@misc{ScharfenbergMottokArtmannetal., author = {Scharfenberg, Georg and Mottok, J{\"u}rgen and Artmann, Christina and Hobelsberger, Martin and Paric, Ivan and Großmann, Benjamin and Pohlt, Clemens and Wackerbarth, Alena and Pausch, Uli and Heidrich, Christiane and Fadanelli, Martin and Elsner, Michael and P{\"o}cher, Daniel and Pittroff, Lenz and Beer, Stefan and Br{\"u}ckl, Oliver and Haslbeck, Matthias and Sterner, Michael and Thema, Martin and Muggenthaler, Nicole and Lenck, Thorsten and G{\"o}tz, Philipp and Eckert, Fabian and Deubzer, Michael and Stingl, Armin and Simsek, Erol and Kr{\"a}mer, Stefan and Großmann, Benjamin and Schlegl, Thomas and Niedersteiner, Sascha and Berlehner, Thomas and Joblin, Mitchell and Mauerer, Wolfgang and Apel, Sven and Siegmund, Janet and Riehle, Dirk and Weber, Joachim and Palm, Christoph and Zobel, Martin and Al-Falouji, Ghassan and Prestel, Dietmar and Scharfenberg, Georg and Mandl, Roland and Deinzer, Arnulf and Halang, W. and Margraf-Stiksrud, Jutta and Sick, Bernhard and Deinzer, Renate and Scherzinger, Stefanie and Klettke, Meike and St{\"o}rl, Uta and Wiech, Katharina and Kubata, Christoph and Sindersberger, Dirk and Monkman, Gareth J. and Dollinger, Markus and Dembianny, Sven and K{\"o}lbl, Andreas and Welker, Franz and Meier, Matthias and Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus and Haug, Sonja and Vernim, Matthias and Seidenst{\"u}cker, Barbara and Weber, Karsten and Arsan, Christian and Schone, Reinhold and M{\"u}nder, Johannes and Schroll-Decker, Irmgard and Dillinger, Andrea Elisabeth and Fuchshofer, Rudolf and Monkman, Gareth J. and Shamonin (Chamonine), Mikhail and Geith, Markus A. and Koch, Fabian and {\"U}hlin, Christian and Schratzenstaller, Thomas and Saßmannshausen, Sean Patrick and Auchter, Eberhard and Kriz, Willy and Springer, Othmar and Thumann, Maria and Kusterle, Wolfgang and Obermeier, Andreas and Udalzow, Anton and Schmailzl, Anton and Hierl, Stefan and Langer, Christoph and Schreiner, Rupert}, title = {Forschungsbericht 2015}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-00-048589-3}, doi = {10.35096/othr/pub-1386}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13867}, language = {de} } @misc{MauererRexhepajMonkmanetal., author = {Mauerer, Wolfgang and Rexhepaj, Tanja and Monkman, Gareth J. and Sindersberger, Dirk and Diermeier, Andreas and Neidhart, Thomas and Wolfrum, Dominik and Sterner, Michael and Heberl, Michael and Nusko, Robert and Maier, Georg and Nagl, Klaus and Reuter, Monika and Hofrichter, Andreas and Lex, Thomas and Lesch, Florian and Kieninger, B{\"a}rbel and Szalo, Alexander Eduard and Zehner, Alexander and Palm, Christoph and Joblin, Mitchell and Apel, Sven and Ramsauer, Ralf and Lohmann, Daniel and Westner, Markus and Strasser, Artur and Munndi, Maximilian and Ebner, Lena and Elsner, Michael and Weiß, Nils and Segerer, Matthias and Hackenberg, Rudolf and Steger, Sebastian and Schmailzl, Anton and Dostalek, Michael and Armbruster, Dominik and Koch, Fabian and Hierl, Stefan and Thumann, Philipp and Swidergal, Krzysztof and Wagner, Marcus and Briem, Ulrich and Diermeier, Andreas and Spreitzer, Stefan and Beiderbeck, Sabrina and Hook, Christian and Zobel, Martin and Weber, Tim and Groß, Simon and Penzkofer, Rainer and Dendorfer, Sebastian and Schillitz, Ingo and Bauer, Thomas and Rudolph, Clarissa and Schmidt, Katja and Liebetruth, Thomas and Hamer, Markus and Haug, Sonja and Vernim, Matthias and Weber, Karsten and Saßmannshausen, Sean Patrick and Books, Sebastian and Neuleitner, Nikolaus and Rechenauer, Christian and Steffens, Oliver and Kusterle, Wolfgang and G{\"o}mmel, Roland and Wellnitz, Felix and Stierstorfer, Johannes and Stadler, Dominik and Hofmann, Matthias J. and Motschmann, Hubert and Shamonin (Chamonine), Mikhail and Bleicher, Veronika and Fischer, Sebastian and Hackenberg, Rudolf and Horn, Anton and Kawasch, Raphael and Petzenhauser, Michael and Probst, Tobias and Udalzow, Anton and Dams, Florian and Schreiner, Rupert and Langer, Christoph and Prommesberger, Christian and Ławrowski, Robert Damian}, title = {Forschungsbericht 2016}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, doi = {10.35096/othr/pub-1384}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13840}, language = {de} } @misc{WeberDendorferSuessetal., author = {Weber, Karsten and Dendorfer, Sebastian and S{\"u}ß, Franz and Kubowitsch, Simone and Schratzenstaller, Thomas and Haug, Sonja and Mohr, Christa and Kiesl, Hans and Drechsler, J{\"o}rg and Westner, Markus and Kobus, J{\"o}rn and Schubert, Martin J. W. and Zenger, Stefan and Pietsch, Alexander and Weiß, Josef and Hinterseer, Sebastian and Schieck, Roland and Scherzinger, Stefanie and Klettke, Meike and Ringlstetter, Andreas and St{\"o}rl, Uta and Bissyand{\´e}, Tegawend{\´e} F. and Seeburger, Achim and Schindler, Timo and Ramsauer, Ralf and Kiszka, Jan and K{\"o}lbl, Andreas and Lohmann, Daniel and Mauerer, Wolfgang and Maier, Johannes and Scorna, Ulrike and Palm, Christoph and Soska, Alexander and Mottok, J{\"u}rgen and Ellermeier, Andreas and V{\"o}gele, Daniel and Hierl, Stefan and Briem, Ulrich and Buschmann, Knut and Ehrlich, Ingo and Pongratz, Christian and Pielmeier, Benjamin and Tyroller, Quirin and Monkman, Gareth J. and Gut, Franz and Roth, Carina and Hausler, Peter and Bierl, Rudolf and Prommesberger, Christian and Ławrowski, Robert Damian and Langer, Christoph and Schreiner, Rupert and Huang, Yifeng and She, Juncong and Ottl, Andreas and Rieger, Walter and Kraml, Agnes and Poxleitner, Thomas and Hofer, Simon and Heisterkamp, Benjamin and Lerch, Maximilian and Sammer, Nike and Golde, Olivia and Wellnitz, Felix and Schmid, Sandra and Muntschick, Claudia and Kusterle, Wolfgang and Paric, Ivan and Br{\"u}ckl, Oliver and Haslbeck, Matthias and Schmidt, Ottfried and Schwanzer, Peter and Rabl, Hans-Peter and Sterner, Michael and Bauer, Franz and Steinmann, Sven and Eckert, Fabian and Hofrichter, Andreas}, title = {Forschungsbericht 2017}, editor = {Baier, Wolfgang}, address = {Regensburg}, organization = {Ostbayerische Technische Hochschule Regensburg}, isbn = {978-3-9818209-3-5}, doi = {10.35096/othr/pub-1383}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-13835}, subject = {Forschung}, language = {de} } @inproceedings{MaiwaldTroegerHierl, author = {Maiwald, Frederik and Tr{\"o}ger, Johannes and Hierl, Stefan}, title = {Automated weld seam evaluation and 2D simulation parameter calibration for absorber-free laser transmission welding}, series = {Lasers in Manufacturing Conference (LIM 2023), 26. Juni bis 29. Juni 2023, M{\"u}nchen}, booktitle = {Lasers in Manufacturing Conference (LIM 2023), 26. Juni bis 29. Juni 2023, M{\"u}nchen}, publisher = {Wissenschaftliche Gesellschaft Lasertechnik und Photonik e.V. (WLT)}, pages = {10}, abstract = {Absorber-free laser transmission welding enables clean and precise joining of plastics without additives or adhesives. It is therefore well suited to produce optical and medical devices, which place high demands on cleanliness and accuracy. However, the weld usually has an undesirably large vertical expansion, causing bulges and distortion. To improve this, the intensity distribution of the laser beam as well as the processing strategy must be adapted. Due to the complexity, this is aided by process simulation. However, simulation parameter calibration and verification are usually done considering the seam width and height, which is of limited significance. To overcome this, we propose a new method for image processing of microtome sections, determining the spatially resolved geometry of the weld. Thus, the deviation between experiment and simulation can be calculated pixel by pixel. This spatially resolved value is predestined for the calibration of the simulation parameters: For a parameter field with 18 different settings, the total deviation between experiment and simulation is less than 11 \% after calibration.}, language = {en} } @misc{KaesbauerSchmailzlHierl, author = {K{\"a}sbauer, Johannes and Schmailzl, Anton and Hierl, Stefan}, title = {Simulative investigation on the influence of material- and process parameter on quasi-simultaneous laser transmission welding}, series = {Applied Research Conference - ARC 2017, 7 July 2017 M{\"u}nchen}, journal = {Applied Research Conference - ARC 2017, 7 July 2017 M{\"u}nchen}, editor = {Klippel, Clemens and Mottok, J{\"u}rgen and Reichenberger, Marcus}, publisher = {pro Business GmbH}, address = {Berlin}, language = {en} } @misc{SchmailzlHierl, author = {Schmailzl, Anton and Hierl, Stefan}, title = {FE-Modellbildung der Strahl-Stoff-Wechselwirkung beim Laser-Durchstrahlschweißen in ANSYS 14.0}, series = {ANSYS Conference \& 32th CADFEM Users' Meeting 2014, 04.-06. Juni, N{\"u}rnberg}, journal = {ANSYS Conference \& 32th CADFEM Users' Meeting 2014, 04.-06. Juni, N{\"u}rnberg}, editor = {CADFEM GmbH, and ANSYS Germany GmbH,}, address = {Grafing bei M{\"u}nchen}, pages = {1 -- 15}, language = {de} } @misc{MaiwaldSchmailzlHierl, author = {Maiwald, Frederik and Schmailzl, Anton and Hierl, Stefan}, title = {Thermo-mechanical computation of weld seam geometry in laser transmission welding}, series = {Applied Research Conference - ARC 2017, 7 July 2017, M{\"u}nchen}, journal = {Applied Research Conference - ARC 2017, 7 July 2017, M{\"u}nchen}, editor = {Klippel, Clemens and Mottok, J{\"u}rgen and Reichenberger, Marcus}, publisher = {pro Business GmbH}, address = {Berlin}, language = {en} } @misc{MeisnerKaftiranisMaiwaldetal., author = {Meisner, Dennis and Kaftiranis, Nikitas and Maiwald, Frederik and Rapp, Petra and Hierl, Stefan}, title = {Enhancing Layer Adhesion in Material Extrusion AM with Adaptive Laser Preheating Integrated in Printhead}, series = {LiM Conference 2025, Lasers in Manufacturing, June 23 - 26, 2025, Munich, Germany}, journal = {LiM Conference 2025, Lasers in Manufacturing, June 23 - 26, 2025, Munich, Germany}, publisher = {Wissenschaftliche Gesellschaft Lasertechnik und Photonik e.V.}, abstract = {Material extrusion is a widely used AM process and is gaining more acceptance in industry applications due to its material variety, flexibility, and low cost. However, its usage is limited by a process-related anisotropy caused by insufficient interlayer bonding due to reduced temperature in the process zone. To enhance layer adhesion, an adaptive laser preheating system is integrated in a conventional printhead around the extrusion nozzle. The setup with eight fiber coupled diode laser allows preheating in feed direction and investigation of various intensity profiles. The article describes the experimental setup and significant improvements achieved. Laser preheating with different intensity distributions (spot, sickle or ring shaped) show an incasement of up to 85 \% of the mechanical properties in the build-up direction. However, due to the additional energy input by the laser, controlled cooling of the workpiece becomes a crucial factor and is investigated as well.}, language = {en} } @inproceedings{SchmailzlStegerDostaleketal., author = {Schmailzl, Anton and Steger, Sebastian and Dostalek, Michael and Hierl, Stefan}, title = {Online process monitoring at quasi-simultaneous laser transmission welding using a 3D-scanner with integrated pyrometer}, series = {Proc. SPIE, Laser-based Micro- and Nanoprocessing X, SPIE LASE 2016, San Francisco, California, United States}, booktitle = {Proc. SPIE, Laser-based Micro- and Nanoprocessing X, SPIE LASE 2016, San Francisco, California, United States}, number = {97361J}, editor = {Klotzbach, U. and Washio, K. and Arnold, C. B.}, doi = {10.1117/12.2211705}, pages = {1 -- 7}, abstract = {Quasi-simultaneous laser transmission welding is a well-known joining technique for thermoplastics and mainly used in the automotive as well as in the medical industry. For process control usually the so called set-path monitoring is used, where the weld is specified as "good" if the irradiation time is inside a defined confidence interval. However, the detection of small-sized gaps or thermal damaged zones is not possible with this technique. The analyzation of the weld seam temperature during welding offers the possibility to overcome this problem. In this approach a 3D-scanner is used instead of a scanner with flat-field optic. By using a pyrometer in combination with a 3D-scanner no color-corrected optic is needed in order to provide that laser- and detection-spot are concentric. Experimental studies on polyethylene T-joints have shown that the quality of the signal is adequate, despite the use of an optical setup with a long working distance and a small optical aperture. The effects on temperature are studied for defects like a gap in the joining zone. Therefore a notch was milled into the absorbent polymer. In case of producing housings for electronic parts the effect of an electrical wire between the joining partners is also investigated. Both defects can be identified by a local temperature deviation even at a feed rate of four meters per second. Furthermore a strategy for signal-processing is demonstrated. By this, remaining defects can be identified. Consequently an online detection of local defects is possible, which makes a dynamic process control feasible.}, language = {en} } @inproceedings{SchmailzlHierl, author = {Schmailzl, Anton and Hierl, Stefan}, title = {Rechenzeitoptimierte Temperaturfeldberechnung beim quasisimultanen Laser-Durchstrahlschweißen}, series = {ANSYS Conference \& 33. CADFEM Users' Meeting 2015, 24.-26. Juni 2015, Bremen, Germany}, booktitle = {ANSYS Conference \& 33. CADFEM Users' Meeting 2015, 24.-26. Juni 2015, Bremen, Germany}, editor = {CADFEM GmbH, and ANSYS Germany GmbH,}, address = {Grafing bei M{\"u}nchen}, pages = {1 -- 15}, abstract = {Beim quasisimultanen Laser-Durchstrahlschweißen von Kunststoffen wird bisher die FEM-Simulation wegen der Vielzahl von Uml{\"a}ufen des Laserstrahls und der damit verbundenen hohen Rechenzeit kaum eingesetzt. Um die Temperaturfeldberechnung zur Prozessauslegung und -optimierung praktikabel nutzen zu k{\"o}nnen, ist eine Reduktion der Rechenzeit zwingend erforderlich. Zur Simulation von Schweißvorg{\"a}ngen in ANSYS-CLASSIC werden die thermischen Lasten mithilfe von Ersatzw{\"a}rmequellen auf Basis von APDL-Routinen berechnet. Im Gegensatz dazu wird in dieser Arbeit eine analytische Lastfunktion zur Berechnung der thermischen Last f{\"u}r das quasismultane Laser-Durchstrahlschweißen vorgestellt. Im Vergleich zur Temperaturfeldberechnung mit Ersatzw{\"a}rmequelle kann bei der Berechnung eines dreidimensionalen Modells die Rechenzeit von mehreren Wochen auf wenige Stunden und f{\"u}r ein zweidimensionales auf nur wenige Minuten reduziert werden.}, language = {de} } @techreport{StegerSchmailzlDostaleketal., author = {Steger, Sebastian and Schmailzl, Anton and Dostalek, Michael and Armbruster, Dominik and Hierl, Stefan}, title = {Entwicklung einer Systemtechnik f{\"u}r das quasisimultane Laser-Durchstrahlschweißen von 3D-Kunststoffbauteilen mit Temperaturmessung und Spanndruckregelung}, series = {OTH Forschungsbericht 2016}, journal = {OTH Forschungsbericht 2016}, editor = {Baier, Wolfgang}, publisher = {Inixmedia GmbH}, address = {Kiel}, organization = {Ostbayerische Technische Hochschule Regensburg}, pages = {37 -- 38}, language = {de} }