@article{SakoparnigGalanKusterleetal., author = {Sakoparnig, Marlene and Galan, Isabel and Kusterle, Wolfgang and Lindlar, Benedikt and Koraimann, G{\"u}nther and Angerer, Thomas and Steindl, Florian Roman and Briendl, Lukas G. and Jehle, Sebastian and Flotzinger, Johannes and Juhart, Joachim and Mittermayr, Florian}, title = {On the significance of accelerator enriched layers in wet-mix shotcrete}, series = {Tunnelling and Underground Space Technology}, volume = {131}, journal = {Tunnelling and Underground Space Technology}, publisher = {Elsevier}, doi = {10.1016/j.tust.2022.104764}, pages = {1 -- 10}, abstract = {The application process, which gives shotcrete its name is a robust and established method, dating back to the beginning of the 20th century. Since then, the spraying process has been significantly enhanced. However, during the last decades no major technical changes have been made. In this study the wet - mix shotcrete process including the dosing of accelerator was investigated. For this, we monitored the concrete and accelerator pressure with 5 sensors in the pumps and pipes, and analysed the accelerator distribution in the hardened shotcrete matrix. The recorded pressure fluctuations clearly indicated that the pumping of the concrete with a double-piston pump led to flow pulsations. The pressure along the accelerator pipes, controlled by a peristaltic pump, was not steady either. However, the accelerator flow pulsation had a higher frequency than that of the concrete flow. This misalignment led to changes in the accelerator to concrete ratio during the spraying process. The impact of these incongruent concrete and accelerator flows on the resulting hardened shotcrete was visually analysed with the use of 0.02 \% uranin as fluorescent tracer added to the accelerator. The tracer distribution showed that changes in the accelerator/concrete ratio led to the formation of 'accelerator layers', layers with higher accelerator concentrations in the hardened shotcrete. These layers show differences in chemistry, mineralogy and open porosity compared to the rest of the shotcrete matrix. The presence of accelerator enriched layers can have detrimental effects on the shotcrete properties, especially affecting the durability and mechanical performance. In consequence, we recommend a revision of the shotcrete process to eliminate these inhomogeneities.}, language = {en} } @article{Linner, author = {Linner, Thomas}, title = {Special issue ISARC 2021}, series = {Construction Robotics}, volume = {Vol. 6}, journal = {Construction Robotics}, number = {Issue 2}, editor = {Linner, Thomas}, publisher = {Springer Nature}, doi = {10.1007/s41693-022-00079-y}, pages = {58 -- 68}, abstract = {The research filed of construction robotics broadens increasingly in terms of complexity, approaches, technologies used, active stakeholders, and application areas. Worldwide labour and resource shortages, the need to increase circularity and resource efficiency, new materials and the increasing utilisation of digital construction tools in the planning and construction industry massively spur the uptake of robotic solutions for on-site construction. The initial boom of construction robots happened in the 1970s, driven by the Japanese construction industry. In the 1980s, a combination with parallel developments was supposed to achieve complete, integrated robotic on-site factories. From the mid-1980s onwards, the global interest in construction robots decreased gradually. Bulky and expensive systems, complex on-site navigation and logistics approaches, a narrow scope of tasks, inflexibility, incompatibility with on-site work organisation and professional qualification, low usability and insufficient inter-robot coordination capabilities revealed the immaturity of the systems. Only a few organisations predominantly situated in Asia such as Takenaka, Obayashi, Kajima Corporation, Nihon Bisho Co., Samsung, and Hitachi maintained development activities. However, since the mid-2010s, development activities are gaining traction again. On the application side, this is mainly driven by trends such as the need to upgrade the energy performance of buildings in Europe, a global necessity to remove asbestos from existing structures, and a demand for enormous quantities of high-rise buildings all over East Asia. On the system side, the renewed interest stems from major advances in physical-mechanical robot technology in other automation-driven industries such as the automotive industry. Robots became lighter, more flexible, their parts modular and interchangeable, more user friendly as well as significantly cheaper. On the digital side, the BIM-to-Robot pipeline was subject of intensive reserach and development. More and more methods and tools help to increase the usability of robots and facilitate the simulation and optimisation of robot-driven construction processes. In the last 4-5 years, the worldwide growing need and interest in construction robotics became highly evident. More than 200 robot systems are pushed by start-ups and spin-offs and their investors to the market. This is backed by an enormous number of activities and projects carried out in the academic area pushing to the boundaries of what is technologically possible. Major associations and their conferences increase significantly in popularity such as ISARC (International Association for Automation and Robotics in Construction), EC3 (European Council of Computing in Construction), and Robots in Architecture. Competency in digital construction, automation and robotics becomes a key for all stakeholders in the construction industry and many universities worldwide launch dedicated interdisciplinary programs. Powerful governments (China) and major funding programs such as Horizon Europe (Europe) massively request and fund the development of robotic solutions for construction such as drones, mobile robots, 3D-printing solutions, cable-driven robots, and exoskeletons. Regulators and standardisation organisation start to develop the first certification and standardisation schemes for construction robots and large software companies make attempts to allow to simulate and program robotic construction processes efficiently and robustly based on digital building and construction data. To showcase the diversity of cutting-edge research in the area, this special issue invited eight extended versions of selected papers from the ISARC 2021 conference. As such, this issue covers digital approaches to embed fabrication and robot information in BIM and IFC and program robots directly from digital building models. New robot systems spur novel robotic production processes, and machine learning enable novel logistics approaches for building components that may ultimately lead to robotic cranes and other robotic on-site logistics and handling solutions (including autonomous construction machines). In parallel, systematic evaluation and robot development methods are developed that allow to shed light on their performance in the construction process.}, language = {en} } @article{Linner, author = {Linner, Thomas}, title = {Special issue: Implementation-Oriented Construction Robotics}, series = {Construction Robotics}, volume = {7}, journal = {Construction Robotics}, publisher = {Springer Nature}, doi = {10.1007/s41693-023-00100-y}, pages = {1 -- 2}, language = {en} } @article{SteindlMittermayrSakoparnigetal., author = {Steindl, Florian R. and Mittermayr, Florian and Sakoparnig, Marlene and Juhart, Joachim and Briendl, Lukas G. and Lindlar, Benedikt and Ukrainczyk, Neven and Dietzel, Martin and Kusterle, Wolfgang and Galan, Isabel}, title = {On the porosity of low-clinker shotcrete and accelerated pastes}, series = {Construction and Building Materials}, volume = {368}, journal = {Construction and Building Materials}, publisher = {Elsevier}, address = {14}, issn = {0950-0618}, doi = {10.1016/j.conbuildmat.2023.130461}, abstract = {Although the number and size of interconnected pores have been identified as the most important aspects of concrete microstructure, comprehensive datasets on shotcrete porosity and pore size distributions are still scarce and their key controls are poorly investigated. In this study we investigate the effects of the spraying process, setting accelerator addition and mix design on the microstructure of real-scale dry- and wet-mix shotcrete and hand-mixed and sprayed accelerated pastes. A newly proposed deconvolution analysis of the pore size distributions, measured by mercury intrusion porosimetry, offers increased precision in determining the critical and median pore diameter parameters. In total >50 samples were analysed. Results show that the dry-mix shotcrete exhibits a shift towards coarser pore sizes (∼100-1 μm) than wet-mix shotcrete. Combinations of different supplementary cementitious materials are favourable for producing wet-mix shotcretes with refined pore structures. The addition of setting accelerators, up to 10 wt-\% of binder mass, and the spraying process cause systematic variations in the pore volume and pore structure of (sprayed) paste and shotcrete.}, language = {en} } @article{HaynackTimothyKraenkeletal., author = {Haynack, Alexander and Timothy, Jithender J. and Kr{\"a}nkel, Thomas and Gehlen, Christoph and Thiel, Charlotte}, title = {Analyse des Frost-Tausalz-Widerstands zementgebundener Baustoffe mittels 3D-Laserscanning}, series = {ce/papers: Proceedings in Civil Engineering}, volume = {6}, journal = {ce/papers: Proceedings in Civil Engineering}, number = {6}, publisher = {Ernst \& Sohn}, issn = {2509-7075}, doi = {10.1002/cepa.2951}, pages = {1189 -- 1196}, abstract = {Eine Herausforderung performancebasierter Pr{\"u}fverfahren zur Bewertung der Dauerhaftigkeit ist die Beschleunigung nat{\"u}rlicher Mechanismen. Dies ist notwendig, um innerhalb kurzer Zeit die Langzeit-Leistungsf{\"a}higkeit ermitteln zu k{\"o}nnen. Die Bestimmung der Frost-Tausalzbest{\"a}ndigkeit von Beton kann durch den CDF-Test erfolgen, welcher f{\"u}r Betone mit ausreichendem Frost-Tausalz-Widerstand sehr gut funktioniert. Bei Proben mit einer unzureichenden bzw. unbekannten Performance k{\"o}nnen erh{\"o}hte Randabwitterungen auftreten, welche durch das Abl{\"o}sen des seitlichen Abdichtbands entstehen. Der zunehmende Randeinfluss f{\"u}hrt so zu einer Verf{\"a}lschung der Ergebnisse und zu einer Untersch{\"a}tzung der tats{\"a}chlichen Performance des Bauteils. In diesem Beitrag werden M{\"o}rtel- und Betonprobek{\"o}rper mit unterschiedlichen Abwitterungsraten in Anlehnung an das CDF-Verfahren untersucht. Zus{\"a}tzlich wird die Oberfl{\"a}chensch{\"a}digung der Proben anhand einer neuartigen Messmethode mittels hochaufl{\"o}sendem 3D-Laserscanning ausgewertet. Die Ergebnisse zeigen, dass die Randeffekte mit der Laserscan-Methode umgangen und vergleichbare Ergebnisse zu den CDF-Untersuchungen erzielt werden k{\"o}nnen. Somit k{\"o}nnen Betone ohne Randeinfl{\"u}sse charakterisiert und eine pr{\"a}zise Prognose der Langzeitbest{\"a}ndigkeit getroffen werden.}, language = {de} } @article{SteindlGalanBaldermannetal., author = {Steindl, Florian Roman and Galan, Isabel and Baldermann, Andre and Sakoparnig, Marlene and Briendl, Lukas G. and Juhart, Joachim and Thumann, Maria and Dietzel, Martin and R{\"o}ck, Rudolf and Kusterle, Wolfgang and Mittermayr, Florian}, title = {Sulfate durability and leaching behaviour of dry- and wet-mix shotcrete mixes}, series = {Cement and Concrete Research}, volume = {137}, journal = {Cement and Concrete Research}, number = {November}, publisher = {Elsevier}, doi = {10.1016/j.cemconres.2020.106180}, pages = {1 -- 19}, abstract = {Shotcrete is a material frequently used in underground constructions such as tunnels, where Ca leaching and sulfate attack are important durability issues. In this study, two test methods were employed to investigate the sulfate resistance and leaching behaviour of dry- and wet-mix shotcretes in sulfate solutions on a time-resolved basis. Tests on powdered samples showed the dissolution of AFm, portlandite and C-A-S-H, subsequently followed by the precipitation of calcite and ettringite. The extent of sulfate expansion of drill cores corresponded to the chemical response of the powder materials, particularly on the reactivity of Ca- and Al-containing hydrated cement phases. The use of high-purity metakaolin (7-10 wt\%) in the shotcrete binder significantly decreased the sulfate durability, while high amounts of other SCMs such as blast-furnace slag and silica fume (> 20 wt\%) had a positive effect on the durability of shotcrete.}, language = {en} } @article{GrimmThielKraenkeletal., author = {Grimm, Benedikt and Thiel, Charlotte and Kr{\"a}nkel, Thomas and Gehlen, Christoph}, title = {Einfluss der Permeation auf die Carbonatisierung von Beton}, series = {ce/papers: Proceedings in Civil Engineering}, volume = {6}, journal = {ce/papers: Proceedings in Civil Engineering}, number = {6}, publisher = {Ernst \& Sohn}, address = {Berlin}, issn = {2509-7075}, doi = {10.1002/cepa.3005}, pages = {1348 -- 1357}, abstract = {Die Carbonatisierung von Beton kann einerseits zu Sch{\"a}den bei Stahlbetonbauwerken f{\"u}hren, andererseits kann der Beton so CO2 speichern und damit seinen CO2-Fußabdruck verringern. In diesem Beitrag wird dargestellt, wie eine effiziente Beschleunigung der Carbonatisierung durch Anlegen eines geringen {\"a}ußeren Drucks erreicht werden kann. Damit wird neben der Diffusion der wesentlich schneller ablaufende Transportmechanismus der Permeation ausgenutzt, der das CO2 tiefer in das Probeninnere transportiert und damit in kurzer Zeit die Bestimmung des Carbonatisierungswiderstand zementgebundener Materialien erm{\"o}glicht. Hierzu wurde eine Pr{\"u}feinrichtung entwickelt, die es erm{\"o}glicht, die CO2-Konzentration und in gewissen Grenzen auch relative Luftfeuchte sowie die Temperatur gezielt einzustellen und zu steuern, um so M{\"o}rtel- und Betonproben schnell und pr{\"a}zise zu carbonatisieren. Der Einfluss verschiedener Druckstufen und Wechselzyklen wird dargelegt und die resultierenden chemischen und physikalischen Ver{\"a}nderungen der Proben bestimmt. Als besonders effizient und gleichzeitig realit{\"a}tsnah erwies sich die konstante CO2-Beaufschlagung mit 3 Vol.-\% CO2 mit zus{\"a}tzlichem, moderatem Gasdruck. Das hier entwickelte Verfahren kann daher genutzt werden, um Betone schnell und effizient in zeitraffenden Materialtests hinsichtlich Carbonatisierungswiderstand zu charakterisieren.}, language = {en} } @article{NgHallSchmailzletal., author = {Ng, Ming Shan and Hall, Daniel and Schmailzl, Marc and Linner, Thomas and Bock, Thomas}, title = {Identifying enablers and relational ontology networks in design for digital fabrication}, series = {Automation in Construction}, volume = {144}, journal = {Automation in Construction}, publisher = {Elsevier}, address = {Amsterdam}, issn = {0926-5805}, doi = {10.1016/j.autcon.2022.104592}, abstract = {As use of digital fabrication increases in architecture, engineering and construction, the industry seeks appropriate management and processes to enable the adoption during the design/planning phase. Many enablers have been identified across various studies; however, a comprehensive synthesis defining the enablers of design for digital fabrication does not yet exist. This work conducts a systematic literature review of 59 journal articles published in the past decade and identifies 140 enablers under eight categories: actors, resources, conditions, attributes, processes, artefacts, values and risks. The enablers' frequency network is illustrated using an adjacency matrix. Through the lens of actor-network theory, the work creates a relational ontology to demonstrate the linkages between different enablers. Three examples are presented using onion diagrams: circular construction focus, business model focus and digital twin in industrialisation focus. Finally, this work discusses the intersection of relational ontology with process modelling to design future digital fabrication work routines.}, language = {en} } @article{SakoparnigGalanSteindletal., author = {Sakoparnig, Marlene and Galan, Isabel and Steindl, Florian Roman and Kusterle, Wolfgang and Juhart, Joachim and Grengg, Cyrill and Briendl, Lukas G. and Saxer, Andreas and Thumann, Maria and Mittermayr, Florian}, title = {Durability of clinker reduced shotcrete: Ca2+ leaching, sintering, carbonation and chloride penetration}, series = {Materials and structures}, volume = {54}, journal = {Materials and structures}, publisher = {Springer Nature}, doi = {10.1617/s11527-021-01644-7}, pages = {1 -- 23}, abstract = {The reduction of clinker use is mandatory to lower the negative environmental impact of concrete. In shotcrete mixes, similarly to the case of conventional concrete, the use of supplementary cementitious materials (SCMs) and proper mix design allow for the substitution of clinker without compromising the mechanical properties. However, the impact of the substitution on the durability of shotcrete needs to be further assessed and understood. The results from the present study, obtained from real-scale sprayed concrete applications, show a reduction of the Ca2+ leaching and sintering potential of clinker-reduced shotcrete mixes due to the presence of SCMs. This positive effect, crucial for low maintenance costs of tunnels, is mainly related to a reduced portlandite content, which on the other hand negatively affects the carbonation resistance of shotcrete. Additionally, the hydration of SCMs positively influences the chloride penetration resistance presumably due to a combination of microstructural changes and changes in the chloride binding capacity. Differences found in the pore size distribution of the various mixes have low impact on the determined durability parameters, in particular compared to the effect of inhomogeneities produced during shotcrete application.}, language = {en} } @article{vonGreveDierfeldLothenbachVollprachtetal., author = {von Greve-Dierfeld, Stefanie and Lothenbach, Barbara and Vollpracht, Anya and Wu, Bei and Huet, Bruno and Andrade, Carmen and Medina, C{\´e}sar and Thiel, Charlotte and Gruyaert, Elke and Vanoutrive, Hanne and Del Sa{\´e}z Bosque, Isabel F. and Ignjatovic, Ivan and Elsen, Jan and Provis, John L. and Scrivener, Karen and Thienel, Karl-Christian and Sideris, Kosmas and Zajac, Maciej and Alderete, Natalia and Cizer, {\"O}zlem and van den Heede, Philip and Hooton, Robert Douglas and Kamali-Bernard, Siham and Bernal, Susan A. and Zhao, Zengfeng and Shi, Zhenguo and de Belie, Nele}, title = {Understanding the carbonation of concrete with supplementary cementitious materials}, series = {Materials and Structures}, volume = {53}, journal = {Materials and Structures}, publisher = {Springer Nature}, doi = {10.1617/s11527-020-01558-w}, pages = {1 -- 34}, abstract = {Blended cements, where Portland cement clinker is partially replaced by supplementary cementitious materials (SCMs), provide the most feasible route for reducing carbon dioxide emissions associated with concrete production. However, lowering the clinker content can lead to an increasing risk of neutralisation of the concrete pore solution and potential reinforcement corrosion due to carbonation. carbonation of concrete with SCMs differs from carbonation of concrete solely based on Portland cement (PC). This is a consequence of the differences in the hydrate phase assemblage and pore solution chemistry, as well as the pore structure and transport properties, when varying the binder composition, age and curing conditions of the concretes. The carbonation mechanism and kinetics also depend on the saturation degree of the concrete and CO2 partial pressure which in turn depends on exposure conditions (e.g. relative humidity, volume, and duration of water in contact with the concrete surface and temperature conditions). This in turn influence the microstructural changes identified upon carbonation. This literature review, prepared by members of RILEM technical committee 281-CCC carbonation of concrete with supplementary cementitious materials, working groups 1 and 2, elucidates the effect of numerous SCM characteristics, exposure environments and curing conditions on the carbonation mechanism, kinetics and structural alterations in cementitious systems containing SCMs.}, language = {en} }