@inproceedings{GalkaMeissner, author = {Galka, Stefan and Meißner, Sebastian}, title = {Simulation-Based Digital Twins for Internal Transport Systems}, series = {Procedia Computer Science}, volume = {274}, booktitle = {Procedia Computer Science}, publisher = {Elsevier}, doi = {10.1016/j.procs.2025.12.016}, pages = {161 -- 170}, abstract = {The increasing complexity of internal transport systems in industrial applications poses significant challenges for operational decision-making. This paper presents a simulation-based Digital Twin framework developed within the research project TwinTraSys to support the control of such systems. The framework is specifically tailored to the constraints of real-world IT infrastructures, requiring minimal transaction data, while enabling predictive analysis and dynamic scenario evaluation. It consists of a modular architecture divided into four core components: data provision, data preparation, simulation, and decision support. A dedicated simulation framework enables the automated generation of structural models and the integration of real-world operational control systems. The proposed approach has been validated in industrial settings and has demonstrated its ability to support resource planning and transport resource allocation through simulation-based experimentation and multi-criteria evaluation. This paper contributes to the practical advancement of Digital Twin applications in intralogistics by bridging the gap between theoretical models and real-world constraints.}, language = {en} } @inproceedings{GalkaMeissnerObermeir, author = {Galka, Stefan and Meißner, Sebastian and Obermeir, Theresia}, title = {Digitale Zwillinge f{\"u}r die Steuerung innerbetrieblicher Transportsysteme}, series = {32. Deutscher Materialfluss-Kongress 2025, Garching bei M{\"u}nchen, 20.-21.3.2025}, booktitle = {32. Deutscher Materialfluss-Kongress 2025, Garching bei M{\"u}nchen, 20.-21.3.2025}, editor = {Fottner, Johannes}, publisher = {VDI-Verlag}, pages = {6}, abstract = {Im Rahmen des Forschungsprojektes "Digitale(r) Zwillinge zur dynamischen Simulation f{\"u}r die Planung und Steuerung innerbetrieblicher Transportsysteme im Rahmen der digitalen Fabrik" (TwInTraSys) wurde ein simulationsbasierter Digitaler Zwilling zur vorausschauenden Entscheidungsunterst{\"u}tzung im operativen Betrieb von innerbetrieblichen Transportsystemen entwickelt. Das Konzept wurde demonstratorisch umgesetzt und bei verschiedenen Anwendungsunternehmen getestet und validiert. Im Folgenden werden die Einsatzm{\"o}glichkeiten im Zentrallager der Firma HiPP am Beispiel einer Ressourceneinsatzplanung dargestellt.}, language = {de} } @inproceedings{GalkaSchuhegger, author = {Galka, Stefan and Schuhegger, Lukas}, title = {Integration of Discrete-event Simulation in the Planning of a Hydrogen Electrolyzer Production Facility}, series = {Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore}, booktitle = {Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore}, editor = {Feng, B. and Pedrielli, G. and Peng, Y. and Shashaani, S. and Song, E. and Corlu, C.G. and Lee, L.H. and Chew, E.P. and Roeder, T. and Lendermann, P.}, publisher = {IEEE}, address = {Singapore}, pages = {2}, abstract = {In the context of production and factory planning, the expansion of the factory must already be taken into account during initial planning. This results in an increase in planning complexity, as the involved planners have to know the expansion stages of the factory in the different time periods and have to evaluate concept modifications across all time periods. This paper presents an idea for a planning tool, which takes expansion stages into consideration. The data model contains all relevant information to generate a simulation model of the factory in an almost automated way. The aim is to enable factory planners to quickly investigate concept changes with the help of simulation, for example, to identify bottlenecks.}, language = {en} } @inproceedings{HaimerlTschernitzSchilleretal., author = {Haimerl, Simon and Tschernitz, Christoph and Schiller, Tobias and Weig, Christoph and Briem, Ulrich and Galka, Stefan}, title = {Development of a Simulation Framework for Urban Ropeway Systems and Analysis of the Planned Ropeway Network in Regensburg, Germany}, series = {Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore}, booktitle = {Proceedings of the 2022 Winter Simulation Conference (WSC), 11-14 Dec. 2022, Singapore}, publisher = {IEEE}, isbn = {978-1-6654-7661-4}, doi = {10.1109/WSC57314.2022.10015510}, pages = {1413 -- 1424}, abstract = {To evaluate the performance of a ropeway in an urban environment, simulations of the dynamic passenger transport characteristics are required. Therefore, a modular simulation model for urban ropeway networks was developed, which can be flexibly adapted to any city and passenger volume. This simulation model was used to analyze the ropeway network concept of the German city Regensburg and to determine the expected operating conditions. The passenger volume, different types of persons, their occurrence probability and their destination distribution is depending on the location and daytime and can be defined for each individual station. In an initial analysis, the number of passengers currently occurring in bus traffic were projected onto the ropeway network. To enable climate-friendly and efficient operation, different strategies were developed to significantly reduce the number of gondolas. The best fitting strategies resulted in significant cost savings while passenger comfort, as represented by queue time, remained unchanged.}, language = {en} } @inproceedings{SchmidWildSchneidewindetal., author = {Schmid, Florian and Wild, Tobias and Schneidewind, Jan and Vogl, Tobias and Schuhegger, Lukas and Galka, Stefan}, title = {Simulation Based Approach for Reconfiguration and Ramp up Scenario Analysis in Factory Planning}, series = {Proceedings of the 2022 Winter Simulation Conference (WSG), 11-14 Dec. 2022, Singapore}, booktitle = {Proceedings of the 2022 Winter Simulation Conference (WSG), 11-14 Dec. 2022, Singapore}, publisher = {IEEE}, isbn = {978-1-6654-7661-4}, doi = {10.1109/WSC57314.2022.10015310}, pages = {2842 -- 2852}, abstract = {Structural changes in production entail a potential economic risk for manufacturing companies. It is necessary to identify a suitable strategy for the reconfiguration process and to continue to meet the demand during the change in the factory structure and ramp-up phase. A simulation offers the possibility to analyze different ramp-up scenarios for the factory structure and to select a suitable concept for the reconfiguration process. A discrete event simulation approach is presented that can be used to evaluate variants of structural changes and serves as a basis for deciding on a reconfiguration strategy. This approach is demonstrated using a specific production step of a plant producing hydrogen electrolyzers, the results and generalized conclusions are discussed.}, language = {en} } @inproceedings{Galka, author = {Galka, Stefan}, title = {Untersuchung von Auftragsfreigabestrategien f{\"u}r mehrzonige Kommissioniersysteme im Online-Lebensmittelhandel}, series = {ASIM SST 2022 Proceedings Langbeitr{\"a}ge, 26. ASIM Symposium Simulationstechnik: 25.07.-27.07.2022, TU Wien}, volume = {2022}, booktitle = {ASIM SST 2022 Proceedings Langbeitr{\"a}ge, 26. ASIM Symposium Simulationstechnik: 25.07.-27.07.2022, TU Wien}, publisher = {ARGESIM Verlag}, address = {Wien}, organization = {Gesellschaft f{\"u}r Informatik. Arbeitskreis f{\"u}r Simulation in der Fertigungstechnik}, isbn = {978-3-901608-97-1}, doi = {10.11128/arep.20.a2021}, pages = {23 -- 30}, abstract = {This paper briefly presents the challenges for order control and release of multi-zone order picking systems. On the one hand, the order control must ensure that all orders are processed on time, and on the other hand, the space requirements (buffer) and the utilisation of the zones must be considered. Within the framework of a case study, different strategies for order release were developed. The paper shortly describes the ideas of the strategies and presents results of a case-based simulative evaluation of the strategies. The findings of the simulation study are the basis for the development of a digital twin for the operational control of multi-zone picking systems.}, subject = {Simulation}, language = {de} } @article{GalkaFollathBross, author = {Galka, Stefan and Follath, Alexander and Bross, Florian}, title = {Vorgehensmodell zur Erstellung Digitaler Zwillinge f{\"u}r Produktion und Logistik}, series = {Zeitschrift f{\"u}r wirtschaftlichen Fabrikbetrieb}, volume = {117}, journal = {Zeitschrift f{\"u}r wirtschaftlichen Fabrikbetrieb}, number = {11}, editor = {Bauer, Wilhelm and Volk, Wolfram and Z{\"a}h, Michael}, publisher = {De Gruyter}, address = {Berlin}, doi = {10.1515/zwf-2022-1127}, pages = {691 -- 696}, abstract = {Der Digitale Zwilling (DZ) ist ein wichtiger Bestandteil der Industrie 4.0 und erm{\"o}glicht Anwendungen wie Predictive Maintenance, virtuelles Prototyping oder die Steuerung von Produktions- und Logistikprozessen. Herausforderungen bei der Entwicklung des Digitalen Zwillings entstehen durch fehlende Struktur und Standards. Mit diesem Beitrag soll ein Vorgehensmodell f{\"u}r die Erstellung eines Digitalen Zwillings im Bereich der Produktion und Logistik aufgezeigt werden. Das Vorgehensmodell hilft bei der Einordnung, f{\"u}r welche Anwendungsf{\"a}lle ein Digitaler Zwilling entwickelt werden kann, welche Schritte bei einer Umsetzung erfolgen m{\"u}ssen, und gibt einen {\"U}berblick {\"u}ber die Voraussetzungen und Komplexit{\"a}t bei der Entwicklung. Das zentrale Element bildet dabei die zielgerichtete Aufbereitung und Analyse der zugrunde liegenden Daten mittels des in der Industrie etablierten Vorgehensmodell CRISP-DM.}, language = {de} }