@inproceedings{SchmidtFanselowWirthetal., author = {Schmidt, Jochen and Fanselow, Stephanie and Wirth, Karl-Ernst and Peukert, Wolfgang and Hiller, Saskia and Laumer, Tobias and Schmidt, Michael}, title = {Herstellung von Polyolefinstrahlschmelzmaterialien mittels Schmelzeemulgieren zum Einsatz in der additiven Fertigung}, series = {Neue Entwicklungen in der Additiven Fertigung}, booktitle = {Neue Entwicklungen in der Additiven Fertigung}, editor = {Witt, Gerd and Wegner, Andreas and Sehrt, Jan}, publisher = {Springer}, address = {Berlin, Heidelberg}, isbn = {978-3-662-48472-2}, doi = {10.1007/978-3-662-48473-9_2}, pages = {13 -- 23}, abstract = {Im Rahmen dieses Beitrags wird das Schmelzeemulgieren als Verfahren zur Herstel-lung von Polymermikropartikeln vorgestellt. In diesem Prozess wird zun{\"a}chst ein Polymergranulat in einer kontinuierlichen Phase in Gegenwart geeigneter Additive in einem R{\"u}hrbeh{\"a}lter aufgeschmolzen, die Rohemulsion in einer Rotor-Stator-Einheit feinemulgiert und anschließend zu einer Suspension abgek{\"u}hlt. Der Einfluss von Prozessparametern und Systemzusam-mensetzung auf das Emulgierergebnis wird diskutiert und die Anwendbarkeit des Verfahrens f{\"u}r polymere Mikropartikeln anhand von Polypropylen (PP) und Polyethylen (PE-HD) dargestellt. Die erhaltenen Suspensionen werden zur {\"U}berf{\"u}hrung in Pulverform spr{\"u}hgetrocknet und die Fließeigenschaften des Pulvers analysiert. Durch trockenes Beschichten mit pyrogener Kiesels{\"a}ure kann die Fließf{\"a}higkeit der erhaltenen Partikeln weiter verbessert werden. Das Verfahren bietet somit einen neuen Zugang zur Herstellung neuer Ausgangsmaterialien f{\"u}r die Additive Fertigung.}, language = {de} } @article{BluemelSachsLaumeretal., author = {Bl{\"u}mel, Christina and Sachs, Marius and Laumer, Tobias and Winzer, Bettina and Schmidt, Jochen and Schmidt, Michael and Peukert, Wolfgang and Wirth, Karl-Ernst}, title = {Increasing flowability and bulk density of PE-HD powders by a dry particle coating process and impact on LBM processes}, series = {Rapid Prototyping Journal}, volume = {21}, journal = {Rapid Prototyping Journal}, number = {6}, publisher = {Emerald}, issn = {1758-7670}, doi = {10.1108/RPJ-07-2013-0074}, pages = {697 -- 704}, abstract = {Purpose - The purpose of this paper is to demonstrate the processability of cohesive PE-HD particles in laser beam melting processes (LBM) of polymers. Furthermore, we present a characterization method for polymer particles, which can predict the quality of the powder deposition via LBM processes. Design/methodology/approach - This study focuses on the application of dry particle coating processes to increase flowability and bulk density of PE-HD particles. Both has been measured and afterwards validated via powder deposition of PE-HD particles in a LBM machine. Findings - For efficient coating in a dry particle coating process, the PE-HD particles and the attached nanoparticles need to show similar surface chemistry, i.e. both need to behave either hydrophobic or hydrophilic. It is demonstrated that dry particle coating is appropriate to enhance flowability and bulk density of PE-HD particles and hence considerably improves LBM processes and the resulting product quality. Originality/value - At present, in LBM processes mainly polyamide (PA), 12 particles are used, which are so far quite expensive in comparison to, for example, PE-HD particles. This work provides a unique and versatile method for nanoparticulate surface modification which may be applied to a wide variety of materials. After the coating, the particles are applicable for the LBM process. Our results provide a correlation between flowability and bulk density and the resulting product quality.}, language = {en} } @misc{MauererRexhepajMonkmanetal., author = {Mauerer, Wolfgang and Rexhepaj, Tanja and Monkman, Gareth J. and Sindersberger, Dirk and Diermeier, Andreas and Neidhart, Thomas and Wolfrum, Dominik and Sterner, Michael and Heberl, Michael and Nusko, Robert and Maier, Georg and Nagl, Klaus and Reuter, Monika and Hofrichter, Andreas and Lex, Thomas and Lesch, Florian and Kieninger, B{\"a}rbel and Szalo, Alexander Eduard and Zehner, Alexander and Palm, Christoph and Joblin, Mitchell and Apel, Sven and Ramsauer, Ralf and Lohmann, Daniel and Westner, Markus and Strasser, Artur and Munndi, Maximilian and Ebner, Lena and Elsner, Michael and Weiß, Nils and Segerer, Matthias and Hackenberg, Rudolf and Steger, Sebastian and Schmailzl, Anton and Dostalek, Michael and Armbruster, Dominik and Koch, Fabian and Hierl, Stefan and Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus and Briem, Ulrich and Diermeier, Andreas and Spreitzer, Stefan and Beiderbeck, Sabrina and Hook, Christian and Zobel, Martin and Weber, Tim and Groß, Simon and Penzkofer, Rainer and Dendorfer, Sebastian and Schillitz, Ingo and Bauer, Thomas and Rudolph, Clarissa and Schmidt, Katja and Liebetruth, Thomas and Hamer, Markus and Haug, Sonja and Vernim, Matthias and Weber, Karsten and Saßmannshausen, Sean Patrick and Books, Sebastian and Neuleitner, Nikolaus and Rechenauer, Christian and Steffens, Oliver and Kusterle, Wolfgang and G{\"o}mmel, Roland and Wellnitz, Felix and Stierstorfer, Johannes and Stadler, Dominik and Hofmann, Matthias J. and Motschmann, Hubert and Shamonin (Chamonine), Mikhail and Bleicher, Veronika and Fischer, Sebastian and Hackenberg, Rudolf and Horn, Anton and Kawasch, Raphael and Petzenhauser, Michael and Probst, Tobias and Udalzow, Anton and Dams, Florian and Schreiner, Rupert and Langer, Christoph and Prommesberger, Christian and Ławrowski, Robert Damian}, title = {Forschungsbericht 2016}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, doi = {10.35096/othr/pub-1384}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13840}, language = {de} } @misc{AppelhansKampmannMottoketal., author = {Appelhans, Marie-Luise and Kampmann, Matthias and Mottok, J{\"u}rgen and Riederer, Michael and Nagl, Klaus and Steffens, Oliver and D{\"u}nnweber, Jan and Wildgruber, Markus and Roth, Julius and Stadler, Timo and Palm, Christoph and Weiß, Martin Georg and Rochholz, Sandra and Bierl, Rudolf and Gschossmann, Andreas and Haug, Sonja and Schmidbauer, Simon and Koch, Anna and Westner, Markus and Bary, Benedikt von and Ellermeier, Andreas and V{\"o}gele, Daniel and Maiwald, Frederik and Hierl, Stefan and Schlamp, Matthias and Ehrlich, Ingo and Siegl, Marco and H{\"u}ntelmann, Sven and Wildfeuer, Matthias and Br{\"u}ckl, Oliver and Sterner, Michael and Hofrichter, Andreas and Eckert, Fabian and Bauer, Franz and Dawoud, Belal and Rabl, Hans-Peter and Gamisch, Bernd and Schmidt, Ottfried and Heberl, Michael and Thema, Martin and Mayer, Ulrike and Eller, Johannes and Sippenauer, Thomas and Adelt, Christian and Haslbeck, Matthias and Vogl, Bettina and Mauerer, Wolfgang and Ramsauer, Ralf and Lohmann, Daniel and Sax, Irmengard and Gabor, Thomas and Feld, Sebastian and Linnhoff-Popien, Claudia and Ławrowski, Robert Damian and Langer, Christoph and Schreiner, Rupert and Sellmair, Josef}, title = {Forschung 2019}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-9818209-7-3}, doi = {10.35096/othr/pub-789}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-7890}, pages = {72}, abstract = {Bericht mit Forschungsprojekten aus verschiedenen Bereichen der OTH Regensburg mit dem Schwerpunktthema "K{\"u}nstliche Intelligenz" und einem Gespr{\"a}ch zur "Medizin der Zukunft"}, subject = {Forschung}, language = {de} } @misc{BroserFalterŁawrowskietal., author = {Broser, Christian and Falter, Thomas and Ławrowski, Robert Damian and Altenbuchner, Amelie and V{\"o}gele, Daniel and Koss, Claus and Schlamp, Matthias and Dunnweber, Jan and Steffens, Oliver and Heckner, Markus and Jaritz, Sabine and Schiegl, Thomas and Corsten, Sabine and Lauer, Norina and Guertler, Katherine and Koenig, Eric and Haug, Sonja and Huber, Dominik and Birkenmaier, Clemens and Krenkel, Lars and Wagner, Thomas and Justus, Xenia and Saßmannshausen, Sean Patrick and Kleine, Nadine and Weber, Karsten and Braun, Carina N. and Giacoppo, Giuliano and Heinrich, Michael and Just, Tobias and Schreck, Thomas and Schnabl, Andreas and Gilmore, Amador T{\´e}ran and Roeslin, Samuel and Schmid, Sandra and Wellnitz, Felix and Malz, Sebastian and Maurial, Andreas and Hauser, Florian and Mottok, J{\"u}rgen and Klettke, Meike and Scherzinger, Stefanie and St{\"o}rl, Uta and Heckner, Markus and Bazo, Alexander and Wolff, Christian and Kopper, Andreas and Westner, Markus and Pongratz, Christian and Ehrlich, Ingo and Briem, Ulrich and Hederer, Sebastian and Wagner, Marcus and Schillinger, Moritz and G{\"o}rlach, Julien and Hierl, Stefan and Siegl, Marco and Langer, Christoph and Hausladen, Matthias and Schreiner, Rupert and Haslbeck, Matthias and Kreuzer, Reinhard and Br{\"u}ckl, Oliver and Dawoud, Belal and Rabl, Hans-Peter and Gamisch, Bernd and Schmidt, Ottfried and Heberl, Michael and G{\"a}nsbauer, Bianca and Bick, Werner and Ellermeier, Andreas and Monkman, Gareth J. and Prem, Nina and Sindersberger, Dirk and Tschurtschenthaler, Karl and Aurbach, Maximilian and Dendorfer, Sebastian and Betz, Michael A. and Szecsey, Tamara and Mauerer, Wolfgang and Murr, Florian}, title = {Forschung 2018}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-9818209-5-9}, doi = {10.35096/othr/pub-1382}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13826}, pages = {98}, subject = {Forschung}, language = {de} } @article{LaumerKargSchmidt, author = {Laumer, Tobias and Karg, Michael Cornelius Hermann and Schmidt, Michael}, title = {Laser Beam Melting of Multi-Material Components}, series = {Physics Procedia}, volume = {39}, journal = {Physics Procedia}, publisher = {Elsevier}, issn = {1875-3892}, doi = {10.1016/j.phpro.2012.10.068}, pages = {518 -- 525}, abstract = {First results regarding the realisation of multi-material components manufactured by Laser Beam Melting of polymers and metals are published. For realising composite structures from polymer powders by additive manufacturing, at first relevant material properties regarding compatibility have to be analysed. The paper shows the main requirements for compatibility between different materials and offers first results in form of a compatibility matrix of possible combinations for composite structures.For achieving gradient properties of additively manufactured metal parts by using composite materials the composition of alloying components in the powder and adapted process strategies are varied. As an alternative to atomizing pre-alloyed materials, mixtures of different powders are investigated.}, language = {en} } @inproceedings{LaumerKargSchmidt, author = {Laumer, Tobias and Karg, Michael Cornelius Hermann and Schmidt, Michael}, title = {Neue Prozessstrategien zur Herstellung von Multi- Material-Bauteilen und Gradientenwerkstoffen}, series = {Zukunft individuell gestalten : Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung ; [Dezember 2012 ; N{\"u}rnberg]}, booktitle = {Zukunft individuell gestalten : Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung ; [Dezember 2012 ; N{\"u}rnberg]}, address = {Erlangen}, pages = {101 -- 116}, abstract = {Das additive Fertigungsverfahren, dem gemeinhin die gr{\"o}ßten Potentiale zugesprochen werden, ist das Laserstrahlschmelzen im Pulverbett von Kunststoffen (LSS-K) und von Metallen (LSS-M). Wie bei anderen Techniken der additiven Fertigung werden Bauteile direkt aus CAD-Dateien ohne zus{\"a}tzliche Werkzeuge bei enormer konstruktiver Freiheit gefertigt. Die resultierenden Werkstoffeigenschaften sind vergleichbar mit konventionelleren Prozessrouten wie etwa dem Spritzgießen thermoplastischer Polymere beziehungsweise auf der Seite der Metalle dem Schmieden oder Gießen. Derzeit wird der Einsatz des LSS zur Fertigung von Endprodukten in kleinen St{\"u}ckzahlen erschwert von nicht ausreichender Prozessstabilit{\"a}t und, insbesondere bei Kunststoffen, von der eingeschr{\"a}nkten Werkstoffauswahl. Bisher werden f{\"u}r beide Werkstoffklassen Bauteile aus jeweils einem einzigen Ausgangsmaterial hergestellt. N{\"a}herungsweise erzeugt LSS also einheitliche Materialeigenschaften {\"u}ber das gesamte Bauteil hinweg. Ein Ansatz, der in den Teilprojekten A5 und B6 des Sonderforschungsbereichs 814 verfolgt wird, ist die Realisierung von Multi-Material-Bauteilen mittels LSS-K beziehungsweise LSS-M.}, language = {de} } @inproceedings{LaumerKargSchmidt, author = {Laumer, Tobias and Karg, Michael Cornelius Hermann and Schmidt, Michael}, title = {Additive Manufacturing of Gradient and Multimaterial Components}, series = {International Conference on Competitive Manufacturing COMA, 2013, Stellenbosch}, booktitle = {International Conference on Competitive Manufacturing COMA, 2013, Stellenbosch}, abstract = {In the paper first results regarding the realisation of gradient and multi-material parts manufactured by Laser Beam Melting in powder bed of metals and polymers are published. Gradient properties of additively manufactured metal parts can be achieved by varying the composition of alloying components in the powder and adapting process strategies. As an alternative to atomizing pre-alloyed materials, mixtures of different powders are investigated. For realizing multi-material-parts from polymers, at first relevant material properties concerning compatibility have to be analysed. Therefore the paper shows the main requirements for compatibility between different materials and also first results regarding the compatibility of polymer powders and possible combinations for the manufacturing of multi-material components by laser beam melting of polymers.}, language = {en} } @inproceedings{LaumerKargSchmidt, author = {Laumer, Tobias and Karg, Michael Cornelius Hermann and Schmidt, Michael}, title = {Neue Prozessstrategien zur Herstellung von Multi-Material-Bauteilen mit Hilfe des Laserstrahlschmelzens}, series = {Industriekolloquium des SFB 814, 2, 2013, N{\"u}rnberg}, booktitle = {Industriekolloquium des SFB 814, 2, 2013, N{\"u}rnberg}, publisher = {Universit{\"a}t Erlangen-N{\"u}rnberg, Lehrstuhl f{\"u}r Kunststofftechnik}, isbn = {978-3-931864-59-0}, language = {de} } @inproceedings{LaumerSchmidtStichel, author = {Laumer, Tobias and Schmidt, Michael and Stichel, Thomas}, title = {Influence of temperature gradients on the part properties for the simultaneous laser beam melting of polymers}, series = {Proceedings of Laser in Manfacturing Conference 2015, June 22 - June 25, 2015 Munich, Germany}, booktitle = {Proceedings of Laser in Manfacturing Conference 2015, June 22 - June 25, 2015 Munich, Germany}, organization = {German Scientific Laser Society (WLT e.V.)}, abstract = {By Laser Beam Melting of polymers (LBM), parts with almost any geometry can be built directly out of CAD files without the need for additional tools. Thus, prototypes or parts in small series production can be generated within short times. Up to now, no multi-material parts have been built by LBM, which is a major limitation of the technology. To realize multi-material parts, new mechanisms for depositing different polymer powders as well as a new irradiation strategy are needed, by which polymers with different melting temperatures can be warmed to their specific preheating temperatures and be molten simultaneously. This is achieved by simultaneous laser beam melting (SLBM). In the process, two different materials are deposited next to each other and preheated a few degrees below their melting temperatures by infrared emitters and laser radiation (λ = 10.60 µm), before in the last step the two preheated powders are molten simultaneously by an additional laser (λ = 1.94 µm). So far, multi-material tensile bars have been realized and analyzed regarding their boundary zone between both materials. The experiments showed that the temperature gradients in the boundary zone and along the building direction seem to be of great importance for the process stability and the resulting part properties. Therefore, a detailed analysis of the occurring temperature gradients during the process is needed to identify adequate process adjustments regarding the temperature controlling. To analyze the temperature gradients, thermocouples positioned inside the powder bed are used. By varying the temperature of the building platform, the influence of different temperature gradients on the resulting part properties is shown.}, language = {en} } @article{LaumerStichelRiedlbaueretal., author = {Laumer, Tobias and Stichel, Thomas and Riedlbauer, Daniel and Amend, Philipp and Mergheim, Julia and Schmidt, Michael}, title = {Realization of multi-material polymer parts by simultaneous laser beam melting}, series = {Journal of Laser Micro / Nanoengineering}, volume = {10}, journal = {Journal of Laser Micro / Nanoengineering}, number = {2}, publisher = {Japan Laser Processing Society}, abstract = {In this paper, first results regarding the realization of multi-material parts by Simultaneous Laser Beam Melting (SLBM) of polymers are presented. This new approach allows the layerwise generation of parts consisting of different polymer materials within one building process. Besides the typical advantages of additive manufacturing technologies, such parts can fulfill different product requirements concomitant and therefore could enlarge the overall field of application. The powder materials used for this paper are polyethylene (PE) and a polyamide based thermoplastic elastomer (TPE). After depositing the powder materials next to each other, infrared-emitters heat the lower melting polymer and a CO2 laser provides the preheating temperature of the higher melting polymer. In the last step, a thulium fibre laser melts the two preheated powders simultaneously. The realized specimens are characterized by cross sections and their tensile strengths are determined. Additionally, the new approach of the simultaneous energy irradiation is investigated using a Finite Element Analysis in order to gain a more profound process understanding. In that sense, the influence of the size of the exposure area on the reachable maximum temperatures inside that area was analyzed by the simulation and compared to experimental studies.}, language = {en} } @article{LaumerStichelAmendetal., author = {Laumer, Tobias and Stichel, Thomas and Amend, Philipp and Schmidt, Michael}, title = {Simultaneous laser beam melting of multimaterial polymer parts}, series = {Journal of Laser Applications}, volume = {27}, journal = {Journal of Laser Applications}, number = {S2}, publisher = {Laser Institute of America}, issn = {1938-1387}, doi = {10.2351/1.4906303}, abstract = {By simultaneous laser beam melting (SLBM), parts consisting of different polymer powders can be additively manufactured within one building process. Besides the advantages of conventional LBM, e.g., not needing additional tools and being able to realize parts with almost any geometry, different product requirements can be achieved within a single part. Product requirements may be different chemical resistances or haptic material properties. Therefore, SLBM enlarges the application field for additive manufacturing in general. In the process, two different materials are deposited on the building platform and preheated a few degrees below the melting temperature of the lower melting polymer by infrared emitters. Afterward, a CO2 laser (λ = 10.6 μm) provides the energy for the temperature difference between the preheating temperatures of both materials. Finally, a digital light processing chip is used to achieve simultaneous and flexible energy deposition for melting both preheated polymers. By illuminating the chip with a laser, parts of the beam can be flexibly guided onto the powder bed or into a beam trap. As laser, a single mode thulium laser (λ = 1.94 μm) is used. After melting the layer, a new layer is deposited and the process starts anew. In this paper, polypropylene and polyamide 12 are used as materials. After analyzing the material and melting behavior during the process by a high-resolution thermal imaging system, the parts are qualified regarding their material compatibility at the boundary zone and porosity by cross sections.}, language = {en} } @inproceedings{LaumerStichelAmendetal., author = {Laumer, Tobias and Stichel, Thomas and Amend, Philipp and Roth, Stephan and Schmidt, Michael}, title = {Analysis of Temperature Gradients during Simultaneous Laser Beam Melting of Polymers}, series = {Physics Procedia}, volume = {56}, booktitle = {Physics Procedia}, publisher = {Elsevier}, doi = {10.1016/j.phpro.2014.08.159}, pages = {167 -- 175}, abstract = {By simultaneous laser beam melting (SLBM), different polymer powders can be processed to multi-material parts, which offers the potential to enlarge the field of application for conventional LBM. In a SLBM process, a powder bed consisting of different polymers and therefore with different melting and crystallization temperatures is deposited. Besides the use of infrared emitters for preheating the lower melting polymer, a CO2 laser distributes the necessary preheating temperature of the higher melting polymer. In the last step, a thulium fibre laser distributes the energy necessary for melting the two preheated powders simultaneously. In order to analyze the temperature gradients of the process on the powder surface and in deeper layers, a high-resolution thermal imaging system and thermocouples are used.}, language = {en} } @inproceedings{LaumerRothSticheletal., author = {Laumer, Tobias and Roth, Stephan and Stichel, Thomas and Schmidt, Michael}, title = {Strategien zur Erzeugung von dreidimensionalen Multi-Material-Bauteilen}, series = {4. Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung 814, 2015, N{\"u}rnberg}, booktitle = {4. Industriekolloquium des Sonderforschungsbereichs 814 - Additive Fertigung 814, 2015, N{\"u}rnberg}, organization = {Friedrich-Alexander-Universit{\"a}t Erlangen-N{\"u}rnberg, Sonderforschungsbereich 814 Additive Fertigung}, isbn = {978-3931864651}, language = {de} } @article{StichelLaumerSchmidt, author = {Stichel, Thomas and Laumer, Tobias and Schmidt, Michael}, title = {Simulation des (quasi-)simultanen Laserstrahlschmelzens zur Herstellung von Multi-Material-Bauteilen aus Polymeren}, series = {Rapid.Tech + FabCon 3.D - International Trade Show + Conference for Additive Manufacturing}, journal = {Rapid.Tech + FabCon 3.D - International Trade Show + Conference for Additive Manufacturing}, publisher = {Hanser}, doi = {10.3139/9783446458123.020}, pages = {312 -- 329}, language = {en} } @inproceedings{LaumerSchmidtStichel, author = {Laumer, Tobias and Schmidt, Michael and Stichel, Thomas}, title = {Correlation Analysis of Different Building Parameters on the Part Properties of Parts Built by Simultaneous Laser Beam Melting of Polymers}, series = {Fraunhofer Direct Digital Manufacturing Conference DDMC 2016 : Conference Proceedings, March 2016, Berlin}, booktitle = {Fraunhofer Direct Digital Manufacturing Conference DDMC 2016 : Conference Proceedings, March 2016, Berlin}, publisher = {Fraunhofer Verlag}, abstract = {Simultaneous Laser Beam Melting of polymers (SLBM) allows the generation of multi-material components,consisting of different thermoplastic polymers, within one additive building process. Besides the common advantagesof conventional Laser Beam Melting (LBM), multi-material components built by SLBM can fulfill different productrequirements like different chemical resistances or haptic material properties within a single part. To achieve suchparts, different powder materials are deposited next to each other and preheated a few degrees below their meltingtemperatures by infrared emitters and laser radiation (λ = 10.60 μm), before in the last step the preheated powdersare molten simultaneously by an additional laser source (λ = 1.94 μm). In this paper, different polymer powders likepolypropylene (PP) and polyamide 12 (PA12) are used for the generation of multi-material specimens. By varyingdifferent building parameters according to a specified design of experiments, their influence on the part properties isanalyzed. Important building parameters are the intensity and the irradiation time of the laser beam used for meltingthe preheated powders. Besides using tensile tests to determine the tensile strength and the elongation at break, theaverage part height in dependence of the energy input is analyzed. The overall aim is to specify the correlationbetween different building parameters regarding the energy deposition on the resulting part properties.}, language = {en} } @inproceedings{LaumerStichelBocketal., author = {Laumer, Tobias and Stichel, Thomas and Bock, Thomas and Amend, Philipp and Schmidt, Michael}, title = {Characterization of temperature-dependent optical material properties of polymer powders}, series = {AIP Conference Proceedings}, booktitle = {AIP Conference Proceedings}, number = {1}, publisher = {AIP Publishing}, doi = {10.1063/1.4918508}, abstract = {In former works, the optical material properties of different polymer powders used for Laser Beam Melting (LBM) at room temperature have been analyzed. With a measurement setup using two integration spheres, it was shown that the optical material properties of polymer powders differ significantly due to multiple reflections within the powder compared to solid bodies of the same material. Additionally, the absorption behavior of the single particles shows an important influence on the overall optical material properties, especially the reflectance of the powder bed. Now the setup is modified to allow measurements at higher temperatures. Because crystalline areas of semi-crystalline thermoplastics are mainly responsible for the absorption of the laser radiation, the influence of the temperature increase on the overall optical material properties is analyzed. As material, conventional polyamide 12 and polypropylene as new polymer powder material, is used. By comparing results at room temperature and at higher temperatures towards the melting point, the temperature-dependent optical material properties and their influence on the beam-matter interaction during the process are discussed. It is shown that the phase transition during melting leads to significant changes of the optical material properties of the analyzed powders.}, language = {en} } @article{LaumerStichelRathsetal., author = {Laumer, Tobias and Stichel, Thomas and Raths, Max and Schmidt, Michael}, title = {Analysis of the Influence of Different Flowability on Part Characteristics Regarding the Simultaneous Laser Beam Melting of Polymers}, series = {Physics Procedia}, volume = {83}, journal = {Physics Procedia}, publisher = {Elsevier}, issn = {1875-3892}, doi = {10.1016/j.phpro.2016.08.098}, pages = {937 -- 946}, abstract = {Powder based Additive Manufacturing technologies offer huge potential for building parts with almost no geometrical restrictions, but both the process controlling as well as the part properties are strongly dependent on different material characteristics of the material, like the flowability. In this work, different weight percentages of nano-scaled silica dioxide particles (Aerosil®) are admixed to pure polyethylene and polypropylene powder and the resulting flowability is determined. Besides using the Hausner ratio as standardized value, the degree of coverage is introduced as a new characteristic to quantify the powder flowability. The degrees of coverage are compared to the Hausner ratios to allow a discussion and evaluation about the different characteristic values. Additionally, tensile bars consisting of polypropylene are generated to determine the porosity by cross sections and the mechanical part properties by tensile testing. As mechanical part properties, the tensile strength and elongation at break are determined and the effects of different powder flowability on these properties are analyzed.}, language = {en} } @article{StichelFrickLaumeretal., author = {Stichel, Thomas and Frick, Thomas and Laumer, Tobias and Tenner, Felix and Hausotte, Tino and Merklein, Marion and Schmidt, Michael}, title = {A Round Robin study for selective laser sintering of polymers: Back tracing of the pore morphology to the process parameters}, series = {Journal of Materials Processing Technology}, volume = {252}, journal = {Journal of Materials Processing Technology}, number = {February}, publisher = {Elsevier}, doi = {10.1016/j.jmatprotec.2017.10.013}, pages = {537 -- 545}, abstract = {The mechanical properties of polymer parts built by Selective Laser Sintering are strongly related to the internal microstructure which differs with the applied production parameters. The paper focuses on the back tracing of the pore morphology of laser sintered polyamide-12 samples to the process parameters. Therefore, a data base is used which is supplied by a Round Robin initiative and includes mechanical tensile tests and the microstructural analysis of the pore morphology of several different sample charges built with different machines. The pore morphologies (porosity, pore density, pore shape and pore arrangement) measured by X-ray computed tomography are compared and discussed regarding the employed parameters and the resulting mechanical properties. The investigations point out that pore density is a superior indicator than porosity for mechanical issues. This is especially valid along the build direction since pore morphology has shown to be strongly anisotropic. Moreover, the analysis revealed that pore density is strongly affected by the process temperature, which is proved to be essential for the fabrication of mechanical robust parts using Selective Laser Sintering.}, language = {en} } @inproceedings{SchmailzlGeisslerMaiwaldetal., author = {Schmailzl, Anton and Geißler, Bastian and Maiwald, Frederik and Laumer, Tobias and Schmidt, Michael and Hierl, Stefan}, title = {Transformation of Weld Seam Geometry in Laser Transmission Welding by Using an Additional Integrated Thulium Fiber Laser}, series = {Lasers in Manufacturing - LIM 2017, Conference Proceedings}, booktitle = {Lasers in Manufacturing - LIM 2017, Conference Proceedings}, editor = {Esen, Cermal}, address = {M{\"u}nchen}, pages = {1 -- 10}, language = {en} } @inproceedings{SchmailzlHierlSchmidt, author = {Schmailzl, Anton and Hierl, Stefan and Schmidt, Michael}, title = {Gap-Bridging during Quasi-Simultaneous Laser Transmission Welding}, series = {Physics Procedia}, volume = {83}, booktitle = {Physics Procedia}, editor = {Schmidt, Michael}, publisher = {Elsevier}, address = {Amsterdam [u.a.]}, issn = {1875-3892}, doi = {10.1016/j.phpro.2016.08.113}, pages = {1073 -- 1082}, abstract = {Tightness is often the main requirement for quasi-simultaneous laser transmission welds. However, remaining gaps cannot be detected by the used set-path monitoring. By using a pyrometer in combination with a 3D-scanner, weld seam interruptions can be localized precisely while welding, due to temperature deviations along the weld contour. To analyze the temperature signal in correlation to the progress of gap-bridging, T-joint samples with predefined gaps are welded. The set-path is measured synchronously. Additionally, the temperature distribution and the influence of the thermal expansion of the polymers are studied by a thermo-mechanical FEM-process simulation. On top of that, the melt blow-out of the welded samples is analyzed using μCT-measurements. The experiments have shown that closing of a gap can be identified reliably by the temperature signal and that the squeezed melt flow into the gap and the thermal expansion in the gap zone accelerates gap-bridging. Furthermore the inserted heat can be adapted in the fault zone, in order to avoid thermal damage.}, language = {en} }