@article{SteiningerGadererDawoudetal., author = {Steininger, Peter and Gaderer, Matthias and Dawoud, Belal and Gaderer, Matthias}, title = {Experimental and numerical study on the solar gain and heat loss of typical existing and refurbished German buildings}, series = {iCRBE Procedia}, volume = {1}, journal = {iCRBE Procedia}, number = {1}, publisher = {Weentech}, doi = {10.32438/icrbe.202035}, pages = {75 -- 93}, abstract = {This communication introduces an experimental setup for investigating the effect of solar radiation on the reduction of transmission heat losses and the steady state thermal conductance of uninsulated and insulated multi-layer wall samples. The setup consists of two adjacent climatic chambers, which share a common wall, in which the multi-layer wall samples are mounted. A solar simulator is applied within the outdoor air climatic chamber, whose radiation spectrum and radiation intensity are approximately equivalent to those of the sun. The first tests have been carried out on a wall sample with a typical structure of existing buildings from the year 1930 in Germany. In addition, a high-performance insulating plaster layer has been applied on a basic test sample (with existing building structure) to replicate and assess the refurbished scenario. Furthermore, a numerical investigation on the transient heat transfer process is carried out by using the simulation software COMSOL Multiphysics®. The experimental results of both uninsulated and insulated wall samples are validated against 1D and 3D models. As seen, the uninsulated wall, whose thermal conductance was experimentally determined to be equal to 1.79 W/(m²K), absorbs a heat flux of 208 W/m² through its external wall surface over a period of 8 hours. A fraction of 9.8 \% of the absorbed heat arrives as a gain on the internal wall and reduces the transmission heat losses by 11.7 \% over a period of 55 hours. On the other hand, the thermal conductivity of the insulation layer of the refurbished wall sample with micro hollow glass spheres was estimated by a parameter estimation procedure using the 3D model and the obtained experimental data. Using the estimated thermal conductivity, a thermal conductance of 0.42 W/(m²K) has been obtained for the refurbished wall sample.}, language = {en} } @misc{SchwanzerDietrichGadereretal., author = {Schwanzer, Peter and Dietrich, Markus and Gaderer, Matthias and Rabl, Hans-Peter}, title = {Detektion unterschiedlicher Medien in Gasoline Particulate Filter (GPF) mit Hilfe eines Radio-Frequenz (RF-) Sensors}, series = {Bayerische Wissenschaftsforum - BayWISS 2020}, journal = {Bayerische Wissenschaftsforum - BayWISS 2020}, language = {de} } @misc{SchwanzerDietrichGadereretal., author = {Schwanzer, Peter and Dietrich, Markus and Gaderer, Matthias and Rabl, Hans-Peter}, title = {Monitoring von Partikelfiltern f{\"u}r den Einsatz in Fahrzeugen mit direkt- einspritzenden Ottomotoren mit einer Radio-Frequenz (RF-) Antenne}, series = {Kolloquium des Bayerischen Wissenschaftsforum}, journal = {Kolloquium des Bayerischen Wissenschaftsforum}, language = {de} } @misc{SchwanzerDietrichHaftetal., author = {Schwanzer, Peter and Dietrich, Markus and Haft, Gerhard and Gaderer, Matthias and Rabl, Hans-Peter}, title = {Oxidation Kinetics Determination of GDI Engine Soot by a Radio-Frequency Sensor}, series = {23rd Conference on Combustion Generated Nanoparticles 2019, June 17-20, Z{\"u}rich, Switzerland}, journal = {23rd Conference on Combustion Generated Nanoparticles 2019, June 17-20, Z{\"u}rich, Switzerland}, language = {en} } @misc{SchwanzerMieslingerRabletal., author = {Schwanzer, Peter and Mieslinger, Johann and Rabl, Hans-Peter and Dietrich, Markus and Haft, Gerhard and Walter, Stefanie and Hagen, Gunter and Moos, Ralf and Gaderer, Matthias}, title = {Monitoring of a Particulate Filter for Gasoline Direct Injection Engines with a Radio-Frequency-Sensor}, series = {11th International Exhaust Gas and Particulate Emissions Forum, 3.-4.3.2020, Ludwigsburg, Germany}, journal = {11th International Exhaust Gas and Particulate Emissions Forum, 3.-4.3.2020, Ludwigsburg, Germany}, abstract = {In order to comply with future emission regulations, the use of particulate filters in vehicles with direct injection gasoline engines is essential. The current amount of soot and ash in the filter is calculated by a soot load model in the electronic control unit in combination with a differential pressure sensor determining the pressure drop over the particulate filter. Active regeneration is initiated if the calculated amount of soot or the measured differential pressure is too high. This is associated with additional fuel consumption. An on-board diagnosis for the particulate filter is currently not part of the Euro 6d emission standard. For future exhaust emission standards, on-board diagnosis or active monitoring of the particulate filter is conceivable. One of the benefits of monitoring is the fact that unnecessary active regenerations can be avoided. As a result, there is no additional fuel consumption due to misinterpretations of the amount of soot in the filter. For active monitoring of the particulate filter, a radiofrequency (RF-) sensor, that detects the soot loading of the filter with electromagnetic waves directly, can be used. Such a system has the advantage that by utilizing the filter as a sensor more precise information about the current state of the filter, e.g. a possible damage, can be provided. Worst-case considerations of filter damages, tested at an engine test bench show the advantages which are entailed by a system like that. By means of partial regeneration of the particulate filter it is demonstrated how the remaining amount of soot in the filter can be detected in a better way in comparison to the differential pressure sensor by using the RF-sensor.}, language = {en} } @article{SchwanzerRablLodersetal., author = {Schwanzer, Peter and Rabl, Hans-Peter and Loders, S. and Seifert, P. and Himmelstoss, S. and Gaderer, Matthias}, title = {Difference in the Tailpipe Particle Number by Consideration of Sub-23-nm Particles for Different Injection Settings of a GDI Engine}, series = {Emission control science and technology}, volume = {5}, journal = {Emission control science and technology}, number = {1}, publisher = {Springer Nature}, doi = {10.1007/s40825-019-0114-1}, pages = {7 -- 22}, abstract = {The purpose of this study was to investigate the characteristic of nanoparticles under consideration of sub-23-nm particles from a 1.8-l direct injection (DI) gasoline engine under stoichiometric air/fuel conditions in the exhaust gas system. For future CO2 challenges, the usage of DI-instead of port fuel injection (PFI)-gasoline engines is unavoidable. Therefore, a state of the art particle management program-particle number (PN) system, the Horiba SPCS (2100) with an integrated CPC (condensation particle counter), was recalibrated from a 50\% cutoff (D-50\%) at 23 nm down to a cutoff at 10 nm and the PCRF (particle concentration reduction factor) for sizes smaller than 23 nm was checked. Two different modal points, out of a representative Real Driving Emission (RDE) cycle, were investigated with both calibrations, D-50\%=10 nm and D-50\%=23 nm. For these different load points, the fuel pressure (FUP) and the start of injection (SOI) were varied, to represent the difference in the structure and the ratio conc((10 nm))/conc((23 nm)) of the nanoparticle emissions. The particle characterization includes the particle number (PN), the particle size distribution (PSD), and the particle mass (PM). The particle number was measured with Horiba SPCS (2100). The particle size distribution was analyzed with a Grimm differential mobility analyzer (DMA) in combination with a Faraday cup electrometer (FCE). Micro Soot and Pegasor were used to determine the PM, and an optical characterization was done with a 120-kV Phillips CM12 transmission electron microscope (TEM). The position of all particle measurement systems was downstream the three-way catalyst (TWC). The results of this investigation showed that a higher injection pressure decreases the PN (without consideration of sub-23-nm particles) in general. The ratio conc((10 nm))/conc((23 nm)) was therefore higher, because smaller particles, especially ash particles, were less reduced from the FUP. This means higher FUP tends to a higher ratio. For the SOI, the main reasons of the ratio differences were explained by an encroachment between the injection jet and the piston, the valve and the wall.}, language = {en} } @misc{AltmannRablGaderer, author = {Altmann, Robert and Rabl, Hans-Peter and Gaderer, Matthias}, title = {Ph{\"a}nomenologische Untersuchung des Einspritzverhaltens von Pflanzen{\"o}lkraftstoff}, series = {3. Tagung der Fuels Joint Research Group (FJRG) "Kraftstoffe f{\"u}r die Mobilit{\"a}t von Morgen"}, journal = {3. Tagung der Fuels Joint Research Group (FJRG) "Kraftstoffe f{\"u}r die Mobilit{\"a}t von Morgen"}, language = {de} } @misc{AltmannGadererRabl, author = {Altmann, Robert and Gaderer, Matthias and Rabl, Hans-Peter}, title = {Pr{\"u}fstandsuntersuchungen an einem DEUTZ NRMM Motor mit Raps{\"o}lkraftstoff und Optimierung des Betriebs- und Emissionsverhaltens durch statistische Versuchsplanung}, series = {18. Internationaler Fachkongress "Kraftstoffe der Zukunft 2021" - digital \& international vernetzt!, online}, journal = {18. Internationaler Fachkongress "Kraftstoffe der Zukunft 2021" - digital \& international vernetzt!, online}, language = {de} } @article{MikhaeilGadererDawoud, author = {Mikhaeil, Makram and Gaderer, Matthias and Dawoud, Belal}, title = {Experimental Investigation of the Adsorption and Desorption Kinetics on an Open-Structured Asymmetric Plate Heat Exchanger; Matching Between Small-Scale and Full-Scale Results}, series = {Frontiers in Energy Research}, volume = {10}, journal = {Frontiers in Energy Research}, publisher = {Frontiers}, doi = {10.3389/fenrg.2022.818486}, pages = {1 -- 15}, abstract = {This paper introduces the results of an experimental study on the adsorption and desorption kinetics of a commercially available, open-structured asymmetric plate heat exchanger adapted to act as an adsorber/desorber for the application in adsorption heat transformation processes. In addition, a volumetric large temperature jump (V-LTJ) kinetic setup was applied to measure the adsorption and desorption kinetics of a small-scale adsorbent sample prepared dedicatedly to be representative for the adsorbent domain inside the investigated adsorber plate heat exchanger (APHE). All kinetic results of the small-scale adsorbent sample and the APHE were fitted into exponential forms with a single characteristic time constant (τ) with a coefficient of determination (R2) better than 0.9531. A very good matching between the small-scale and full-scale adsorption kinetic measurements was obtained, with an average relative deviation of 12.3\% in the obtained τ-values. In addition, the kinetic data of the small-scale adsorbent sample were utilized for estimating the expected specific instantaneous and moving average powers of the evaporator/condenser heat exchanger. The average relative deviation (ARD) between the moving average specific evaporator powers obtained from the small-scale and the full-scale measurements amounts between 5.4 and 15.1\%.}, language = {en} } @article{SteiningerGadererDawoud, author = {Steininger, Peter and Gaderer, Matthias and Dawoud, Belal}, title = {Assessment of the Annual Transmission Heat Loss Reduction of a Refurbished Existing Building with an Advanced Solar Selective Thermal Insulation System}, series = {Sustainability}, volume = {13}, journal = {Sustainability}, number = {13}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/su13137336}, pages = {1 -- 19}, abstract = {A numerical parameter sensitivity analysis of the design parameters of the recently published solar selective thermal insulation system (SATIS) has been carried out to enhance its thermal and optical properties. It turned out that the insulation properties of SATIS can be effectively improved by reducing the length of the glass closure element. Increasing the area share of the light conducting elements (LCEs) and decreasing their length-to-diameter (L/D) ratio were identified as key parameters in order to increase the solar gain. Two SATIS variants were compared with the same wall insulation without SATIS in a yearly energetic performance assessment. The SATIS variant with 10 mm length of the closure element, 44.2\% area share of LCE, as well as front and rear diameters of 12 mm/9 mm shows an 11.8\% lower transmission heat loss over the heating period than the wall insulation without SATIS. A new methodology was developed to enable the implementation of the computed solar gains of SATIS in 1D simulation tools. The result is a radiant heat flow map for integration as a heat source in 1D simulation models. A comparison between the 1D and 3D models of the inside wall heat fluxes showed an integral yearly agreement of 98\%.}, language = {en} } @article{GamischGadererDawoud, author = {Gamisch, Bernd and Gaderer, Matthias and Dawoud, Belal}, title = {On the Development of Thermochemical Hydrogen Storage: An Experimental Study of the Kinetics of the Redox Reactions under Different Operating Conditions}, series = {Applied Sciences}, volume = {11}, journal = {Applied Sciences}, number = {4}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/app11041623}, pages = {1 -- 15}, abstract = {This work aims at investigating the reduction/oxidation (redox) reaction kinetics on iron oxide pellets under different operating conditions of thermochemical hydrogen storage. In order to reduce the iron oxide pellets (90\% Fe2O3, 10\% stabilizing cement), hydrogen (H2) is applied in different concentrations with nitrogen (N2), as a carrier gas, at temperatures between between 700 ∘C and 900 ∘C, thus simulating the charging phase. The discharge phase is triggered by the flow of a mixture out of steam (H2O) and N2 at different concentrations in the same temperature range, resulting in the oxidizing of the previously reduced pellets. All investigations were carried out in a thermo-gravimetric analyzer (TGA) with a flow rate of 250mL/min. To describe the obtained kinetic results, a simplified analytical model, based on the linear driving force model, was developed. The investigated iron oxide pellets showed a stable redox performance of 23.8\% weight reduction/gain, which corresponds to a volumetric storage density of 2.8kWh/(L bulk), also after the 29 performed redox cycles. Recalling that there is no H2 stored during the storage phase but iron, the introduced hydrogen storage technology is deemed very promising for applications in urban areas as day-night or seasonal storage for green hydrogen.}, language = {en} } @unpublished{GaertnerMarxSchubachGadereretal., author = {G{\"a}rtner, Sebastian and Marx-Schubach, Thomas and Gaderer, Matthias and Schmitz, Gerhard and Sterner, Michael}, title = {Introduction of an Innovative Energy Concept for low Emission Glass Melting based on Carbon Capture and Usage}, doi = {10.31224/2642}, abstract = {Due to the very high fossil energy demand, the glass industry is looking for innovative approaches for the reduction of CO2 emissions and the integration of renewable energy sources. In this paper, we present a novel power-to-gas concept, which has no impact on established melting processes and discuss it for this purpose. A special focus is set on the required CO2 capture from typical flue gases in the glass industry, as this process has not been investigated in detail yet. We used a process simulation approach to investigate post-combustion CO2 capture by absorption processes, followed by a techno-economic evaluation. Our investigations found the designed CO2 capture plant to be approx. 400 times smaller than absorption based CO2 separation processes for conventional power plants. Due to the many options for waste heat utilization, the waste heat required for CO2 desorption can be generated in a particularly efficient and cost-effective way. The resulting CO2 avoidance costs range between 41-42 €/t CO2, depending on waste heat utilization for desorption, and thus offer a cost effective way of CO2 removal from glass industry melting processes. These costs are well below the values of 50-65 €/t CO2 described so far for comparable industrial applications. In addition, we describe optimization options, like solvent and process improvements, to enable further cost reductions. These results motivate further research and development on the overall process presented in this work.}, language = {en} } @inproceedings{AltmannGebhardTroegeretal., author = {Altmann, Robert and Gebhard, J{\"u}rgen and Troeger, Adrian and Winkler, Markus and T{\"o}pfer, Georg and Remmele, Edgar and Gaderer, Matthias and Rabl, Hans-Peter}, title = {Engine performance and emission analysis of a NRMM CI engine with common rail injection system operated with diesel fuel and rapeseed oil fuel}, series = {Proceedings of the 6th Commercial Vehicle Technology Symposium 2020/2021}, booktitle = {Proceedings of the 6th Commercial Vehicle Technology Symposium 2020/2021}, editor = {Berns, Karsten and Dressler, Klaus and Kalmar, Ralf and Stephan, Nicole and Teutsch, Roman and Thul, Martin}, publisher = {Springer Vieweg}, address = {Wiesbaden}, isbn = {978-3-658-29716-9}, doi = {10.1007/978-3-658-29717-6_16}, pages = {231 -- 242}, abstract = {The use of alternative fuels in high-power non-road mobile machinery (NRMM) combustion engines is a possible way to substitute fossil fuel. By using pure vegetable oil fuels, like rapeseed oil fuel (DIN 51605), the greenhouse gases can be reduced effectively. Due to the differences in physical and chemical properties, a modification of the engine control unit calibration is necessary to adapt the working process on the fuel. Without modifications, the engine power output with rapeseed oil fuel is lower than with diesel fuel because of the smaller energy content. By adapting the engine settings, like the injection fuel mass, the power loss can be compensated but it accompanies with a higher fuel consumption. The engine emissions at part load conditions show, that there are benefits in particle emissions by using rapeseed oil at similar NOx emissions. Therefore, a design of experiment setup was initiated on a selected engine operation point to determine the effects of further parameters, like rail pressure, manifold pressure and injection pattern, on the process and to see the potential of an optimized calibration.}, language = {en} } @article{SteiningerGadererSteffensetal., author = {Steininger, Peter and Gaderer, Matthias and Steffens, Oliver and Dawoud, Belal}, title = {Experimental and Numerical Study on the Heat Transfer Characteristics of a Newly-Developed Solar Active Thermal Insulation System}, series = {Buildings}, volume = {11}, journal = {Buildings}, number = {3}, publisher = {MDPI}, doi = {10.3390/buildings11030123}, pages = {1 -- 22}, abstract = {A newly-developed solar active thermal insulation system (SATIS) is introduced with the main objective to accomplish a highly-dependent total solar transmittance on the irradiation angle. SATIS is also designed to obtain the maximum transmittance at a prescribed design irradiation angle and to reduce it remarkably at higher irradiation angles. A purely mineral thermal insulation plaster with micro hollow glass spheres is applied to manufacture the investigated SATIS prototype. Light-conducting elements (LCEs) have been introduced into SATIS and suitable closing elements have been applied. The SATIS prototype has been investigated both experimentally and numerically. It turned out that the contributions of conduction, radiation and convection to the effective thermal conductivity of SATIS, without the closing elements (49 mWmK), amount to 86.2\%, 13.2\% and 0.6\%, respectively. The angle-dependent short-wave radiation exchange within the LCE has been investigated via ray tracing. At the incidence angle of 19\% (design angle), 27\% of the radiation within the LCE is absorbed by the absorber plate, resulting in measured and computed total solar energy transmittances of 11.2\%/11.7\%, respectively. For a typical summer irradiation angle of 60\%, 98\% of the incident radiation is absorbed by the surfaces at the entrance of the LCE. The corresponding total solar energy transmittance amounts to 2.9\%.}, language = {en} } @inproceedings{SteiningerGadererDawoud, author = {Steininger, Peter and Gaderer, Matthias and Dawoud, Belal}, title = {Transient performance of a solar selective thermal insulation system}, series = {16th Advanced Building Skins Conference \& Expo, 21 - 22/10/2021, Bern, Switzerland}, booktitle = {16th Advanced Building Skins Conference \& Expo, 21 - 22/10/2021, Bern, Switzerland}, publisher = {Advanced Buidling Skins GmbH}, abstract = {A prototype of a thermal insulation system to offer high selectivity of the solar gain regarding the solar incidence angle (SATIS) was applied to a typical solid brick masonry for existing buildings in Germany. Light conducting elements (LCEs) inclined at 19 ° were incorporated in SATIS, which equals the average solar noon angle in southern Germany during winter. The entire wall construction was experimentally investigated in a differential climatic chamber test bench at four different irradiation angles according to a dynamic test procedure. In addition, a conventional wall construction (CWC) has been measured. At SATIS' design angle of 19 °, the SATIS wall construction shows a solar gain (SG) of 394.5 Wh/m², while the SG of the CWC amounts to only 25.4 Wh/m². The validated transient model of the SATIS wall construction showed that, at the end of the irradiation period of the dynamic test procedure (8 h), the solar heat penetrates to a depth of 253 mm and 111 mm inside the 385 mm thick brick wall masonry at the irradiation angles of 19 ° and 50 °, respectively. During the same time, the stored solar energy at 50 ° amounts to only 24.4 \% of that stored at 19 °.}, language = {en} } @article{GaertnerMarxSchubachGadereretal., author = {G{\"a}rtner, Sebastian and Marx-Schubach, Thomas and Gaderer, Matthias and Schmitz, Gerhard and Sterner, Michael}, title = {Techno-Economic Analysis of Carbon Dioxide Separation for an Innovative Energy Concept towards Low-Emission Glass Melting}, series = {energies}, volume = {16}, journal = {energies}, number = {5}, publisher = {MDPI}, address = {Basel}, doi = {10.3390/en16052140}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-53627}, pages = {1 -- 25}, abstract = {The currently still high fossil energy demand is forcing the glass industry to search for innovative approaches for the reduction in CO2 emissions and the integration of renewable energy sources. In this paper, a novel power-to-methane concept is presented and discussed for this purpose. A special focus is on methods for the required CO2 capture from typical flue gases in the glass industry, which have hardly been explored to date. To close this research gap, process simulation models are developed to investigate post-combustion CO2 capture by absorption processes, followed by a techno-economic evaluation. Due to reduced flue gas volume, the designed CO2 capture plant is found to be much smaller (40 m3 absorber column volume) than absorption-based CO2 separation processes for power plants (12,560 m3 absorber column volume). As there are many options for waste heat utilization in the glass industry, the waste heat required for CO2 desorption can be generated in a particularly efficient and cost-effective way. The resulting CO2 separation costs range between 41 and 42 EUR/t CO2, depending on waste heat utilization for desorption. These costs are below the values of 50-65 EUR/t CO2 for comparable industrial applications. Despite these promising economic results, there are still some technical restrictions in terms of solvent degradation due to the high oxygen content in flue gas compositions. The results of this study point towards parametric studies for approaching these issues, such as the use of secondary and tertiary amines as solvents, or the optimization of operating conditions such as stripper pressure for further cost reductions potential.}, language = {en} } @article{GamischHuberGadereretal., author = {Gamisch, Bernd and Huber, Lea and Gaderer, Matthias and Dawoud, Belal}, title = {On the Kinetic Mechanisms of the Reduction and Oxidation Reactions of Iron Oxide/Iron Pellets for a Hydrogen Storage Process}, series = {Energies}, volume = {15}, journal = {Energies}, number = {21}, publisher = {MDPI}, doi = {10.3390/en15218322}, abstract = {This work aims at investigating the kinetic mechanisms of the reduction/oxidation (redox) reactions of iron oxide/iron pellets under different operating conditions. The reaction principle is the basis of a thermochemical hydrogen storage system. To simulate the charging phase, a single pellet consisting of iron oxide (90\% Fe2O3, 10\% stabilising cement) is reduced with different hydrogen (H2) concentrations at temperatures between 600 and 800 °C. The discharge phase is initiated by the oxidation of the previously reduced pellet by water vapour (H2O) at different concentrations in the same temperature range. In both reactions, nitrogen (N2) is used as a carrier gas. The redox reactions have been experimentally measured in a thermogravimetric analyser (TGA) at a flow rate of 250 mL/min. An extensive literature review has been conducted on the existing reactions' kinetic mechanisms along with their applicability to describe the obtained results. It turned out that the measured kinetic results can be excellently described with the so-called shrinking core model. Using the geometrical contracting sphere reaction mechanism model, the concentration- and temperature-dependent reduction and oxidation rates can be reproduced with a maximum deviation of less than 5\%. In contrast to the reduction process, the temperature has a smaller effect on the oxidation reaction kinetics, which is attributed to 71\% less activation energy (Ea,Re=56.9 kJ/mol versus Ea,Ox=16.0 kJ/mol). The concentration of the reacting gas showed, however, an opposite trend: namely, to have an almost twofold impact on the oxidation reaction rate constant compared to the reduction rate constant.}, language = {en} } @inproceedings{GaertnerRankHeberletal., author = {G{\"a}rtner, Sebastian and Rank, Daniel and Heberl, Michael and Gaderer, Matthias and Sterner, Michael}, title = {Integration of Power-To-Methane into Glass Melting Processes}, series = {Proceedings of the International Renewable Energy Storage Conference (IRES 2022)}, volume = {16}, booktitle = {Proceedings of the International Renewable Energy Storage Conference (IRES 2022)}, publisher = {Atlantis Press}, issn = {2589-4943}, doi = {10.2991/978-94-6463-156-2_12}, pages = {147 -- 161}, abstract = {The glass industry is facing increased challenges regarding climate protection targets and rising energy costs. The integration of renewable energy including conversion and storage is a key for both challenges in this energy-intensive industrial sector, which has been mainly relying on fossil gas so far. The options considered to this point for reducing CO2 emissions and switching to a renewable energy supply involve far-reaching changes of the established melting processes. This entails significant risks in terms of influences on glass quality and stable production volumes. The presented approach for the integration of a Power-to-Methane (PtM) system into the glass industry is a completely new concept and has not been considered in detail before. It allows the use of established oxyfuel melting processes, the integration of fluctuating renewable energy sources and a simultaneous reduction of CO2 emissions by more than 78\%. At the same time, natural gas purchases become obsolete. A techno-economic evaluation of the complete PtM process shows, that 1,76 €/m3 or 1,26 €/kg synthetic natural gas are possible with renewable energy supply. Using electricity from the energy grid would require electricity prices < 0,126 €/kWh to allow cost competitive PtM processes in the glass industry. Such electricity prices could be achieved by electricity market-based optimization and operation of the PtM system. This operation strategy would require AI-based algorithms predicting availabilities and prices on future-based markets.}, language = {en} } @article{GamischEttengruberGadereretal., author = {Gamisch, Bernd and Ettengruber, Stefan and Gaderer, Matthias and Dawoud, Belal}, title = {Dynamic simulation of isothermal and non-isothermal reduction and oxidation reactions of iron oxide for a hydrogen storage process}, series = {Renewable and Sustainable Energy}, volume = {1}, journal = {Renewable and Sustainable Energy}, number = {1}, publisher = {ELSP, International Open Science Platform}, doi = {10.55092/rse20230004}, abstract = {This work aims first to develop a dynamic lumped model for the isothermal reactions of hydrogen/steam with a single iron oxide/iron pellet inside a tubular reactor and to validate the model results against the experimental reaction kinetic data with the help of our STA device. To describe the temporal change in mass, and consequently, the temporal heat of reaction, the shrinking core model, based on the geometrical contracting sphere, is applied. It turned out that, the simulation model can reproduce the experimental, temporal concentration and temperature-dependent conversion rates with a maximum deviation of 4.6\% during the oxidation reactions and 3.1\% during the reduction reactions. In addition, a measured isothermal storage process comprising one reduction and one oxidation phase with a holding phase in between on a single reacting pellet could be reproduced with a maximum absolute deviation in the conversion rate of 1.5\%. Moreover, a lumped, non-isothermal simulation model for a pelletized tubular redox-reactor including 2kg of iron oxide pellets has been established, in which the heat of reaction, heat transfer to the ambient and heat transfer between the solid and gas phases are considered. The temporal courses of the outlet gas concentration as well as the temperatures of the gas stream and the solid material at a constant input gas flow rate and a constant reacting gas inlet concentration but different input gas temperatures are estimated. Because of the endothermic nature of the reduction reaction, the inlet reacting gas temperature shall be kept high to prevent the severe temperature drop in the solid phase and, consequently, the significant reduction of the reaction rate. Contrary to that, the oxidation process requires lower input gas temperatures to avoid the excessive overheating of the reaction mass and, consequently, the sintering of the reacting pellets. Finally, five of the previous reactors have been connected in series to explore the influence of the changing inlet gas temperatures and concentrations on the dynamic performance of each storage mass.}, language = {en} } @article{MikhaeilGadererDawoud, author = {Mikhaeil, Makram and Gaderer, Matthias and Dawoud, Belal}, title = {On the application of adsorber plate heat exchangers in thermally driven chillers}, series = {Applied Thermal Engineering}, volume = {220}, journal = {Applied Thermal Engineering}, publisher = {Elsevier}, doi = {10.1016/j.applthermaleng.2022.119713}, abstract = {The effect of both heat and mass transfer characteristic lengths (HTCL, MTCL) of two different adsorber plate heat exchangers (APHE), for application in an adsorption chiller, on the adsorption and desorption kinetics is investigated. Three representative test frames (TF1-TF3) are prepared to examine small-scale adsorbent samples of the microporous silica gel (Siogel of Oker-Chemie, Germany) applying the volumetric large-temperature-jump methodology at different operating conditions. Based on the obtained kinetic data, an analytical model has been developed to predict the specific cooling power (SCP) and the coefficient of performance (COP) of a single-bed adsorption chiller comprising the studied APHEs. It turned out that, within the tested range of HTCL and MTCL, it can be concluded that, the adsorption kinetics are mainly influenced by the MTCL, while the desorption kinetics are dominated by the HTCL of the adsorbent domain. Applying Siogel as loose pellets inside a newly introduced APHE results in of 423.3 and 182.7 W⋅kg-1, at the evaporator temperatures of 15 °C and 5 °C, respectively. Herein, the condenser and adsorber-end temperatures amount to 30 °C and the desorption-end temperature to 90 °C. The corresponding s amount to 0.50 and 0.40, respectively, which represent quite promising results for further design optimizations.}, language = {en} } @article{GaertnerRankHeberletal., author = {G{\"a}rtner, Sebastian and Rank, Daniel and Heberl, Michael and Gaderer, Matthias and Dawoud, Belal and Haumer, Anton and Sterner, Michael}, title = {Simulation and Techno-Economic Analysis of a Power-to-Hydrogen Process for Oxyfuel Glass Melting}, series = {Energies}, volume = {14}, journal = {Energies}, number = {24}, publisher = {MDPI}, doi = {10.3390/en14248603}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-22713}, abstract = {As an energy-intensive industry sector, the glass industry is strongly affected by the increasingly stringent climate protection targets. As established combustion-based production systems ensure high process stability and glass quality, an immediate switch to low greenhouse gas emission processes is difficult. To approach these challenges, this work investigates a step-by-step integration of a Power-to-Hydrogen concept into established oxyfuel glass melting processes using a simulation approach. This is complemented by a case study for economic analysis on a selected German glass industry site by simulating the power production of a nearby renewable energy park and subsequent optimization of the power-to-hydrogen plant performance and capacities. The results of this study indicate, that the proposed system can reduce specific carbon dioxide emissions by up to 60\%, while increasing specific energy demand by a maximum of 25\%. Investigations of the impact of altered combustion and furnace properties like adiabatic flame temperature (+25 °C), temperature efficiency (∆ξ = -0.003) and heat capacity flow ratio (∆zHL = -0.009) indicate that pure hydrogen-oxygen combustion has less impact on melting properties than assumed so far. Within the case study, high CO2 abatement costs of 295 €/t CO2-eq. were determined. This is mainly due to the insufficient performance of renewable energy sources. The correlations between process scaling and economic parameters presented in this study show promising potential for further economic optimization of the proposed energy system in the future.}, language = {en} } @article{MikhaeilNowakPalombaetal., author = {Mikhaeil, Makram and Nowak, Sebastian and Palomba, Valeria and Frazzica, Andrea and Gaderer, Matthias and Dawoud, Belal}, title = {Experimental and analytical investigation of applying an asymmetric plate heat exchanger as an evaporator in a thermally driven adsorption appliance}, series = {Applied Thermal Engineering}, journal = {Applied Thermal Engineering}, number = {228}, publisher = {Elsevier}, doi = {10.1016/j.applthermaleng.2023.120525}, url = {http://nbn-resolving.de/urn:nbn:de:bvb:898-opus4-61115}, abstract = {This communication presents an experimental and analytical study on the evaporation mechanism in a closed-structured asymmetric plate heat exchanger (PHE) employed as a stagnant water evaporator for the application in an adsorption heat transformation appliance. To this aim, an experimental unit is constructed, which comprises two identical PHEs, one acting as an vaporator/condenser and the second, as an adsorber/desorber. Two endoscopes are mounted inside the investigated evaporator to visualize the evaporation mechanism when performing adsorption-evaporation processes under different boundary conditions. It turned out that the evaporation mechanism is a partially covered, thin film evaporation. A heat transfer analysis is performed to evaluate the heat transfer coefficient of the thin film evaporation () inside the investigated evaporator, resulting in -values between 1330 and 160 [W∙m-2∙K-1] over the investigated adsorption-evaporation time. Correlating the obtained () to the film thickness and the wetted area results in -values between 0.34 and 0.78 [mm] and wetted to total area ratios of 0.78 to 0.16. Besides, an analytical model has been developed and introduced to correlate the overall evaporator heat transfer coefficient with the adsorption potential and the time rate of change of the water uptake.}, language = {en} } @article{MikhaeilGadererDawoud, author = {Mikhaeil, Makram and Gaderer, Matthias and Dawoud, Belal}, title = {On the development of an innovative adsorber plate heat exchanger for adsorption heat transformation processes; an experimental and numerical study}, series = {Energy}, volume = {207}, journal = {Energy}, number = {September}, publisher = {Elsevier}, doi = {10.1016/j.energy.2020.118272}, pages = {1 -- 13}, abstract = {An innovative adsorber plate heat exchanger (APHE), which is developed for application in adsorption heat pumps, chillers and thermal energy storage systems, is introduced. A test frame has been constructed as a representative segment of the introduced APHE for applying loose grains of AQSOA-Z02. Adsorption kinetic measurements have been carried out in a volumetric large-temperature-jump setup under typical operating conditions of adsorption processes. A transient 2-D model is developed for the tested sample inside the setup. The measured temporal uptake variations with time have been fed to the model, through which a micro-pore diffusion coefficient at infinite temperature of 2 E-4 [m2s-1] and an activation energy of 42.1 [kJ mol-1] have been estimated. A 3-D model is developed to simulate the combined heat and mass transfer inside the APHE and implemented in a commercial software. Comparing the obtained results with the literature values for an extruded aluminium adsorber heat exchanger coated with a 500 μm layer of the same adsorbent, the differential water uptake obtained after 300 s of adsorption (8.2 g/100 g) implies a sound enhancement of 310\%. This result proves the great potential of the introduced APHE to remarkably enhance the performance of adsorption heat transformation appliances.}, language = {en} } @article{SchwanzerSchillingerMieslingeretal., author = {Schwanzer, Peter and Schillinger, Maximilian and Mieslinger, Johann and Walter, Stefanie and Hagen, Gunter and Maerkl, Susanne and Haft, Gerhard and Dietrich, Markus and Moos, Ralf and Gaderer, Matthias and Rabl, Hans-Peter}, title = {A Synthetic Ash-Loading Method for Gasoline Particulate Filters with Active Oil Injection}, series = {SAR International Journal of Engines}, volume = {14}, journal = {SAR International Journal of Engines}, number = {4}, publisher = {SAE International}, issn = {1946-3936}, doi = {10.4271/03-14-04-0029}, pages = {493 -- 506}, abstract = {To reduce particulate emissions, the use of particulate filters in diesel engines is meanwhile state of the art, while the integration of such systems in gasoline engines is now also necessary in order to comply with today's regulations. Over its lifetime, a gasoline particulate filter (GPF) collects ash components of fuel, lubrication oil, and materials originating from the catalytic coating and from engine abrasion. In the development and application process, synthetic ashing from GPFs is challenging. The ash of the lubrication oil can be increased in various ways, like oil-doped fuel, a separate oil burner, or changes in the piston-cylinder system of the engine. However, these methods show major disadvantages. For this reason, an improved approach is presented in this study, which allows a quick response to changes in combustion (e.g., engine knocking) and producing ash, which is more realistic due to its primary particle size and the density of ash plugs, in a shorter time. Therefore, an approach to accelerate ash loading by active oil injection using a multi-point injection (MPI) system is introduced. With the help of this methodology, an ashing capacity of 1.21 g/h is implemented, which is a high rate compared to other investigations. The primary particle size (evaluated by means of a transmission electron microscope), is in the same size range as those detected at the full-load curve during regular operation. A computer tomographic (CT) analysis of the incinerated particulate filter also shows that a very high density of ash plugs can be realized, which has also been found in the literature for real applications. In addition, with the help of a mass spectrometer (MS) and an intermediate weighing of the particulate filter, the current ash loading of the GPF could be determined with an accuracy of 1\%.}, language = {en} }