en} } @article{SchulzVoglGeigeretal., author = {Schulz, Carsten and Vogl, Yannick and Geiger, Benjamin and Schaeffer, Thomas}, title = {Vor- und Nachteile einer Lumped-Mass-Modellierung von F{\"o}rderb{\"a}ndern am Beispiel eines Zwei-Walzensystems}, series = {Forschung im Ingenieurwesen}, volume = {88}, journal = {Forschung im Ingenieurwesen}, number = {1}, publisher = {Springer Vieweg}, address = {Belrin ; Heidelberg}, issn = {0015-7899}, doi = {10.1007/s10010-024-00736-4}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-72891}, pages = {9}, abstract = {Im Betrieb von F{\"o}rderb{\"a}ndern auftretende Ph{\"a}nomene sind das Bandwandern in Achsrichtung der Walzen und die Bandverformung in der Bandebene [1, S. 142]. Das Bandwandern ist bisher detailliert untersucht [2-4], w{\"a}hrend die Bandverformung Gegenstand weniger Ver{\"o}ffentlichungen ist. Deshalb wird in diesem Artikel eine Methode zur Berechnung der sich im dynamischen Betrieb einstellenden Verformung eines elastischen F{\"o}rderbandes vorgestellt. Dazu wird ein Mehrk{\"o}rpersimulations-Modell basierend auf der Lumped-Mass-Modellierung verwendet. Als Untersuchungsbeispiel dient ein Zwei-Walzensystem mit flexiblen und zylindrischen Walzen, sowie ein flexibles F{\"o}rderband. Es zeigt sich, dass mit der Lumped-Mass-Modellierung eine dynamische Bandverformung, die von der gew{\"a}hlten Diskretisierung abh{\"a}ngt, berechnet werden kann. Aufgrund dieser Abh{\"a}ngigkeit ist es notwendig eine Konvergenzanalyse durchzuf{\"u}hren. Zus{\"a}tzlich ist darauf zu achten, dass die k{\"u}nstliche Anregung aufgrund der Lumped-Mass-Modellierung nicht mit einer Eigenfrequenz des Modells zusammenf{\"a}llt.}, language = {de} } @article{SchudererRillSchaefferetal., author = {Schuderer, Matthias and Rill, Georg and Schaeffer, Thomas and Schulz, Carsten}, title = {Friction modeling from a practical point of view}, series = {Multibody System Dynamics}, journal = {Multibody System Dynamics}, publisher = {Springernature}, issn = {1384-5640}, doi = {10.1007/s11044-024-09978-0}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-72513}, pages = {18}, abstract = {AbstractRegularized static friction models have been used successfully for many years. However, they are unable to maintain static friction in detail. For this reason, dynamic friction models have been developed and published in the literature. However, commercial multibody simulation packages such as Adams, RecurDyn, and Simpack have developed their own specific stick-slip models instead of adopting one of the public domain approaches. This article introduces the fundamentals of these commercial models and their behavior from a practical point of view. The stick-slip models were applied to a simple test model and a more sophisticated model of a festoon cable system using their standard parameters.}, language = {en} } @article{RillSchaefferSchuderer, author = {Rill, Georg and Schaeffer, Thomas and Schuderer, Matthias}, title = {LuGre or not LuGre}, series = {Multibody System Dynamics}, journal = {Multibody System Dynamics}, publisher = {Springer}, doi = {10.1007/s11044-023-09909-5}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-65653}, pages = {28}, abstract = {The LuGre model is widely used in the analysis and control of systems with friction. Recently, it has even been made available in the commercial multibody dynamics simulation software system Adams. However, the LuGre model exhibits well-known drawbacks like too low and force rate-dependent break-away forces, drift problems during sticking periods, and significant differences in non-stationary situations between the pre-defined friction law and the one produced by the LuGre model. In the present literature, these problems are supposed to come from the model dynamics or its nonlinear nature. However, most of these drawbacks are not simple side effects of a dynamic friction model but are caused in the LuGre approach, as shown here, by a too simple and inconsistent model of the bristle dynamics. Standard examples and a more practical application demonstrate that the LuGre model is not a "what you see is what you get" approach. A dynamic friction model with accurate bristle dynamics and consistent friction force is set up here. It provides insight into the physical basis of the LuGre model dynamics. However, it results in a nonlinear and implicit differential equation, whose solution will not be easy because of the ambiguity of the friction characteristics. The standard workaround, a static model based on simple regularized characteristics, produces reliable and generally satisfactory results but definitely cannot maintain a stick. The paper presents a second-order dynamic friction model, which may serve as an alternative. It can maintain a stick and produces realistic and reliable results.}, language = {en} } @article{RillSchuderer, author = {Rill, Georg and Schuderer, Matthias}, title = {A Second-Order Dynamic Friction Model Compared to Commercial Stick-Slip Models}, series = {Modelling}, volume = {4}, journal = {Modelling}, number = {3}, publisher = {MDPI}, issn = {2673-3951}, doi = {10.3390/modelling4030021}, pages = {366 -- 381}, abstract = {Friction has long been an important issue in multibody dynamics. Static friction models apply appropriate regularization techniques to convert the stick inequality and the non-smooth stick-slip transition of Coulomb's approach into a continuous and smooth function of the sliding velocity. However, a regularized friction force is not able to maintain long-term stick. That is why dynamic friction models were developed in recent decades. The friction force depends herein not only on the sliding velocity but also on internal states. The probably best-known representative, the LuGre friction model, is based on a fictitious bristle but realizes a too-simple approximation. The recently published second-order dynamic friction model describes the dynamics of a fictitious bristle more accurately. It is based on a regularized friction force characteristic, which is continuous and smooth but can maintain long-term stick due to an appropriate shift in the regularization. Its performance is compared here to stick-slip friction models, developed and launched not long ago by commercial multibody software packages. The results obtained by a virtual friction test-bench and by a more practical festoon cable system are very promising. Thus, the second-order dynamic friction model may serve not only as an alternative to the LuGre model but also to commercial stick-slip models.}, language = {en} } @article{VoglSchulzSchaefferetal., author = {Vogl, Yannick and Schulz, Carsten and Schaeffer, Thomas and Geiger, Benjamin}, title = {Prediction of the wear behavior of a conveyor belt with flexible rollers}, series = {Multibody System Dynamics}, journal = {Multibody System Dynamics}, publisher = {Springer}, address = {Cham}, issn = {1384-5640}, doi = {10.1007/s11044-025-10097-7}, pages = {16}, abstract = {This paper introduces a method to predict wear behavior in conveyor belt systems using a lumped mass modeling approach. While previous research has focused primarily on lateral belt walking, this study shifts attention to belt deformation and its associated wear. Both significantly affect system efficiency and component lifespan. The authors propose using local frictional power as a wear indicator, leveraging its direct relation to frictional work in established wear models. To solely demonstrate the method, the study simulates a conveyor belt with three flexible rollers and a deformable belt modeled through rigid spheres connected by spring-damper elements. The authors visualize frictional power density across the belt width, distinguishing between running and transverse directions. The results demonstrate that the frictional power distribution depends heavily on discretization quality, particularly due to the polygon effect inherent in the lumped mass approach. A convergence analysis reveals the minimum necessary discretization of the belt, ensuring reliable qualitative results. To support the credibility of the work, this study compares theoretical expectations and initial wear observations from a real belt with the results from the shown approach. The plausibility check already shows promising results. The proposed methodology provides an adaptable framework to evaluate wear in belt-like structures. It can be readily adapted to a variety of multibody dynamics applications and integrated into larger MBS models that include the overall drivetrain and engine control. Future work will focus on refining discretization strategies and contact models, as well as validation of the wear model to enable quantitative predictions.}, language = {en} } @article{EsperSchultheissGradetal., author = {Esper, Lukas and Schultheiss, Ulrich and Grad, Marius and Noster, Ulf and Bund, Andreas}, title = {Application of the Hull Cell for Identifying Electropolishing Parameters to Adjust Surface Morphology in Additive Manufacturing}, series = {ECS Advances}, volume = {4}, journal = {ECS Advances}, number = {4}, publisher = {The Electrochemical Society}, issn = {2754-2734}, doi = {10.1149/2754-2734/ae184f}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-86295}, pages = {9}, abstract = {Additively processed materials are increasingly used to manufacture customized parts, e.g. medical implants. Implant surfaces often require a smooth finish, which can be achieved by post-processing and well-defined process parameters. In this study, the effects of electropolishing of metal parts produced by laser powder bed fusion are investigated using Hull cell experiments and a three-electrode setup. Current density voltage curves were measured with the three-electrode setup to identify the regimes for electropolishing. Subsequently different constant-currents were applied and Hull cell experiments were conducted. The surface roughness (Sz, Sa) and the mass removal were analysed. Surface morphologies were assessed using laser scanning and scanning electron microscopy. A reduction of the initial surface roughness of more than 90\% to Sa \< 0.3 μm has been achieved. Considering the passed electrical charge during electropolishing, results from Hull cell experiments are systematically correlated with current-controlled electropolishing. This approach enables the precise tailoring of polishing parameters to achieve surfaces with defined roughness. Furthermore, the study demonstrates the suitability of Hull cells in determining electropolishing parameters for additive materials and highlights their contribution to post-processing in additive manufacturing.}, language = {en} } @inproceedings{StockerLehrerDuddecketal., author = {Stocker, Philipp and Lehrer, Tobias and Duddeck, Fabian and Wagner, Marcus}, title = {Face-wise prediction of sheet-metal drawability using graph neural networks}, series = {Journal of Physics: Conference Series}, volume = {3104}, booktitle = {Journal of Physics: Conference Series}, number = {1}, publisher = {IOP Publishing}, issn = {1742-6588}, doi = {10.1088/1742-6596/3104/1/012053}, pages = {11}, abstract = {The early design phase of deep-drawn structural components involves time-consuming iterative development. Traditional drawability assessments rely on finite element simulations, which are computationally expensive and slow the design process. Alternative machine learning (ML) approaches show promise in accelerating this process but face challenges with existing methods. Existing low-dimensional ML models only provide global predictions without identifying specific geometric regions prone to failure. High-dimensional models provide local predictions but require significant amounts of training data. We propose a data-driven approach leveraging graph neural networks (GNNs) for face-wise drawability prediction of sheet metal components in their computer-aided design (CAD) representation. Our method aims to bridge the gap between the computational efficiency of ML and the spatial resolution of simulation by providing face-wise insight into potential failure regions. This study utilises a dataset of parametric U-channel geometries with variability in both geometry and topology. Ground-truth labels are generated using inverse analysis simulations. Geometric entities are represented through the use of UV parameterisations, whereby 3D surfaces are mapped into 2D space to facilitate geometric encoding. Concurrently, the topological relationships are captured using a face adjacency graph. To address data scarcity, we evaluate how different amounts of training data affect model performance and perform ablation studies to analyse the impact of different CAD representation features. Our results show that the proposed approach achieves high accuracy even with limited training data. In addition, the ablation studies provide insights into the most critical CAD features, guiding future research. These results highlight the potential of our GNN to predict face-wise drawability in the early design phase.}, language = {en} } @inproceedings{GalkaMeissner, author = {Galka, Stefan and Meißner, Sebastian}, title = {Simulation-Based Digital Twins for Internal Transport Systems}, series = {Procedia Computer Science}, volume = {274}, booktitle = {Procedia Computer Science}, publisher = {Elsevier}, doi = {10.1016/j.procs.2025.12.016}, pages = {161 -- 170}, abstract = {The increasing complexity of internal transport systems in industrial applications poses significant challenges for operational decision-making. This paper presents a simulation-based Digital Twin framework developed within the research project TwinTraSys to support the control of such systems. The framework is specifically tailored to the constraints of real-world IT infrastructures, requiring minimal transaction data, while enabling predictive analysis and dynamic scenario evaluation. It consists of a modular architecture divided into four core components: data provision, data preparation, simulation, and decision support. A dedicated simulation framework enables the automated generation of structural models and the integration of real-world operational control systems. The proposed approach has been validated in industrial settings and has demonstrated its ability to support resource planning and transport resource allocation through simulation-based experimentation and multi-criteria evaluation. This paper contributes to the practical advancement of Digital Twin applications in intralogistics by bridging the gap between theoretical models and real-world constraints.}, language = {en} } @article{AfanasevHoeferHoltmannspoetteretal., author = {Afanasev, Anna and H{\"o}fer, Philipp and Holtmannsp{\"o}tter, Jens and Zimmer, Felix and Ehrlich, Ingo}, title = {Development of a continuous fiber-reinforced 3D printing process with a 6-axis robot arm: Process design and equipment}, series = {The International Journal of Advanced Manufacturing Technology}, journal = {The International Journal of Advanced Manufacturing Technology}, publisher = {Springer}, issn = {0268-3768}, doi = {10.1007/s00170-025-17263-3}, pages = {20}, abstract = {The utilisation of 3D printing processes in the fabrication of continuous fiber-reinforced composites confers a multitude of advantages, in particular flexible design based on structural requirements. In order to achieve greater flexibility, there is a necessity for 3D printing systems that allow for customisable material selection and fiber positioning. This paper presents the design of a robot-based 3D printing system that incorporates an in-situ impregnation line and flexibility regarding the machine code generation for fiber positioning. The development of the system enabled the attainment of an average fiber volume content of up to 37.12\%. In the tensile tests, material characteristics up to E1 = 24.7 GPa and strength of up to RM1 = 0.51 GPa were determined.}, language = {en} } @article{HollweckLeidingerHartmannetal., author = {Hollweck, Christoph and Leidinger, Lukas and Hartmann, Stefan and Wagner, Marcus and W{\"u}chner, Roland}, title = {An analysis of the critical time step size for explicit dynamics using trimmed B-splines, LR-splines, and THB-splines}, series = {Computer Methods in Applied Mechanics and Engineering}, volume = {450}, journal = {Computer Methods in Applied Mechanics and Engineering}, publisher = {Elsevier}, issn = {0045-7825}, doi = {10.1016/j.cma.2025.118656}, pages = {36}, abstract = {Isogeometric analysis (IGA) combined with explicit dynamics is increasingly used in academia and has already been successfully applied in industrial simulations, including crash and sheet-metal forming. Since explicit schemes are only conditionally stable, accurate estimation of the critical time step is essential for both stability and efficiency. Adaptive mesh refinement is widely used to balance accuracy and computational cost. In IGA, THB- and LR-splines break the tensor-product structure of standard B-splines and enable local refinement, but their effect on the critical time step under trimming has not been systematically studied - a key requirement for reliable time step estimation. We investigate the critical time step in explicit dynamic simulations using trimmed B-splines, LR-splines, and THB-splines, based on a lumped mass matrix obtained by simple row summation. One-dimensional bar, two-dimensional membrane, and trimmed shell models are analyzed to determine how trimming and local refinement influence element and system eigenfrequencies, which directly control the stable time step. Refined boundary elements in open knot vectors are identified as the main bottleneck. Trimming these elements can increase the stable time step, though certain trimming configurations introduce new restrictions. Results show that LR- and THB-splines impose time step constraints similar to B-splines, making them equally suitable for explicit simulations. We also present a general method for computing element-wise B{\´e}zier extraction operators for LR- and THB-splines, enabling straightforward integration into standard finite element solvers. The findings are validated through nonlinear sheet-metal forming simulations in LS-DYNA using shells discretized with trimmed B-, LR-, and THB-splines. This represents the first such application and demonstrates their practical feasibility for industrial use.}, language = {en} } @article{QiaoGradNonn, author = {Qiao, Yu and Grad, Marius and Nonn, Aida}, title = {Toward an Efficient and Robust Process-Structure Prediction Framework for Filigree L-PBF 316L Stainless Steel Structures}, series = {Metals}, volume = {15}, journal = {Metals}, number = {7}, publisher = {MDPI}, issn = {2075-4701}, doi = {10.3390/met15070812}, pages = {22}, abstract = {Additive manufacturing (AM), particularly laser powder bed fusion (L-PBF), provides unmatched design flexibility for creating intricate steel structures with minimal post-processing. However, adopting L-PBF for high-performance applications is difficult due to the challenge of predicting microstructure evolution. This is because the process is sensitive to many parameters and has a complex thermal history. Thin-walled geometries present an added challenge because their dimensions often approach the scale of individual grains. Thus, microstructure becomes a critical factor in the overall integrity of the component. This study focuses on applying cellular automata (CA) modeling to establish robust and efficient process-structure relationships in L-PBF of 316L stainless steel. The CA framework simulates solidification-driven grain evolution and texture development across various processing conditions. Model predictions are evaluated against experimental electron backscatter diffraction (EBSD) data, with additional quantitative comparisons based on texture and morphology metrics. The results demonstrate that CA simulations calibrated with relevant process parameters can effectively reproduce key microstructural features, including grain size distributions, aspect ratios, and texture components, observed in thin-walled L-PBF structures. This work highlights the strengths and limitations of CA-based modeling and supports its role in reliably designing and optimizing complex L-PBF components.}, language = {en} } @article{KuettnerFischerLaumer, author = {Kuettner, Andreas and Fischer, Samuel and Laumer, Tobias}, title = {Mechanical and structural characterization of heat-staked parts realized by selective laser sintering of polyamide 12}, series = {The International Journal of Advanced Manufacturing Technology}, journal = {The International Journal of Advanced Manufacturing Technology}, publisher = {Springer}, doi = {10.1007/s00170-025-17319-4}, pages = {20}, abstract = {Heat staking is a joining process in which thermoplastic pins are formed by heat and pressure in a form-fitting and insoluble way. This study evaluates the mechanical performance and microstructure of selective laser sintered (SLS) polyamide 12 (PA 12) components before and after heat staking, compared with conventionally turned reference specimens. The components were characterized using tensile tests, micrographs, microscopy, and micro-CT measurements. For the tests, the forces and temperatures during heat staking were varied to determine the best process parameters. Tensile tests revealed that SLS joints achieved strengths of up to 33.6 MPa, approaching the 39.9 MPa of the turned references. Microstructural analysis showed a marked reduction in porosity due to heat staking. Porosity decreased from 3.9\% to 1.56\% at a staking force of 300 N and from 4.29\% to 0.81\% at 1000 N, highlighting the beneficial effect of increased force. These results demonstrate that heat staking parameters significantly influence local densification and mechanical performance, and that, under suitable conditions, SLS components can achieve joint strengths comparable to conventionally manufactured parts. The study shows that the heat staking process parameters have a significant influence on the local microstructure and thus on the mechanical performance and provides a basis for optimizing SLS components for new heat staking applications.}, language = {en} } @article{WeindlerLehnerEcksteinetal., author = {Weindler, Jeremy and Lehner, Hannes and Eckstein, J. and Dawoud, Belal}, title = {Performance assessment of a green hydrogen-based household energy system supported by a battery storage at different resolutions of the electrical load profile}, series = {International Journal of Hydrogen Energy}, volume = {144}, journal = {International Journal of Hydrogen Energy}, publisher = {Elsevier}, issn = {0360-3199}, doi = {10.1016/j.ijhydene.2025.04.431}, pages = {30 -- 41}, abstract = {Hydrogen deems quite suitable for medium- and long-term energy storage of surplus renewable electricity. Nowadays, all-in-one solutions consisting of an electrolyzer, a compressor, pressurized hydrogen storage tanks, a fuel cell (FC) and the necessary peripheral components are available for single family houses. This work presents a comparative assessment of the system's key performance indicators in a household system with three market available FCs with the nominal powers of 0.8, 1.4 and 7.8 kW. The design tool developed for the assessment of the hybrid energy system along with two energy management system configurations are introduced. An electrochemical and thermal model widely applied in the literature is used to model the FCs, which is validated against the available experimental data in the literature for all three FCs. The influence of the FCs' nominal power, their power dynamic operation range, the use of a battery storage with different capacities and the load profile's resolution have been technically assessed regarding the system's self-sufficiency (SS), the FC's efficiency, full-load operating hours, and number of on/off cycles. It turned out that, the system performance is strongly dependent on the nominal power of the FC and its power dynamic operation range. If no battery-storage is applied, the complete grid independence is not possible, and a high resolution of the load profile is indispensable in the assessment of the system design. A hybrid energy system comprising the 1.4 kW FC, a PV system of 10 kW peak power and a battery of 15 kW storage capacity showed a degree of SS of 98\%. The number of the full-load operating hours and on/off cycles of that FC amount to 768 and 116 cycles, respectively. Such promising results are referred to the high dynamic operation range of the battery, and its high discharge power capacity, which makes it more suitable to cover a remarkably higher fraction of the load deficit, if compared to a system without a battery.}, language = {en} } @article{WeindlerDawoud, author = {Weindler, Jeremy and Dawoud, Belal}, title = {Experimental investigation of a small-scale continuous flow ohmic heating reactor for a highly effective conversion of renewable electricity surpluses into heat}, series = {Applied Thermal Engineering}, volume = {242}, journal = {Applied Thermal Engineering}, publisher = {Elsevier}, issn = {1359-4311}, doi = {10.1016/j.applthermaleng.2024.122401}, pages = {15}, abstract = {Sector coupling is expected to play a decisive role as a key technology to realize the energy transition towards green energy supply. This work introduces, therefore, a comprehensive experimental study on a new power-to-heat system based on the continuous-flow, ohmic heating principle, which aims at utilizing renewable electricity in green processes. The ohmic heating technology, which is widely applied in the food industry, has been adapted and evaluated for delivering heat and domestic hot water to a single-family house. The introduced prototype is designed to convert renewable electricity into heat in the power range between 1000 and 3000 W with a typical electrical household installation (230 V, 50 Hz and 16 A fuse). A dedicated test rig has been developed and a comprehensive experimental campaign has been carried out to investigate the performance of the introduced system under typical operating conditions of a single-family house. Both the conversion efficiency and the dynamics of the thermal response of the introduced system have been assessed. It turned out that, the temperature lift between the return and supply of the reactor, and consequently, the conversion efficiency of electrical into thermal energy, are independent on the return temperature, for a fixed value of the volume flow rate of the electrolyte solution. A remarkable steady-state conversion efficiency of 97.5\% has been measured. In addition, the dynamic response of the ohmic heating system has been found to be strongly dependent on the desired temperature lift. By an implemented controller, 95\% of the steady state temperature lift of 44.5 K can be realized in 50 s, which marks an exceptionally rapid thermal response. The obtained results pave the way towards a field test study of the developed technology in a real household installation as well as to extend the focus on new fields such as green chemical processes.}, language = {en} } @article{SittlMarburgDeckersetal., author = {Sittl, Christopher and Marburg, Steffen and Deckers, Elke and Wagner, Marcus}, title = {Model order reduction for unbounded second-order vibroacoustic systems using infinite elements and Dirichlet-to-Neumann map}, series = {Computer Methods in Applied Mechanics and Engineering}, volume = {453}, journal = {Computer Methods in Applied Mechanics and Engineering}, publisher = {Elsevier}, doi = {10.1016/j.cma.2026.118846}, pages = {22}, abstract = {This work addresses the efficient numerical simulation of time-harmonic vibroacoustic problems in unbounded domains, with a focus on fluid-structure interaction. The underlying mathematical model is a second-order dynamical system arising from the coupling of structural and acoustic domains, incorporating material damping effects, relevant in structural acoustics and noise control applications. A central novelty of the proposed method is its unified computational framework that supports two distinct strategies for treating unbounded fluid domains: (1) non-local absorbing boundary conditions based on Dirichlet-to-Neumann map, and (2) infinite elements, which extend the computational domain rather than truncate it. Both approaches are integrated into a consistent formulation that enables flexible and accurate modeling of exterior wave propagation. To efficiently evaluate frequency-domain transfer functions, the method employs model order reduction using the Pad{\´e}-via-Lanczos technique. While this algorithm typically targets first-order systems, the present approach uses a Schur complement strategy to reduce the second-order system in a way that maintains computational efficiency and storage requirements comparable to first-order formulations. Importantly, the framework seamlessly embeds both interior structural damping and the additional dissipation introduced by the acoustic-domain truncation into the model-order reduction process. The exterior acoustic field is represented via spherical harmonic expansions, with expansion coefficients computed from the reduced system. Numerical results demonstrate the method's accuracy, efficiency, and scalability, making it well-suited for high-fidelity vibroacoustic analysis in unbounded domains.}, language = {en} } @article{SchulzGranessWeinzierletal., author = {Schulz, Carsten and Graneß, Henry and Weinzierl, Stefan and Nicklas, Johannes}, title = {Eigenvalue perturbation in drivetrain analysis and redesign}, series = {Multibody System Dynamics}, journal = {Multibody System Dynamics}, publisher = {Springer Nature}, issn = {1384-5640}, doi = {10.1007/s11044-026-10155-8}, pages = {17}, abstract = {The optimisation of the dynamic behavior of drive systems often involves targeted modifications of the system characteristics. Structural and parametric modifications are used to satisfy the constraints of the dynamic requirements. However, many optimisations are still achieved by intuition or parameter variations, even though more streamlined and easy-to-implement tools such as the eigenvalue perturbation method are available. In this article, the eigenvalue perturbation method in the form of an eigenvalue sensitivity analysis is used to efficiently optimise the dynamic behavior for two different use cases using different optimisation measures. This paper demonstrates how eigenvalue perturbation theory can efficiently optimise drivetrain dynamics by systematically modifying system parameters. Two case studies show how eigenvalue sensitivity analysis achieves targeted frequency shifts to avoid resonances: (1) adapting shaft stiffness and control parameters in a torsional drivetrain, and (2) adjusting structural modifications in a wind turbine bedplate. The study introduces the eigenvector tensor product as a weighting matrix, identifying key parameters for effective redesign. Compared to conventional parameter studies, this method enables precise control over system dynamics with minimal computational effort, making it highly applicable for vibration mitigation and drivetrain optimisation.}, language = {en} } @inproceedings{SuessMelznerDendorfer, author = {Suess, Franz and Melzner, Maximilian and Dendorfer, Sebastian}, title = {Towards ergonomics working - machine learning algorithms and musculoskeletal modeling}, series = {IOP Conference Series: Materials Science and Engineering}, volume = {1208}, booktitle = {IOP Conference Series: Materials Science and Engineering}, publisher = {IOP Publishing}, issn = {1757-899X}, doi = {10.1088/1757-899X/1208/1/012001}, abstract = {Ergonomic workplaces lead to fewer work-related musculoskeletal disorders and thus fewer sick days. There are various guidelines to help avoid harmful situations. However, these recommendations are often rather crude and often neglect the complex interaction of biomechanical loading and psychological stress. This study investigates whether machine learning algorithms can be used to predict mechanical and stress-related muscle activity for a standardized motion. For this purpose, experimental data were collected for trunk movement with and without additional psychological stress. Two different algorithms (XGBoost and TensorFlow) were used to model the experimental data. XGBoost in particular predicted the results very well. By combining it with musculoskeletal models, the method shown here can be used for workplace analysis but also for the development of real-time feedback systems in real workplace environments.}, language = {en} } @article{TauwaldMichelBrandtetal., author = {Tauwald, Sandra Melina and Michel, Johanna and Brandt, Marie and Vielsmeier, Veronika and Stemmer, Christian and Krenkel, Lars}, title = {Experimental studies and mathematical modeling of the viscoelastic rheology of tracheobronchial mucus from respiratory healthy patients}, series = {Multidisciplinary Respiratory Medicine}, volume = {18}, journal = {Multidisciplinary Respiratory Medicine}, number = {1}, publisher = {PAGEPress}, address = {Pavia, Italy}, issn = {2049-6958}, doi = {10.4081/mrm.2023.923}, pages = {12}, abstract = {BACKGROUND: Tracheobronchial mucus plays a crucial role in pulmonary function by providing protection against inhaled pathogens. Due to its composition of water, mucins, and other biomolecules, it has a complex viscoelastic rheological behavior. This interplay of both viscous and elastic properties has not been fully described yet. In this study, we characterize the rheology of human mucus using oscillatory and transient tests. Based on the transient tests, we describe the material behavior of mucus under stress and strain loading by mathematical models. METHODS: Mucus samples were collected from clinically used endotracheal tubes. For rheological characterization, oscillatory amplitude-sweep and frequency-sweep tests, and transient creep-recovery and stress-relaxation tests were performed. The results of the transient test were approximated using the Burgers model, the Weibull distribution, and the six-element Maxwell model. The three-dimensional microstructure of the tracheobronchial mucus was visualized using scanning electron microscope imaging. RESULTS: Amplitude-sweep tests showed storage moduli ranging from 0.1 Pa to 10000 Pa and a median critical strain of 4 \%. In frequency-sweep tests, storage and loss moduli increased with frequency, with the median of the storage modulus ranging from 10 Pa to 30 Pa, and the median of the loss modulus from 5 Pa to 14 Pa. The Burgers model approximates the viscoelastic behavior of tracheobronchial mucus during a constant load of stress appropriately (R2 of 0.99), and the Weibull distribution is suitable to predict the recovery of the sample after the removal of this stress (R2 of 0.99). The approximation of the stress-relaxation test data by a six-element Maxwell model shows a larger fit error (R2 of 0.91). CONCLUSIONS: This study provides a detailed description of all process steps of characterizing the rheology of tracheobronchial mucus, including sample collection, microstructure visualization, and rheological investigation. Based on this characterization, we provide mathematical models of the rheological behavior of tracheobronchial mucus. These can now be used to simulate mucus flow in the respiratory system through numerical approaches.}, language = {en} } @article{TauwaldErzingerQuadrioetal., author = {Tauwald, Sandra Melina and Erzinger, Florian and Quadrio, Maurizio and R{\"u}tten, Markus and Stemmer, Christian and Krenkel, Lars}, title = {Tomo-PIV in a patient-specific model of human nasal cavities: a methodological approach}, series = {Measurement Science and Technology}, volume = {35}, journal = {Measurement Science and Technology}, number = {5}, publisher = {IOP Publishing}, doi = {10.1088/1361-6501/ad282c}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-70393}, abstract = {The human nose serves as the primary gateway for air entering the respiratory system and plays a vital role in breathing. Nasal breathing difficulties are a significant health concern, leading to substantial healthcare costs for patients. Understanding nasal airflow dynamics is crucial for comprehending respiratory mechanisms. This article presents a detailed study using tomo-Particle Image Velocimetry (PIV) to investigate nasal airflow dynamics while addressing its accuracy. Embedded in the OpenNose project, the work described aims to provide a validation basis for different numerical approaches to upper airway flow. The study includes the manufacturing of a transparent silicone model based on a clinical CT scan, refractive index matching to minimize optical distortions, and precise flow rate adjustments based on physiological breathing cycles. This method allows for spatial high-resolution investigations in different regions of interest within the nasopharynx during various phases of the breathing cycle. The results demonstrate the accuracy of the investigations, enabling detailed analysis of flow structures and gradients. This spatial high-resolution tomo-PIV approach provides valuable insights into the complex flow phenomena occurring during the physiological breathing cycle in the nasopharynx. The study's findings contribute to advancements in non-free-of-sight experimental flow investigation of complex cavities under nearly realistic conditions. Furthermore, reliable and accurate experimental data is crucial for properly validating numerical approaches that compute this patient-specific flow for clinical purposes.}, language = {en} } @article{AuerSuessDendorfer, author = {Auer, Simon and S{\"u}ß, Franz and Dendorfer, Sebastian}, title = {Using markerless motion capture and musculoskeletal models: An evaluation of joint kinematics}, series = {Technology and Health Care}, journal = {Technology and Health Care}, publisher = {IOS Press}, issn = {0928-7329}, doi = {10.3233/THC-240202}, pages = {1 -- 10}, abstract = {BACKGROUND: This study presents a comprehensive comparison between a marker-based motion capture system (MMC) and a video-based motion capture system (VMC) in the context of kinematic analysis using musculoskeletal models. OBJECTIVE: Focusing on joint angles, the study aimed to evaluate the accuracy of VMC as a viable alternative for biomechanical research. METHODS: Eighteen healthy subjects performed isolated movements with 17 joint degrees of freedom, and their kinematic data were collected using both an MMC and a VMC setup. The kinematic data were entered into the AnyBody Modelling System, which enables the calculation of joint angles. The mean absolute error (MAE) was calculated to quantify the deviations between the two systems. RESULTS: The results showed good agreement between VMC and MMC at several joint angles. In particular, the shoulder, hip and knee joints showed small deviations in kinematics with MAE values of 4.8∘, 6.8∘ and 3.5∘, respectively. However, the study revealed problems in tracking hand and elbow movements, resulting in higher MAE values of 13.7∘ and 27.7∘. Deviations were also higher for head and thoracic movements. CONCLUSION: Overall, VMC showed promising results for lower body and shoulder kinematics. However, the tracking of the wrist and pelvis still needs to be refined. The research results provide a basis for further investigations that promote the fusion of VMC and musculoskeletal models.}, language = {en} } @article{ReinkerBlaesingBierletal., author = {Reinker, Lukas and Bl{\"a}sing, Dominic and Bierl, Rudolf and Ulbricht, Sabina and Dendorfer, Sebastian}, title = {Correlation of Acceleration Curves in Gravitational Direction for Different Body Segments during High-Impact Jumping Exercises}, series = {sensors}, volume = {23}, journal = {sensors}, number = {4}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/s23042276}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-58217}, abstract = {Osteoporosis is a common disease of old age. However, in many cases, it can be very well prevented and counteracted with physical activity, especially high-impact exercises. Wearables have the potential to provide data that can help with continuous monitoring of patients during therapy phases or preventive exercise programs in everyday life. This study aimed to determine the accuracy and reliability of measured acceleration data at different body positions compared to accelerations at the pelvis during different jumping exercises. Accelerations at the hips have been investigated in previous studies with regard to osteoporosis prevention. Data were collected using an IMU-based motion capture system (Xsens) consisting of 17 sensors. Forty-nine subjects were included in this study. The analysis shows the correlation between impacts and the corresponding drop height, which are dependent on the respective exercise. Very high correlations (0.83-0.94) were found between accelerations at the pelvis and the other measured segments at the upper body. The foot sensors provided very weak correlations (0.20-0.27). Accelerations measured at the pelvis during jumping exercises can be tracked very well on the upper body and upper extremities, including locations where smart devices are typically worn, which gives possibilities for remote and continuous monitoring of programs.}, language = {en} } @article{WiesentSchultheissLullaetal., author = {Wiesent, Lisa and Schultheiß, Ulrich and Lulla, Philipp and Noster, Ulf and Schratzenstaller, Thomas and Schmid, Christof and Nonn, Aida and Spear, Ashley}, title = {Computational analysis of the effects of geometric irregularities and post-processing steps on the mechanical behavior of additively manufactured 316L stainless steel stents}, series = {PLoS ONE}, volume = {15}, journal = {PLoS ONE}, number = {12}, publisher = {PLOS}, doi = {10.1371/journal.pone.0244463}, pages = {1 -- 30}, abstract = {Advances in additive manufacturing enable the production of tailored lattice structures and thus, in principle, coronary stents. This study investigates the effects of process-related irregularities, heat and surface treatment on the morphology, mechanical response, and expansion behavior of 316L stainless steel stents produced by laser powder bed fusion and provides a methodological approach for their numerical evaluation. A combined experimental and computational framework is used, based on both actual and computationally reconstructed laser powder bed fused stents. Process-related morphological deviations between the as-designed and actual laser powder bed fused stents were observed, resulting in a diameter increase by a factor of 2-2.6 for the stents without surface treatment and 1.3-2 for the electropolished stent compared to the as-designed stent. Thus, due to the increased geometrically induced stiffness, the laser powder bed fused stents in the as-built (7.11 ± 0.63 N) or the heat treated condition (5.87 ± 0.49 N) showed increased radial forces when compressed between two plates. After electropolishing, the heat treated stents exhibited radial forces (2.38 ± 0.23 N) comparable to conventional metallic stents. The laser powder bed fused stents were further affected by the size effect, resulting in a reduced yield strength by 41\% in the as-built and by 59\% in the heat treated condition compared to the bulk material obtained from tensile tests. The presented numerical approach was successful in predicting the macroscopic mechanical response of the stents under compression. During deformation, increased stiffness and local stress concentration were observed within the laser powder bed fused stents. Subsequent numerical expansion analysis of the derived stent models within a previously verified numerical model of stent expansion showed that electropolished and heat treated laser powder bed fused stents can exhibit comparable expansion behavior to conventional stents. The findings from this work motivate future experimental/numerical studies to quantify threshold values of critical geometric irregularities, which could be used to establish design guidelines for laser powder bed fused stents/lattice structures.}, subject = {Koronarendoprothese}, language = {en} } @article{AuerSchieblIversenetal., author = {Auer, Simon and Schiebl, Jonas and Iversen, Kristoffer and Subhash Chander, Divyaksh and Damsgaard, Michael and Dendorfer, Sebastian}, title = {Biomechanical assessment of the design and efficiency of occupational exoskeletons with the AnyBody Modeling System}, series = {Zeitschrift f{\"u}r Arbeitswissenschaften}, volume = {76}, journal = {Zeitschrift f{\"u}r Arbeitswissenschaften}, number = {4}, publisher = {Springer Nature}, doi = {10.1007/s41449-022-00336-4}, pages = {440 -- 449}, abstract = {Exoskeletons were invented over 100 years ago but have only become popular in the last two decades, especially in the working industry as they can decrease work-related loads significantly. The most often used exoskeletons are for the lower back and shoulder since these are commonly affected body regions. All devices have in common that their purpose is to reduce internal loads of vulnerable body regions. Nevertheless, there is still little understanding on how biomechanical loading in the human body changes when exoskeletons are used. Therefore, further analyses are needed. A promising candidate for these are musculoskeletal models, which are based on an inverse dynamics approach and can calculate external parameters such as ground reaction forces or other interaction forces as well as internal parameters such as joint reaction forces or muscle activities. The various examples in the literature show that these models are increasingly used for assessing the biomechanical effects of exoskeletons on the human body. Furthermore, musculoskeletal models can calculate biomechanical loadings of humans with and without exoskeletons for all kinds of applications and allow an evaluation of their purpose. Practical Relevance: This article highlights the possibilities of musculoskeletal models for assessing the design and efficiency of occupational exoskeletons. Several practical use cases are described along with distinct descriptions of common implications of musculoskeletal and exoskeleton modeling.}, language = {en} } @article{AuerKubowitschDendorfer, author = {Auer, Simon and Kubowitsch, Simone and Dendorfer, Sebastian}, title = {Kombinierter Einfluss von psychologischen und biomechanischen Faktoren auf die muskul{\"a}ren Belastungen beim Fußballspielen}, series = {Die Orthop{\"a}die}, volume = {52}, journal = {Die Orthop{\"a}die}, number = {11}, publisher = {Springer}, doi = {10.1007/s00132-023-04437-8}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-65113}, pages = {1 -- 6}, abstract = {When mental stress and musculoskeletal loading interact, the risk for injury increases due to altered body kinematics and increased muscle tension. These changes can be detected with musculoskeletal models, and mental loading and stress must be analyzed at emotional, cognitive, and behavioral levels. To investigate these kinematic and loading changes under stress, competitive athletes were subjected to mental stress during highly dynamic movements, and musculoskeletal models were used to analyze the biomechanical loading. It was shown that under mental stress, independent of the subjective perception, a strong change in muscle forces can occur. Accordingly, competitive athletes should undergo screenings to assess individual movement patterns and promote general stress resilience.}, language = {de} } @article{MelznerPfeifferSuessetal., author = {Melzner, Maximilian and Pfeiffer, Christian and Suess, Franz and Dendorfer, Sebastian}, title = {Musculoskeletal simulation of elbow stability for common injury patterns}, series = {Journal of Orthopaedic Research}, volume = {41}, journal = {Journal of Orthopaedic Research}, number = {6}, publisher = {Wiley}, issn = {1554-527X}, doi = {10.1002/jor.25460}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-54819}, pages = {1356 -- 1364}, abstract = {Elbow stability is derived from a combination of muscular, ligamentous, and bony structures. After an elbow trauma the stability of the joint is an important decision criterion for the subsequent treatment. The decision regarding non-operative/operative care depends mostly on subjective assessments of medical experts. Therefore, the aim of this study is to use musculoskeletal simulations as an objective assessment tool to investigate the extent to which failure of different stabilizers affects the elbow stability and how these observations correspond to the assessment from clinical practice. A musculoskeletal elbow simulation model was developed for this aim. To investigate the stability of the elbow, varus/valgus moments were applied under 0°, 45°and 90° flexion while the respective cubital angle was analyzed. This was performed for nine different injury scenarios, which were also evaluated for stability by clinical experts. With the results, it can be determined by which injury pattern and under which flexion angle the elbow stability is impaired regarding varus/valgus moments. The scenario with a complete failure of the medial and lateral ligaments and a fracture of the radial head was identified as having the greatest instability. The study presented a numerical determination of elbow stability against varus/valgus moments regarding clinical injury patterns, as well as a comparison of the numerical outcome with experience gained in clinical practice. The numerical predictions agree well with the assessments of the clinical specialists. Thus, the results from musculoskeletal simulation can make an important contribution to a more objective assessment of the elbow stability.}, language = {en} }