@inproceedings{MartinsWagnerWagnerHaufeetal., author = {Martins-Wagner, Magda and Wagner, Marcus and Haufe, Andr{\´e} and Liebold, Christian}, title = {A Graphical User Interface for Simulating Resin-Transfer-Molding Combining LS-DYNA and OpenFOAM}, series = {10th European LS-DYNA Conference 2015, W{\"u}rzburg, Germany}, booktitle = {10th European LS-DYNA Conference 2015, W{\"u}rzburg, Germany}, abstract = {The paper describes parts of the joint research project Swim-RTM including several industrial and academic partners. Its goal is to combine LS-DYNA and the open-source CFD solver OpenFOAM to simulate the production process of continuous fiber-reinforced plastics, particularly the resin-transfer-molding (RTM) process, in which the layers of dry fabric (unidirectional or woven) are formed in the mold (draping) and then filled with liquid resin with high pressure at injection points. Through a combined analysis of both the structural mechanical and the fluid dynamical phases, a better prediction and thereby optimization of the textile components properties as well as injection points can be achieved, improving the manufacturing process. The draping simulation of the fabric layers is carried out with LS-DYNA, while the injection simulation of the matrix material is performed in full 3D with OpenFOAM. A key question in this research project is how local porosities can be derived from the structural computation in the draping step. The purpose of the presented subproject is to develop a graphical user interface (GUI) to enable the simulation of the entire RTM process of long-fiber-reinforced components including the transfer of results between the draping and injection phases. The complete simulation task is relatively complex and involves several software packages, meaning a high effort for the user to get familiarized with. To circumvent this, the GUI aims at requiring from the user only the minimum necessary input data, creating and running the simulation and mapping tasks in the background, and showing graphically all demanded intermediate and final results. For the draping step several current fabric materials such as *MAT_034, *MAT_234, *MAT_235, *MAT_249 are available. Several modelling techniques for the composite setup are also conceivable, including a workflow similar to metal forming applications. In the injection step the fabric is modelled as a porous medium and different transport models and liquid resin types are at hand. For the data transfer between the draping and injection models, i.e. the mapping of data between shell and volume meshes within the developed GUI, first the OpenFOAM volume mesh is converted to LS-DYNA format and the necessary passing parameters are extracted from the output files, then the mapping tool DYNAmap [3] from DYNAmore GmbH is invoked, and finally the OpenFOAM command files are created. After the injection simulation is started and successfully terminated, information, such as the distribution of air inclusions or the shear stress distribution to analyze the reorientation of component fibers, is available and can be transferred from the 3D fluid mesh to an LS-DYNA shell mesh for further computations, for instance a crash simulation. This backward data mapping between volume and shell meshes can then be performed inside the GUI.}, language = {en} } @misc{BroserFalterŁawrowskietal., author = {Broser, Christian and Falter, Thomas and Ławrowski, Robert Damian and Altenbuchner, Amelie and V{\"o}gele, Daniel and Koss, Claus and Schlampp, Matthias and Dunnweber, Jan and Steffens, Oliver and Heckner, Markus and Jaritz, Sabine and Schiegl, Thomas and Corsten, Sabine and Lauer, Norina and Guertler, Katherine and Koenig, Eric and Haug, Sonja and Huber, Dominik and Birkenmaier, Clemens and Krenkel, Lars and Wagner, Thomas and Justus, Xenia and Saßmannshausen, Sean Patrick and Kleine, Nadine and Weber, Karsten and Braun, Carina N. and Giacoppo, Giuliano and Heinrich, Michael and Just, Tobias and Schreck, Thomas and Schnabl, Andreas and Gilmore, Amador T{\´e}ran and Roeslin, Samuel and Schmid, Sandra and Wellnitz, Felix and Malz, Sebastian and Maurial, Andreas and Hauser, Florian and Mottok, J{\"u}rgen and Klettke, Meike and Scherzinger, Stefanie and St{\"o}rl, Uta and Heckner, Markus and Bazo, Alexander and Wolff, Christian and Kopper, Andreas and Westner, Markus and Pongratz, Christian and Ehrlich, Ingo and Briem, Ulrich and Hederer, Sebastian and Wagner, Marcus and Schillinger, Moritz and G{\"o}rlach, Julien and Hierl, Stefan and Siegl, Marco and Langer, Christoph and Hausladen, Matthias and Schreiner, Rupert and Haslbeck, Matthias and Kreuzer, Reinhard and Br{\"u}ckl, Oliver and Dawoud, Belal and Rabl, Hans-Peter and Gamisch, Bernd and Schmidt, Ottfried and Heberl, Michael and G{\"a}nsbauer, Bianca and Bick, Werner and Ellermeier, Andreas and Monkman, Gareth J. and Prem, Nina and Sindersberger, Dirk and Tschurtschenthaler, Karl and Aurbach, Maximilian and Dendorfer, Sebastian and Betz, Michael A. and Szecsey, Tamara and Mauerer, Wolfgang and Murr, Florian}, title = {Forschung 2018}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-9818209-5-9}, doi = {10.35096/othr/pub-1382}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13826}, pages = {98}, subject = {Forschung}, language = {de} } @inproceedings{ThumannSwidergalWagner, author = {Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus}, title = {Calculation and validation of material tests with specimens made out of filled elastomers}, series = {10th European LS-DYNA Conference 2015, W{\"u}rzburg}, booktitle = {10th European LS-DYNA Conference 2015, W{\"u}rzburg}, abstract = {In deep-drawing dies for steel sheet parts of car bodies huge masses are moved. To prevent vibrations, which occur by sudden acceleration or stopping of those masses, elastomeric tubular dampers [1] are used. The dampers are made out of carbon filled elastomers. A good knowledge about the material behaviour of metals is available. But for the numerical investigation of complete deep-drawing dies the elastomeric dampers must be taken into account, too. To characterize the material behaviour of the elastomers tensile tests and pressure tests were carried out. The received material data from the tests were read into LS-DYNA [2]. Simulation models of the tensile test and the pressure test were created for LS-DYNA according to the real dimensions and boundary conditions. For validation purposes, calculations of loading cycles were done to enable a comparison between test data and simulation results. For the calculations the implemented material model *MAT_SIMPLIFIED_RUBBER_WITH_DAMAGE (*MAT_183) was used. The comparison shows a good fitting between the test data and the calculation results with respect to the mechanical material behaviour by using this material model in single loading cases. The settings from the simulations of material tests were transferred to simulations of dampers, which are used in deep-drawing dies.}, language = {en} } @article{SittlMarburgWagner, author = {Sittl, Christopher and Marburg, Steffen and Wagner, Marcus}, title = {Application of a Krylov subspace method for an efficient solution of acoustic transfer functions}, series = {Mechanical Systems and Signal Processing}, volume = {148}, journal = {Mechanical Systems and Signal Processing}, publisher = {Elsevier}, doi = {10.1016/j.ymssp.2020.107135}, abstract = {Solving acoustic radiation problems, arising from systems including fluid-structure interaction, is of interest in many engineering applications. Computing frequency response functions over a large frequency range is a concern in such applications. A method which solves the Helmholtz equation for multiple frequencies in one step is the matrix-Pad{\´e}-via-Lanczos connection for unsymmetric systems, as presented by Wagner et al. [1]. The present work is based on Ref. [1] and presents a method for efficiently computing frequency responses over a frequency range for coupled structural-acoustic problems, where the structure and the acoustic near field are discretized with finite elements and an analytical Dirichlet-to-Neumann map approximates the far field. The method is based on a Krylov-subspace projection technique which derives a matrix-valued Pad{\´e} approximation for a restricted area in the near field and the pressure field on a spherical boundary. On the spherical boundary, where the finite domain is truncated, the non-local modified Dirichlet-to-Neumann operator is applied as a low-rank update matrix. The present contribution extends this method and incorporates new techniques for a more stable model reduction through the Lanczos algorithm and a novel weighted adaptive windowing technique. Further, structural damping is incorporated, for computing the acoustic radiation of a harmonically excited plate. These computed results are compared with acoustic measurements in an anechoic chamber and verified with computational results obtained with a commercial code that uses the perfectly matched layer method.}, language = {en} } @inproceedings{SwidergalWagnerLubesederetal., author = {Swidergal, Krzysztof and Wagner, Marcus and Lubeseder, Christian and Wurmb, Ingo von and Meinhardt, Josef and Marburg, Steffen}, title = {Finite element simulation of blankholder's lift-off in a deep drawing tool using Abaqus/Standard}, series = {SIMULIA Community Conference, 19 - 21 May 2015, Berlin, Germany}, booktitle = {SIMULIA Community Conference, 19 - 21 May 2015, Berlin, Germany}, abstract = {In the deep drawing tools for forming car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the deep drawing tool and on the press. Therefore a detailed knowledge about the blankholder's lift-off event is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of a blankholder's lift-off in a selected automotive deep drawing tool is presented enabling identification of regions of critical stresses. The FEM model is built within the Abaqus/CAE environment and solved with Abaqus/Standard. Each dynamic analysis is preceded by a static analysis where the gravity load is applied and the lifting bolts are pre-stressed. A special emphasis is put on modeling the elastomer dampers, which are installed between lifting bolts and the blankholder to avoid hard impacts during the lift-off event. Those dampers are modelled using a hyperelastic material with hysteresis. In addition, an experimental validation of a blankholder's vibration under operating loading was carried out. The simulation results are in good agreement with the measurements.}, language = {en} } @inproceedings{SwidergalThumannLubesederetal., author = {Swidergal, Krzysztof and Thumann, Philipp and Lubeseder, Christian and Wurmb, Ingo von and Meinhardt, Josef and Wagner, Marcus and Marburg, Steffen}, title = {Modeling and simulation of carbon black filled elastomer damper using LS-DYNA}, series = {LS-DYNA Forum 2014, Bamberg}, booktitle = {LS-DYNA Forum 2014, Bamberg}, language = {en} } @article{ThumannMarburgMeinhardtetal., author = {Thumann, Philipp and Marburg, Steffen and Meinhardt, Josef and Saubiez, Jean-Marc and Hoogen, Michael and Suck, Bertram and Wagner, Marcus}, title = {Frequency Dependent Fatigue Strength Investigations on Tempered Steel and Nodular Cast Iron}, series = {steel research international}, volume = {90}, journal = {steel research international}, number = {7}, publisher = {Wiley}, doi = {10.1002/srin.201800620}, abstract = {This paper presents experimental fatigue tests on specially shaped specimens made from quenched and tempered steel 42CrMoS4 and nodular cast iron EN-GJS-600-3. The specimens are geometrically designed to resemble actual subcomponents of forming and cutting dies for sheet metal manufacturing. These subcomponents have failed in the past.Experiments are carried out using a fictive load-time function, which is a modification of an actually measured load curve and has variable mean and amplitude values. This first test series serves as a general validation of a subsequent fatigue analysis. A second test series is carried out with constant mean and amplitude values with a load ratio 𝑅≈0. Here, the load frequencies in the individual test runs are varied between f = 5 Hz and f = 45 Hz in order to investigate the influence of the frequency. Both series are performed on a servo-hydraulic testing machine.The experimental data is then statistically evaluated. The values for the scatter correlate with data from the literature. The data from the test series with the fictive load-time function can thus be used for subsequent validation of a fatigue calculation, which will be addressed in a future publication. Most significant are the findings from the second series of experiments with varied load frequencies, as a significant frequency influence could be detected. Furthermore, the hardening and softening behavior under cyclic loading and the fracture behavior of the materials are analyzed and compared with data from the literature.}, language = {en} } @article{SwidergalLubesederWurmbetal., author = {Swidergal, Krzysztof and Lubeseder, Christian and Wurmb, Ingo von and Lipp, Arnulf and Meinhardt, Josef and Wagner, Marcus and Marburg, Steffen}, title = {Experimental and numerical investigation of blankholder's vibration in a forming tool}, series = {Production Engineering - Research and Development}, volume = {9}, journal = {Production Engineering - Research and Development}, number = {5-6}, publisher = {Springer}, issn = {0944-6524}, doi = {10.1007/s11740-015-0640-9}, pages = {634}, abstract = {In order to achieve the energy and efficiency goals in modern automotive press shops, press systems with increasingly high stroke rates are being implemented (Meinhardt in proceedings of ACI forming in car body engineering. Bad Nauheim, Germany 2012). As a side effect, the structural dynamic loads on the press and especially on the forming tool increase. Hence, to design reliable and withstanding forming tools, a detailed knowledge of the vibrations and resulting critical loads is essential. In this paper, the main focus is put on the vibration of the blankholder—the heaviest moving component in the forming tool. To predict those vibrations, a coupled multibody-finite element simulation (MBS-FEM) is conducted, which combines rigid and elastic modeling approaches. Also, an experimental validation of the blankholder vibration under operational load is carried out. To compare the numerical and experimental results—both in time and frequency domain—an 1/3-octave analysis of a blankholder's vibrational speed is performed. The test measurements agree well with the MBS-FEM simulation.}, language = {en} } @inproceedings{ThumannWagnerSucketal., author = {Thumann, Philipp and Wagner, Marcus and Suck, Bertram and Meinhardt, Josef and Marburg, Steffen}, title = {Explicit and Implicit FE Simulations of Material Tests for Subsequent Durability Analyses}, series = {11th European LS-DYNA Conference, Salzburg}, booktitle = {11th European LS-DYNA Conference, Salzburg}, abstract = {Because of increased stroke rates the loads on forming tools increase too. To ensure a save design of components, durability analyses are intended. For this, simulation results from FE analyses are necessary. Therefore, it is desirable to use elements with quadratic function, because of a good stress approximation.The goal of the described investigation is to show if calculation results created by LS-DYNA [1] can be used for durability analyses. Especially the use of quadratic elements is investigated. For the evaluation, on the one hand explicit FE analyses of a special durability test are carried out. These analyses are validated by available test data. To create results for later durability analyses further FE analyses with implicit time discretisation are carried out. In this paper results of the investigations are presented and evaluated critically.}, language = {en} } @inproceedings{WeghWagnerGaudlitzetal., author = {Wegh, Niels and Wagner, Marcus and Gaudlitz, Daniel and Finckh, Hermann and Klein, Markus}, title = {Numerical Simulation of Filling Process in Resin Transfer Molding}, series = {13th International Conference on Flow Processes in Composites Materials (FPCM-13), Kyoto, Japan}, booktitle = {13th International Conference on Flow Processes in Composites Materials (FPCM-13), Kyoto, Japan}, language = {en} } @techreport{HedererWagner, author = {Hederer, Sebastian and Wagner, Marcus}, title = {Entwicklung und Implementierung eines konstitutiven Modells zur Beschreibung der Plastizit{\"a}t von Dualphasenst{\"a}hle bei großen plastischen Deformationen}, series = {Forschungsbericht 2018 / Ostbayerische Technische Hochschule Regensburg}, journal = {Forschungsbericht 2018 / Ostbayerische Technische Hochschule Regensburg}, editor = {Baier, Wolfgang}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {9783981820911}, pages = {68 -- 69}, language = {de} } @inproceedings{MecklLubesederZausingeretal., author = {Meckl, D. and Lubeseder, Christian and Zausinger, C. and Wurmb, Ingo von and Meinhardt, Josef and Swidergal, Krzysztof and Wagner, Marcus}, title = {Simulation of press dies for large presses using the flexible multibody dynamics in Recurdyn}, series = {4th RecurDyn TechnologyDays 2014, M{\"u}nchen}, booktitle = {4th RecurDyn TechnologyDays 2014, M{\"u}nchen}, language = {en} } @inproceedings{SwidergalLubesederWurmbetal., author = {Swidergal, Krzysztof and Lubeseder, Christian and Wurmb, Ingo von and Meinhardt, Josef and Wagner, Marcus and Marburg, Steffen}, title = {Effiziente Methode zur Bestimmung von dynamischen strukturellen Belastungen in Großpresswerkzeugen}, series = {36. EFB-Kolloquium Blechverarbeitung 2016, Fellbach}, booktitle = {36. EFB-Kolloquium Blechverarbeitung 2016, Fellbach}, language = {de} } @inproceedings{SwidergalLubesederWurmbetal., author = {Swidergal, Krzysztof and Lubeseder, Christian and Wurmb, Ingo von and Meinhardt, Josef and Wagner, Marcus and Marburg, Steffen}, title = {Vibration analysis of an automotive forming tool using coupled MBS-FEM simulation and experimental validation}, series = {Proceedings of the 26th International Conference on Noise and Vibration Engineering (ISMA2014), Leuven, Belgium}, booktitle = {Proceedings of the 26th International Conference on Noise and Vibration Engineering (ISMA2014), Leuven, Belgium}, pages = {2931 -- 2942}, abstract = {To improve efficiency in automotive press shops, press systems with increasingly high stroke rates are beingimplemented, raising thereby the structural dynamic load on the press and especially on the forming tool. Adetailed knowledge of the vibrations and resulting critical loads is thus essential for accurate and reliable de-signs of forming tools. In this paper, multibody simulation (MBS) of a selected automotive tool is presentedenabling the identification of the vibration of its components. Starting from a pure rigid modelling approach,the MBS model is extended by adding finite element (FE) component to allow extra flexibility in the sys-tem. As an example, a detailed vibrational analysis - both in time and frequency domain - is performed ona blankholder. Also an experimental validation of a blankholder vibration under operational load is carriedout, with test signal data gained by piezoelectric accelerometers.}, language = {en} } @techreport{ThumannSwidergalWagner, author = {Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus}, title = {Experimentelle Ermittlung von Materialkennwerten und numerische Untersuchungen an einem gef{\"u}llten Elastomer}, series = {Forschungsbericht 2015 / Ostbayerische Technische Hochschule Regensburg}, journal = {Forschungsbericht 2015 / Ostbayerische Technische Hochschule Regensburg}, editor = {Baier, Wolfgang}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-00-048589-3}, pages = {49 -- 50}, language = {de} } @inproceedings{SwidergalLubesederWurmbetal., author = {Swidergal, Krzysztof and Lubeseder, Christian and Wurmb, Ingo von and Lipp, A. and Meinhardt, Josef and Wagner, Marcus and Marburg, Steffen}, title = {Structural analysis of an automotive forming tool for large presses using LS-DYNA}, series = {10th European LS-DYNA Conference, W{\"u}rzburg}, booktitle = {10th European LS-DYNA Conference, W{\"u}rzburg}, language = {en} } @inproceedings{KochThumannWagner, author = {Koch, F. and Thumann, Philipp and Wagner, Marcus}, title = {Simulation with implicit time integration of high loaded areas of a forming tool for large presses using LS-DYNA}, series = {13. LS-DYNA Forum 2014, 6.-8. Oktober, Bamberg}, booktitle = {13. LS-DYNA Forum 2014, 6.-8. Oktober, Bamberg}, language = {en} } @inproceedings{GeithWagner, author = {Geith, Markus A. and Wagner, Marcus}, title = {Numerical Analysis Of Stent Delivery Systems During Pre- And Intraoperative Processes}, series = {Deutsches LS-DYNA Forum 2018, Bamberg}, booktitle = {Deutsches LS-DYNA Forum 2018, Bamberg}, language = {en} } @inproceedings{SwidergalWagnerLubsederetal., author = {Swidergal, Krzysztof and Wagner, Marcus and Lubseder, C. and von Wurmb, I. and Meinhardt, J. and Marburg, S.}, title = {Investigation of the forming tool dynamics by means of numerical simulation}, series = {Advanced Metal Forming Processes in Automotive Industry, AutoMetForm 2016}, booktitle = {Advanced Metal Forming Processes in Automotive Industry, AutoMetForm 2016}, publisher = {Fraunhofer}, pages = {335 -- 340}, abstract = {In the forming tools for pressing car body parts, heavy blankholders are used to prevent buckling and wrinkling of the blank. During each press cycle, those large masses need to be lifted, raising thereby the structural dynamic load on the forming tool and on the press. Therefore a detailed knowledge about the forming tool dynamics is essential for an accurate and robust design of forming tools. In this paper, a dynamic finite element method (FEM) simulation of selected automotive forming tool is presented enabling identification of regions of critical stresses. For validation of the simulation results, the kinematic responses of the tool's components are compared with the measurements obtained in an experiment.}, language = {en} } @book{Wagner, author = {Wagner, Marcus}, title = {Lineare und nichtlineare FEM}, publisher = {Springer}, address = {Wiesbaden}, isbn = {978-3-658-17865-9}, doi = {10.1007/978-3-658-17866-6}, abstract = {Dieses Lehrbuch bringt im ersten Teil leicht verst{\"a}ndlich die Merkmale und Eigenschaften linearer finiter Elemente aus dem Bereich der Elastostatik und Dynamik und erl{\"a}utert Vorgehensweisen bei der Erstellung von Simulationsmodellen. Im zweiten Teil liegt der Schwerpunkt auf nichtlinearen zeitabh{\"a}ngigen Vorg{\"a}ngen und L{\"o}sungsverfahren. Praxisbeispiele aus der Umformtechnik werden anschaulich mit der Software LS-DYNA® gel{\"o}st. Der Fokus liegt auf einer Erkl{\"a}rung der Zusammenh{\"a}nge, die f{\"u}r Anwender kommerzieller Software notwendig sind. Theoretische Grundlagen werden in dem Umfang dargestellt, der f{\"u}r das Verst{\"a}ndnis der Benutzung eines Programms notwendig ist.}, language = {de} } @article{GeithSwidergalHochholdingeretal., author = {Geith, Markus A. and Swidergal, Krzysztof and Hochholdinger, Bernd and Schratzenstaller, Thomas and Wagner, Marcus and Holzapfel, Gerhard A.}, title = {On the importance of modeling balloon folding, pleating, and stent crimping: An FE study comparing experimental inflation tests}, series = {International Journal for Numerical Methods in Biomedical Engineering}, volume = {35}, journal = {International Journal for Numerical Methods in Biomedical Engineering}, number = {11}, publisher = {Wiley}, doi = {10.1002/cnm.3249}, abstract = {Finite element (FE)-based studies of preoperative processes such as folding,pleating, and stent crimping with a comparison with experimental inflation tests are not yet available. Therefore, a novel workflow is presented in which residual stresses of balloon folding and pleating, as well as stent crimping, and the geometries of all contact partners were ultimately implemented in an FE code to simulate stent expansion by using an implicit solver. The numerical results demonstrate that the incorporation of residual stresses and strains experienced during the production step significantly increased the accuracy of the subsequent simulations, especially of the stent expansion model. During the preoperative processes, stresses inside the membrane and the stent material also reached a rather high level. Hence, there can be no presumption that balloon catheters or stents are undamaged before the actual surgery. The implementation of the realistic geometry, in particular the balloon tapers, and the blades of the process devices improved the simulation of the expansion mech-anisms, such as dogboning, concave bending, or overexpansion of stent cells. This study shows that implicit solvers are able to precisely simulate the mentioned preoperative processes and the stent expansion procedure without a preceding manipulation of the simulation time or physical mass.}, subject = {Stent}, language = {en} } @inproceedings{SchneiderMuehlbauerSittletal., author = {Schneider, Sebastian and M{\"u}hlbauer, Christian and Sittl, Christopher and Rottengruber, Hermann and Rabl, Hans-Peter and Wagner, Marcus and Verhey, Jesko L.}, title = {Tickerger{\"a}uschanalyse an einem Otto-DI-Motor mittels empirischer Bewertungsformel}, series = {Motor- und Aggregate-Akustik: 11. Magdeburger Symposium, Tagungsband}, booktitle = {Motor- und Aggregate-Akustik: 11. Magdeburger Symposium, Tagungsband}, editor = {Rottengruber, Hermann and Luft, Tommy and Schneider, Sebastian}, publisher = {Otto-von-Guericke-Universit{\"a}t}, address = {Magdeburg}, isbn = {978-3-948749-02-6}, doi = {10.25673/36611}, pages = {65 -- 86}, abstract = {Beim Kauf eines Pkw wird der akustische Qualit{\"a}tseindruck eines Fahrzeugantriebstrangs stetig relevanter. Die wahrgenommene Ger{\"a}uschqualit{\"a}t des Motoraggregates nimmt hierbei eine Schl{\"u}sselrolle ein. Aufgrund der Auspr{\"a}gung einzelner St{\"o}rger{\"a}usche wird jene Ger{\"a}uschqualit{\"a}t negativ beeinflusst. Diese als unangenehm empfundenen Ger{\"a}uschkomponenten gilt es im Rahmen der Fahrzeugentwicklung weiter zu reduzieren, wobei die Identifikation und Bewertung st{\"o}render Ger{\"a}uschanteile am Motorgesamtger{\"a}usch Voraussetzungen f{\"u}r eine effektive Akustikoptimierung sind. Vor allem das impulshafte Tickerger{\"a}usch wird bei Otto-DI-Motoren als besonders l{\"a}stig eingestuft, weswegen dieser Beitrag darauf abzielt, die tickernden Ger{\"a}uschanteile aus dem Gesamtger{\"a}usch zu analysieren und zu bewerten. Hierzu wurde eine empirische Formel entwickelt, welche die tickernden Ger{\"a}uschanteile in ihrer Intensit{\"a}t in Grenzen einstufen kann. Diese ist rein empfindungsbasiert und besteht aus der Impulshaftigkeit, der Lautheit sowie der Sch{\"a}rfe des Motorgesamtger{\"a}usches. Wie auch bei anderen psychoakustischen Bewertungsskalen wurde die Benotung von 1 (sehr tickernd) bis 10 (nicht tickernd) vorgenommen. Anhand von H{\"o}rversuchen mithilfe einer Expertenjury konnte die Tickerger{\"a}uschbewertungsformel anschließend verifiziert werden. Hiernach kann pr{\"a}zise ausgesagt werden, in welchen Motorkennfeldbereichen das Tickerger{\"a}usch die Angenehmheit des Motorgesamtger{\"a}usches untergr{\"a}bt.}, language = {de} } @inproceedings{WagnerAlAbadiBuchner, author = {Wagner, Marcus and Al-Abadi, Ali and Buchner, Stefan}, title = {A Numerical-Based Model to Determine the Resonance of the Steel Cores of Transformers}, series = {ARWtr 2022 proceedings : 2022 7th Advanced Research Workshop on Transformers (ARWtr), October (23)24-26, 2022, Baiona, Spain}, booktitle = {ARWtr 2022 proceedings : 2022 7th Advanced Research Workshop on Transformers (ARWtr), October (23)24-26, 2022, Baiona, Spain}, editor = {L{\´o}pez-Fern{\´a}ndez, Xose M.,}, publisher = {IEEE}, isbn = {978-84-09-45157-9}, doi = {https://doi.org/10.23919/ARWtr54586.2022.9959938}, pages = {36 -- 41}, abstract = {The laminated steel core of transformers is one of the main sources of the generated sound, as it is excited by different electromagnetic effects during its normal operation. If the core is excited in its eigenfrequencies, the sound generated by a transformer will increase significantly. Therefore, knowledge of the core's eigenmodes and -frequencies in an early design stage can decrease expenses by avoiding costly modifications that might be required to avoid the sound levels exceeding the specified values after the final factory acceptance test. The current study focuses on developing a core resonance model to determine the eigenmodes and -frequencies of a transformer core. The core's geometry was simplified to a connected-beam structure and a numerical-based approach was applied. The accuracy of the developed model was validated against finite element method (FEM), using ANSYS on a reference core model.}, language = {en} } @inproceedings{WagnerLehrerFrankeetal., author = {Wagner, Marcus and Lehrer, Tobias and Franke, Markus and Al-Abadi, Ali and Gamil, Ahmed}, title = {A Tank Resonance Model for Power Transformers}, series = {ARWtr 2022 proceedings, 2022 7th Advanced Research Workshop on Transformers (ARWtr): October (23)24-26, 2022, Baiona, Spain}, booktitle = {ARWtr 2022 proceedings, 2022 7th Advanced Research Workshop on Transformers (ARWtr): October (23)24-26, 2022, Baiona, Spain}, publisher = {IEEE}, organization = {Institute of Electrical and Electronics Engineers (IEEE)}, doi = {10.23919/ARWtr54586.2022.9959917}, pages = {7 -- 12}, abstract = {During the factory acceptance test, the sound levels are measured. If the measured sound levels exceed pre-specified values, modifications on the transformer's active part and/or tank need to be conducted. Tank resonance, if occurs, at twice main power frequency and its higher harmonics is one of the main reasons of amplifying the generated sound levels. Therefore, it is preferable to know already in the design stage about the occurrence of the tank resonance and propose reliable tank solutions. The current study presents a newly developed model for calculating the mode shapes and its corresponding eigenfrequencies of the tank.}, language = {en} } @book{Wagner, author = {Wagner, Marcus}, title = {Lineare und nichtlineare FEM}, edition = {2. Auflagae}, publisher = {Springer Fachmedien; Springer Vieweg}, address = {Wiesbaden}, isbn = {978-3-658-25051-5}, doi = {10.1007/978-3-658-25052-2}, abstract = {Einf{\"u}hrung in die lineare FEM - Mechanische Gr{\"o}ßen der Strukturmechanik - Mathematische Modellierung {\"u}ber Energieprinzipien - Diskretisierung mit Finiten Elementen - Finite-Elemente-Klassen - Mathematische und numerische Aspekte der FEM - Geometrische Nichtlinearit{\"a}t - Materielle Nichtlinearit{\"a}t - Kontaktmodellierung - Gleichungsl{\"o}sung bei nichtlinearen statischen Problemen - Zeitintegration von nichtlinearen dynamischen Problemen - Blechumformsimulation - Anhang: Mathematische Hilfsmittel - Einf{\"u}hrung in die Simulation mit LS-DYNA® Die Zielgruppen- Studierende aus Bachelor- und Masterstudieng{\"a}ngen der Ingenieurwissenschaften an Hochschulen und Technischen Universit{\"a}ten - Ingenieure und Techniker}, subject = {Blechumformen}, language = {de} } @book{Wagner, author = {Wagner, Marcus}, title = {Lineare und nichtlineare FEM}, volume = {2022}, edition = {3.,{\"u}berarbeitete und erweiterte Auflage}, publisher = {Springer Fachmedien; Springer Vieweg}, address = {Wiesbaden}, isbn = {978-3-658-36521-9}, doi = {10.1007/978-3-658-36522-6}, pages = {383}, abstract = {Einf{\"u}hrung in die lineare FEM - Mechanische Gr{\"o}ßen der Strukturmechanik - Mathematische Modellierung {\"u}ber Energieprinzipien - Diskretisierung mit Finiten Elementen - Finite-Elemente-Klassen - Mathematische und numerische Aspekte der FEM - Geometrische Nichtlinearit{\"a}t - Materielle Nichtlinearit{\"a}t - Kontaktmodellierung - Gleichungsl{\"o}sung bei nichtlinearen statischen Problemen - Zeitintegration von nichtlinearen dynamischen Problemen - Blechumformsimulation - Anhang: Mathematische Hilfsmittel - Einf{\"u}hrung in die Simulation mit LS-DYNA® Die Zielgruppen- Studierende aus Bachelor- und Masterstudieng{\"a}ngen der Ingenieurwissenschaften an Hochschulen und Technischen Universit{\"a}ten - Ingenieure und Techniker}, language = {de} } @article{WagnerPinskyMalhotra, author = {Wagner, Marcus and Pinsky, Peter M. and Malhotra, Manish}, title = {A multiple-frequency partial-field method for exterior acoustics based on Pad{\´e} via lanczos approximants}, series = {Proceedings of the ASME Noise Control and Acoustics Division - 2001 : presented at the 2001 ASME International Mechanical Engineering Congress and Exposition, November 11 - 16, 2001, New York, New York}, journal = {Proceedings of the ASME Noise Control and Acoustics Division - 2001 : presented at the 2001 ASME International Mechanical Engineering Congress and Exposition, November 11 - 16, 2001, New York, New York}, number = {28}, publisher = {ASME}, address = {New York, NY}, isbn = {0-7918-3551-0}, doi = {10.1115/IMECE2001/NCA-23524}, pages = {229 -- 234}, abstract = {A solution methodology is introduced for the efficient computation of the acoustic field over restricted domains and for a frequency window. Typically, such partial field solutions include, for example, surfaces enclosing the radiating structure or even single points in the computational domain. The multiple-frequency partial-field (MFPF) method starts out by reformulating the finite element matrix system into a suitable shifted form. The DtN map is used as a radiation boundary condition and is interpreted as a low rank update of the matrix problem. The shifted standard form is then approximated by a rational matrix-valued Pad{\´e} approximant and solved simultaneously over a frequency range. To obtain the Pad{\´e} approximation, a banded unsymmetric Lanczos process is applied on the standard shifted form exploiting the matrix Pad{\´e}-via-Lanczos connection. Numerical examples show the feasibility of the outlined procedure.}, language = {en} } @inproceedings{SchmailzlAmannGlockneretal., author = {Schmailzl, Anton and Amann, Thomas and Glockner, Markus and Fandanelli, Martin and Wagner, Marcus and Hierl, Stefan}, title = {Finite element analysis of thermoplastic probes under tensile load using ls-dyna compared to ansys workbench 14 in correlation to experimental investigations}, series = {ANSYS Conference \& 30th CADFEM Users' Meeting - ACUM, 24.-26- Oktober 2012, Kassel}, booktitle = {ANSYS Conference \& 30th CADFEM Users' Meeting - ACUM, 24.-26- Oktober 2012, Kassel}, editor = {CADFEM GmbH, and ANSYS Germany GmbH,}, address = {Grafing bei M{\"u}nchen}, pages = {1 -- 10}, abstract = {Joining thermoplastic requisitions is a popular technique to build sophisticated plastic applications. Therefore the laser-transmission welding process is used to join thermoplastic polymers in visible regions. The clamping force in this case plays a decisive role when it comes to the weld quality. Simulating the clamping pressure with finite element techniques is therefore highly attractive to understand the principal of the process. Thermoplastic polymers under tensile load often show a brittle behavior coupled with softening. Simulating such materials is quite difficult for FEM programs. In this case a finite element study of the tensile test in LS-DYNA and ANSYS Wb 14 with respect to the material models was analysed. The experimental data get validated in comparison with the FEM solution for a tensile test. The material models and the problems in simulating softening behavior for thermoplastic polymers were discussed}, language = {en} } @inproceedings{WiesentGeithWagner, author = {Wiesent, Lisa and Geith, Markus A. and Wagner, Marcus}, title = {Simulation of Fluid-Structure Interaction between injection medium and balloon catheter using ICFD}, series = {11th European LS-DYNA Conference 2017, 9 - 11 May, Salzburg, Austria}, booktitle = {11th European LS-DYNA Conference 2017, 9 - 11 May, Salzburg, Austria}, isbn = {978-3981621549}, abstract = {Arteriosclerosis is a major health issue worldwide. While it is commonly treated by the implantation of an balloon-expandable stent, micro injuries may occur during stent deployment, and induce in-stent restenosis, whose consequence can be fatal. Studying this undesirable phenomenon is usually limited as experimental data is hard to obtain on ethical ground. Numerical simulation are performed to better understand this problem. To construct a more realistic simulation of a balloon-expandable stent, a partitioned strongly-coupled FSI simulation of the balloon deployment was set up using the ICFD solver of LS-DYNA, - a quite innovative approach. The complex balloon configuration as well as the interaction of the injection medium and the balloon structure was considered. The balloon structure consisting of shell elements was obtained from preliminary balloon folding and pleating simulations. The balloon consists of a flexible thin walled polyamide. The injection fluid is implemented using volume elements. Balloon deployment was initiated by a pressure boundary condition inducing a volume flow into the balloon. The initial feasibility analysis showed promising result including a continuous balloon deployment and a reasonable development of the fluid pressure and velocity field. However, applying this FSI approach to a more complex balloon structure led to a non convergent solution. The non-convergence could be mainly reduced to mechanical factors including the low wall thickness of the balloon (< 0.05 mm) and the flexibility of the polyamide. Further, the ICFD solver shows less accuracy concerning the FSI conditions when dealing with thin flexible structures as well as enclosed volumes. A shell thickness of 0.06 mm is believed to result in a convergent solution.}, subject = {Koronare Herzkrankheit}, language = {en} } @misc{GeithSwidergalSchratzenstalleretal., author = {Geith, Markus A. and Swidergal, Krzysztof and Schratzenstaller, Thomas and Holzapfel, Gerhard A. and Wagner, Marcus}, title = {Numerical analysis of stent delivery systems during pre- and intraoperative processes}, series = {15. Deutsches LS-DYNA Forum, 15.-17.10.2018, Bamberg}, journal = {15. Deutsches LS-DYNA Forum, 15.-17.10.2018, Bamberg}, language = {en} } @inproceedings{OttawaRomanoEhrlichetal., author = {Ottawa, Patrycja and Romano, Marco and Ehrlich, Ingo and Wagner, Marcus and Gebbeken, Norbert}, title = {The influence of ondulation in fabric reinforced composites on dynamic properties in a mesoscopic scale}, series = {11. LS-DYNA Forum, 9. - 10. Oktober 2012, Ulm}, booktitle = {11. LS-DYNA Forum, 9. - 10. Oktober 2012, Ulm}, pages = {171 -- 172}, abstract = {Structural mechanic properties of fiber reinforced plastics depend on the single components' properties, namely matrix and fiber [5]. Simple micromechanic homogenization theories reach a limit when a laminate consists of fabric reinforced layers instead of unidirectional layers. The ondulations of warp and fill yarn caused by the textile semi-finished product are the reason why the mesoscopic scale, which is in between the microscopic and the macroscopic scale, has to be taken into account when mechanically characterizing fabric reinforced composites [3]. In this scale a mesomechanic kinematic can be derived analytically. Especially, when considering free damped vibrations of structures the repeated acting of the kinematic correlation significantly affects the damping behaviour to higher values compared to theoretically predicted damping ratios. The model is investigated using Finite-Element-Analyses and basically validated experimentally.}, language = {en} } @misc{LehrerStockerDuddecketal., author = {Lehrer, Tobias and Stocker, Philipp and Duddeck, Fabian and Wagner, Marcus}, title = {Comparison of Low- vs. High-Dimensional Machine Learning Approaches for Sheet Metal Drawability Assessment}, series = {Third International Conference on Computational Science and AI in Industry (CSAI 2023), Trondheim, Norway, 28-30 August 2023}, journal = {Third International Conference on Computational Science and AI in Industry (CSAI 2023), Trondheim, Norway, 28-30 August 2023}, publisher = {International Centre for Numerical Methods in Engineering}, doi = {10.35096/othr/pub-6477}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-64772}, abstract = {Developing new deep-drawn sheet metal parts is a challenging task due to conflicting demands for low costs, durability, and crash properties. Ensuring manufacturability throughout geometrical changes adds to the complexity, leading engineers to rely on experience-driven iterative design changes that compromise requirements and lack reproducibility. Finite Element (FE) simulation models are employed to ensure manufacturability, albeit at the expense of high computational costs and delays in part development. To improve efficiency, a Machine learning (ML)-centered approach was proposed to ensure manufacturability. However, the limited availability of data raises uncertainty about whether a low- or high-dimensional ML approach is most suitable for drawability assessment. This work compares the accuracy of a low-dimensional, feature-based Linear Support Vector surrogate and an adapted high-dimensional PointNet model under different dataset sizes. The dataset is composed of parametrically generated, U-shaped structural sheet metal parts. We use a one-step simulation scheme and evaluate results with a Forming Limit Diagram (FLD) to label drawability. Results show the point of transition to be at about 500 training samples, from which onwards Deep learning is advantageous. Moreover, the generalizability of these models is tested on a second dataset with topologically similar components. This is to assess the potential for a geometrically more comprehensive evaluation. We discuss several influences on model performances and outline future potentials.}, language = {en} } @misc{LehrerKapsDaimingeretal., author = {Lehrer, Tobias and Kaps, Arne and Daiminger, Tobias and Lepenies, Ingolf and Duddeck, Fabian and Wagner, Marcus}, title = {Analysis of Global Sensitivities for One-Step and Multi-step Deep-Drawing Simulations}, series = {16th German LS-DYNA Forum : October 11-13, 2022, Bamberg, Germany and online : Book of Abstracts}, journal = {16th German LS-DYNA Forum : October 11-13, 2022, Bamberg, Germany and online : Book of Abstracts}, publisher = {DYNAmore GmbH}, address = {Stuttgart}, isbn = {978-3-9816215-8-7}, pages = {117 -- 118}, abstract = {In practical use cases, simulation engineers are confronted with uncertainties in the simulation parameters. Normally, trust in a model is built from experience, practical assumptions, and parameter studies. This approach, though, is based on the assumption that few parameter combinations are sufficient to represent the whole design space. This lacks an appraisable mathematical basis. To get insights into which parameters most strongly affect the results, a global sensitivity analysis can be conducted [2, 3]. The results are utilized to rank the most influential parameters and to filter less relevant ones. This gives feedback which improved set of input data will lead to more certainty in the simulation results. To enable this in the framework of multi-fidelity analysis and optimization, we compare here global sensitivities and uncertainties of the implicit One-Step approach (low-fidelity) with those of the explicit multi-step deep drawing approach (high-fidelity).}, language = {en} } @article{LehrerKapsLepeniesetal., author = {Lehrer, Tobias and Kaps, Arne and Lepenies, Ingolf and Duddeck, Fabian and Wagner, Marcus}, title = {Classification and regression models for drawability assessment in deep drawing}, series = {International Journal of Material Forming}, journal = {International Journal of Material Forming}, number = {Noch nicht erschienen}, publisher = {Springer}, language = {en} } @article{LedentsovDuesterVolketal., author = {Ledentsov, Dmitry and D{\"u}ster, Alexander and Volk, Wolfram and Wagner, Marcus and Heinle, Ingo and Rank, Ernst}, title = {Model adaptivity for industrial application of sheet metal forming simulation}, series = {Finite Elements in Analysis and Design}, volume = {46}, journal = {Finite Elements in Analysis and Design}, number = {7}, doi = {10.1016/j.finel.2010.02.006}, pages = {585 -- 600}, abstract = {finite element simulation of sheet metal forming, shell elements are widely used. The limits of applicability of the shell elements are sometimes disregarded, which leads to an error in predictions of important values such as springback geometry. The underlying kinematic assumptions of the shell elements do not hold where the thickness of In the metal sheet approaches the value of the radius of curvature. Complex three-dimensional material behavior effects cannot be represented precisely as the result of the simplified kinematics. Here we present a model adaptivity scheme based on a model error indicator. The model-adaptive technique presented in this paper aides to resolve only the critical areas of the structure with a three-dimensional discretization while keeping reasonable computational cost by utilizing shell elements for the rest of the structure. The model error indicator serves as a guide for subsequent automatic adaptive re-meshing of the work-piece followed by a model-adaptive finite element analysis. The accuracy of the approximation obtained by the model-adaptive technique coincides well with that of a more expensive solution obtained with solid elements only.}, language = {en} } @article{WagnerPinskyMalhotra, author = {Wagner, Marcus and Pinsky, Peter M. and Malhotra, Manish}, title = {Application of Pad{\´e} via Lanczos approximations for efficient multifrequency solution of Helmholtz problems}, series = {Journal of the Acoustical Society of America}, volume = {113}, journal = {Journal of the Acoustical Society of America}, number = {1}, publisher = {American Inst. of Physics}, issn = {1520-8524}, doi = {10.1121/1.1514932}, pages = {313 -- 319}, abstract = {This paper addresses the efficient solution of acoustic problems in which the primary interest is obtaining the solution only on restricted portions of the domain but over a wide range of frequencies. The exterior acoustics boundary value problem is approximated using the finite element method in combination with the Dirichlet-to-Neumann (DtN) map. The restriction domain problem is formally posed in transfer function form based on the finite element solution. In order to obtain the solution over a range of frequencies, a matrix-valued Pad{\´e} approximation of the transfer function is employed, using a two-sided block Lanczos algorithm. This approach provides a stable and efficient representation of the Pad{\´e} approximation. In order to apply the algorithm, it is necessary to reformulate the transfer function due to the frequency dependency in the nonreflecting boundary condition. This is illustrated for the case of the DtN boundary condition, but there is no restriction on the approach which can also be applied to other radiation boundary conditions. Numerical tests confirm that the approach offers significant computational speed-up.}, language = {en} } @article{WagnerPinskyOberaietal., author = {Wagner, Marcus and Pinsky, Peter M. and Oberai, Assad and Malhotra, Manish}, title = {A Krylov subspace projection method for simultaneous solution of Helmholtz problems at multiple frequencies}, series = {Computer Methods in Applied Mechanics and Engineering}, volume = {192}, journal = {Computer Methods in Applied Mechanics and Engineering}, number = {41-42}, publisher = {Elsevier}, doi = {10.1016/S0045-7825(03)00429-8}, pages = {4609 -- 4640}, abstract = {A Krylov subspace projection method which provides simultaneous solutions of the Helmholtz equation at multiple frequencies in one solution step is presented. The projector is obtained with an unsymmetric block Lanczos algorithm applied to a transfer function derived from a finite element discretization. This approach is equivalent to a matrix-valued Pad{\´e} approximation of the transfer function. The proposed method is an extension of the formulation presented in [J. Comput. Acoust. 8 (2000) 223] to unsymmetric systems and allows the treatment of a much wider range of practical problems, including near-field and fluid-structure interaction computations}, language = {en} } @article{LehrerKapsLepeniesetal., author = {Lehrer, Tobias and Kaps, Arne and Lepenies, Ingolf and Duddeck, Fabian and Wagner, Marcus}, title = {2S-ML: A simulation-based classification and regression approach for drawability assessment in deep drawing}, series = {International Journal of Material Forming}, volume = {16}, journal = {International Journal of Material Forming}, publisher = {Springer}, doi = {10.1007/s12289-023-01770-3}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-64664}, pages = {1 -- 17}, abstract = {New structural sheet metal parts are developed in an iterative, time-consuming manner. To improve the reproducibility and speed up the iterative drawability assessment, we propose a novel low-dimensional multi-fidelity inspired machine learning architecture. The approach utilizes the results of low-fidelity and high-fidelity finite element deep drawing simulation schemes. It hereby relies not only on parameters, but also on additional features to improve the generalization ability and applicability of the drawability assessment compared to classical approaches. Using the machine learning approach on a generated data set for a wide range of different cross-die drawing configurations, a classifier is trained to distinguish between drawable and non-drawable setups. Furthermore, two regression models, one for drawable and one for non-drawable designs are developed that rank designs by drawability. At instantaneous evaluation time, classification scores of high accuracy as well as regression scores of high quality for both regressors are achieved. The presented models can substitute low-fidelity finite element models due to their low evaluation times while at the same time, their predictive quality is close to high-fidelity models. This approach may enable fast and efficient assessments of designs in early development phases at the accuracy of a later design phase in the future.}, language = {en} } @article{KapsLehrerLepeniesetal., author = {Kaps, Arne and Lehrer, Tobias and Lepenies, Ingolf and Wagner, Marcus and Duddeck, Fabian}, title = {Multi-fidelity optimization of metal sheets concerning manufacturability in deep-drawing processes}, series = {Structural and Multidisciplinary Optimization}, volume = {66}, journal = {Structural and Multidisciplinary Optimization}, publisher = {Springer Nature}, doi = {10.1007/s00158-023-03631-8}, abstract = {Multi-fidelity optimization, which complements an expensive high-fidelity function with cheaper low-fidelity functions, has been successfully applied in many fields of structural optimization. In the present work, an exemplary cross-die deep-drawing optimization problem is investigated to compare different objective functions and to assess the performance of a multi-fidelity efficient global optimization technique. To that end, hierarchical kriging is combined with an infill criterion called variable-fidelity expected improvement. Findings depend significantly on the choice of objective function, highlighting the importance of careful consideration when defining an objective function. We show that one function based on the share of bad elements in a forming limit diagram is not well suited to optimize the example problem. In contrast, two other definitions of objective functions, the average sheet thickness reduction and an averaged limit violation in the forming limit diagram, confirm the potential of a multi-fidelity approach. They significantly reduce computational cost at comparable result quality or even improve result quality compared to a single-fidelity optimization.}, language = {en} } @inproceedings{HollweckLeidingerHartmannetal., author = {Hollweck, Christoph and Leidinger, Lukas and Hartmann, Stefan and Li, Liping and Wagner, Marcus and W{\"u}chner, Roland}, title = {Systematic assessment of isogeometric sheet metal forming simulations based on trimmed, multi-patch NURBS models in LS-DYNA}, series = {14th European LS-DYNA Conference, October 18 and 19, 2023, Baden-Baden, Germany}, booktitle = {14th European LS-DYNA Conference, October 18 and 19, 2023, Baden-Baden, Germany}, publisher = {DYNAmore}, doi = {10.35096/othr/pub-6822}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-68228}, abstract = {Isogeometric sheet metal forming simulation is a numerical simulation technique that is used to predict the behavior of sheet metal parts during the forming process [1] and tries to tighten the link with the Computer Aided Design (CAD) description. This technique uses the isogeometric analysis (IGA) approach, which combines the well-established framework of traditional finite element analysis (FEA) and the power of non-uniform rational B-splines (NURBS). In contrast to the approach in a "classical" FEA framework, IGA directly uses the ansatzspace of the CAD geometry for analysis, which opens the possibility to work directly on the exact geometry. Furthermore, the smoothness of the NURBS basis functions results in a more accurate simulation [2]. A powerful method to reduce the computational effort is adaptive mesh refinement, that has been developed and optimized for sheet metal forming applications over several years for standard Finite Elements. However, it remains an open question how an efficient local adaptive mesh refinement strategy can be implemented for complex industrial sheet metal forming simulations based on trimmed NURBS models, which are typically the description in Boundary Representation (B-Rep) CAD-models [3]. First investigations for explicit dynamics have been made in [4]. In this contribution, a detailed comparison between FEA and IGA sheet metal forming applications is conducted. The state of the art for FEA and IGA will be contrasted and the need for an efficient adaptive mesh refinement strategy will be discussed. The goal of our research is to develop an efficient adaptive mesh refinement strategy for isogeometric sheet metal forming simulations in LS-DYNA. This will contribute to closing the efficiency gap between IGA and FEA in explicit dynamics, accelerate the product development process and enable the application of IGA in industrial sheet metal forming simulations.}, language = {en} } @misc{ScharfenbergMottokArtmannetal., author = {Scharfenberg, Georg and Mottok, J{\"u}rgen and Artmann, Christina and Hobelsberger, Martin and Paric, Ivan and Großmann, Benjamin and Pohlt, Clemens and Wackerbarth, Alena and Pausch, Uli and Heidrich, Christiane and Fadanelli, Martin and Elsner, Michael and P{\"o}cher, Daniel and Pittroff, Lenz and Beer, Stefan and Br{\"u}ckl, Oliver and Haslbeck, Matthias and Sterner, Michael and Thema, Martin and Muggenthaler, Nicole and Lenck, Thorsten and G{\"o}tz, Philipp and Eckert, Fabian and Deubzer, Michael and Stingl, Armin and Simsek, Erol and Kr{\"a}mer, Stefan and Großmann, Benjamin and Schlegl, Thomas and Niedersteiner, Sascha and Berlehner, Thomas and Joblin, Mitchell and Mauerer, Wolfgang and Apel, Sven and Siegmund, Janet and Riehle, Dirk and Weber, Joachim and Palm, Christoph and Zobel, Martin and Al-Falouji, Ghassan and Prestel, Dietmar and Scharfenberg, Georg and Mandl, Roland and Deinzer, Arnulf and Halang, W. and Margraf-Stiksrud, Jutta and Sick, Bernhard and Deinzer, Renate and Scherzinger, Stefanie and Klettke, Meike and St{\"o}rl, Uta and Wiech, Katharina and Kubata, Christoph and Sindersberger, Dirk and Monkman, Gareth J. and Dollinger, Markus and Dembianny, Sven and K{\"o}lbl, Andreas and Welker, Franz and Meier, Matthias and Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus and Haug, Sonja and Vernim, Matthias and Seidenst{\"u}cker, Barbara and Weber, Karsten and Arsan, Christian and Schone, Reinhold and M{\"u}nder, Johannes and Schroll-Decker, Irmgard and Dillinger, Andrea Elisabeth and Fuchshofer, Rudolf and Monkman, Gareth J. and Shamonin (Chamonine), Mikhail and Geith, Markus A. and Koch, Fabian and {\"U}hlin, Christian and Schratzenstaller, Thomas and Saßmannshausen, Sean Patrick and Auchter, Eberhard and Kriz, Willy and Springer, Othmar and Thumann, Maria and Kusterle, Wolfgang and Obermeier, Andreas and Udalzow, Anton and Schmailzl, Anton and Hierl, Stefan and Langer, Christoph and Schreiner, Rupert}, title = {Forschungsbericht / Ostbayerische Technische Hochschule Regensburg}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-00-048589-3}, doi = {10.35096/othr/pub-1386}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13867}, language = {de} } @misc{MauererRexhepajMonkmanetal., author = {Mauerer, Wolfgang and Rexhepaj, Tanja and Monkman, Gareth J. and Sindersberger, Dirk and Diermeier, Andreas and Neidhart, Thomas and Wolfrum, Dominik and Sterner, Michael and Heberl, Michael and Nusko, Robert and Maier, Georg and Nagl, Klaus and Reuter, Monika and Hofrichter, Andreas and Lex, Thomas and Lesch, Florian and Kieninger, B{\"a}rbel and Szalo, Alexander Eduard and Zehner, Alexander and Palm, Christoph and Joblin, Mitchell and Apel, Sven and Ramsauer, Ralf and Lohmann, Daniel and Westner, Markus and Strasser, Artur and Munndi, Maximilian and Ebner, Lena and Elsner, Michael and Weiß, Nils and Segerer, Matthias and Hackenberg, Rudolf and Steger, Sebastian and Schmailzl, Anton and Dostalek, Michael and Armbruster, Dominik and Koch, Fabian and Hierl, Stefan and Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus and Briem, Ulrich and Diermeier, Andreas and Spreitzer, Stefan and Beiderbeck, Sabrina and Hook, Christian and Zobel, Martin and Weber, Tim and Groß, Simon and Penzkofer, Rainer and Dendorfer, Sebastian and Schillitz, Ingo and Bauer, Thomas and Rudolph, Clarissa and Schmidt, Katja and Liebetruth, Thomas and Hamer, Markus and Haug, Sonja and Vernim, Matthias and Weber, Karsten and Saßmannshausen, Sean Patrick and Books, Sebastian and Neuleitner, Nikolaus and Rechenauer, Christian and Steffens, Oliver and Kusterle, Wolfgang and G{\"o}mmel, Roland and Wellnitz, Felix and Stierstorfer, Johannes and Stadler, Dominik and Hofmann, Matthias J. and Motschmann, Hubert and Shamonin (Chamonine), Mikhail and Bleicher, Veronika and Fischer, Sebastian and Hackenberg, Rudolf and Horn, Anton and Kawasch, Raphael and Petzenhauser, Michael and Probst, Tobias and Udalzow, Anton and Dams, Florian and Schreiner, Rupert and Langer, Christoph and Prommesberger, Christian and Ławrowski, Robert Damian}, title = {Forschungsbericht 2016}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, doi = {10.35096/othr/pub-1384}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13840}, language = {de} } @article{ThumannBuchnerMarburgetal., author = {Thumann, Philipp and Buchner, Stefan and Marburg, Steffen and Wagner, Marcus}, title = {A comparative study of Glinka and Neuber approaches for fatigue strength assessment on 42CrMoS4-QT specimens}, series = {Strain}, volume = {2023}, journal = {Strain}, number = {e12470}, publisher = {Wiley}, issn = {1475-1305}, doi = {10.1111/str.12470}, pages = {21}, abstract = {In fatigue strength assessment, the methods based on ideal elastic stresses according to Basquin and the less established method based on elastic-plastic stress quantities according to Manson, Coffin and Morrow are applied. The former calculates loads using linear-elastic stresses, the latter requires elasticplastic evaluation parameters, such as stresses and strains. These can be determined by finite element analysis (FEA) with a linear-elastic constitutive law, and subsequent conversion to elastic-plastic loads, using the macro support formula by Neuber. In this contribution, an alternative approach to approximate elastic-plastic parameters proposed by Glinka is compared to the the strain-life method using Neuber's formula, as well as the stress-life method of Basquin. Several component tests on 42CrMoS4-QT specimens are investigated. To determine the input data for the fatigue strength evaluations, the entire test setup is computed by FEA. The nodal displacements from these validated full-model simulations are used as boundary conditions for a submodel simulation of a notch, whose results serve as input for the fatigue strength assessments. It is shown that all approaches provide a reliable assessment of components. Our key result is that the strain-life method using the concept by Glinka for notch stress computation, yields improved results in fatigue strength assessments.}, language = {en} } @article{LehrerKapsLepeniesetal., author = {Lehrer, Tobias and Kaps, Arne and Lepenies, Ingolf and Raponi, Elena and Wagner, Marcus and Duddeck, Fabian}, title = {Complementing Drawability Assessment of Deep-Drawn Components with Surrogate-Based Global Sensitivity Analysis}, series = {ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering}, journal = {ASCE-ASME Journal of Risk and Uncertainty in Engineering Systems, Part B: Mechanical Engineering}, publisher = {ASME}, issn = {2332-9025}, doi = {10.1115/1.4065143}, pages = {1 -- 10}, abstract = {In the early-stage development of sheet metal parts, key design properties of new structures must be specified. As these decisions are made under significant uncertainty regarding drawing configuration changes, they sometimes result in the development of new parts that, at a later design stage, will not be drawable. As a result, there is a need to increase the certainty of experience-driven drawing configuration decisions. Complementing this process with a global sensitivity analysis can provide insight into the impact of various changes in drawing configurations on drawability, unveiling cost-effective strategies to ensure the drawability of new parts. However, when quantitative global sensitivity approaches, such as Sobol's method, are utilized, the computational requirements for obtaining Sobol indices can become prohibitive even for small application problems. To circumvent computational limitations, we evaluate the applicability of different surrogate models engaged in computing global design variable sensitivities for the drawability assessment of a deep-drawn component. Here, we show in an exemplary application problem, that both a standard kriging model and an ensemble model can provide commendable results at a fraction of the computational cost. Moreover, we compare our surrogate models to existing approaches in the field. Furthermore, we show that the error introduced by the surrogate models is of the same order of magnitude as that from the choice of drawability measure. In consequence, our surrogate models can improve the cost-effective development of a component in the early design phase.}, language = {en} } @article{FrankeWagner, author = {Franke, Markus and Wagner, Marcus}, title = {Transient surrogate modeling of modally reduced structures with discontinuous loads and damping}, series = {Archive of Applied Mechanics}, volume = {94}, journal = {Archive of Applied Mechanics}, number = {5}, publisher = {Springer Nature}, doi = {10.1007/s00419-024-02601-w}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-72834}, pages = {20}, abstract = {In this work, a surrogate model for structural, transient and discontinuously excited finite element method simulations is developed. This allows to reduce the computational effort of repeated calculations of identical models under different load cases. The architecture of the surrogate combines fully connected neural network layers with long short-term memory layers. For the reproduction of different damping ratios, a categorical variable is added to the continuous input data. Based on a recursive flow of the predicted data back to the input layer, long-term dependencies do not vanish due to short-input sequences. The system dimension is reduced by applying the model-order reduction technique for modal decomposition. The high accuracy of the surrogate and the reduction of computational costs are shown on an academic example of a cantilever beam and a real-world example of a robot. The advantages of our approach are illustrated in comparison with state-of-the-art surrogates for transient finite element analysis. By using the surrogate proposed in this study, oscillations due to discontinuous excitation of mechanical structures can be reproduced. For this purpose, only short-input sequences are necessary since the excitation of the oscillations does not have to be part of the input sequence during the whole duration of the oscillations. Due to the categorical variable for the damping ratio, the surrogate can account for the influence of different damping in parameter studies.}, language = {en} }