Fakultät für Elektrotechnik Feinwerktechnik Informationstechnik
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According to the current state of the art, adhesively bonded joints cannot be tested completely non-destructively. This is the main motivation to permanently monitor adhesively bonded joints in order to record their structural integrity and - as a result - to ensure safe load transmission. By the us e of permanent non-destructive Structural Health Monitoring (SHM) methods, structural damages in the adhesive bond can be detected at an early stage. This paper presents a new method for monitoring the structural integrity of adhesively bonded joints by integrating a Polymer Optical Fiber (POF) into the adhesive layer. The sensor concept is based on a deformation transfer from the adhesive to the POF, which results in a change in the cross-sectional shape of the POF. The cross-sectional shape influences the optical light propagation in the POF, which can be detected by simple optical measuring devices. The paper describes the general principle and first results of investigations on a structural adhesive (3M Scotch-Weld DP 609). The sensor signal is in a good relation to the stress state of the adhesive layer.
Design Concept of a Wound Field Transverse Flux Machine using Soft Magnetic Composite Claw-Poles
(2020)
This paper presents the machine concept of a wound field transverse flux machine (WFTFM). In contrast to permanent magnet transverse flux machines (PMTFM), here the magneto motive force (mmf) of the rotor is generated by a current. The magnetic circuit of the WFTFM is made of soft magnetic composite (SMC) and is designed as claw-poles. Thus the magnetic circuit consists of only a few components. Together with the simple ring coils in stator and rotor, the WFTFM offers advantages in the production of electrical machines. The basic structure of the machine and a first design is described here. The results generated by numerical three-dimensional finite element analysis (FEA) are compared with those of conventional machines.
This article presents a flux linkage-based direct model predictive current control approach that achieves favorable performance both during steady-state and transient operation. The former is achieved by computing the optimal time instants at which a new switch position is applied to the converter. To this end, the future current behavior is not computed based on the machine inductances or inductance look-up tables; instead, flux linkage maps are utilized to predict the trajectory of the magnetic flux linkage, and subsequently of the current. This is advantageous for electric drives with noticeable magnetic nonlinearity in terms of saturation and/or cross-coupling effects. Hence, by using flux linkage maps in the prediction process, the evolution of the stator current can be calculated more accurately, enabling the controller to make better switching decisions. Moreover, the discussed predictive controller exhibits excellent dynamic performance owing to its direct control nature, i.e., the control and modulation tasks are performed in one computational stage rendering a dedicated modulation stage redundant. Three different drive systems based on permanent magnet synchronous motors are examined to demonstrate the effectiveness of the presented control approach.
n this paper a semi-analytical calculation of a transverse flux machine is presented. First the design of the machine is explained, then the semi-analytical calculation, which is finally compared with a numerical 3D finite element analysis (FEA). The semi-analytical approach is based on a magnetic equivalent circuit, which is solved by nodal analysis and the Broyden-Method. The air gap of the machine is transformed into the magnetic equivalent circuit by conformal mapping using the Schwarz-Christoffel transformation. The comparison to numerical simulation shows that the approach gives good results and is sufficiently accurate for a rough design of the machine.
Results from field measurement campaigns for structural health monitoring (SHM) at giant mine heaps by optical time domain reflectometry (OTDR) in polymer optical fibers (POF) are presented. Polymer geogrids built for soil reinforcement are fitted with POF for strain sensing as part of a geosynthetic sealing system designed to protect the heap from infiltration of surface water. Strain is detected by a local increase of backscatter. Measurements on eight sensor lines have been performed over a time period of six months to monitor the system behavior and potential development of or cracks within the underlying base of a sealing system. Results show the usability of this technology for strain sensing and SHM in such a harsh environment. Challenges still exist in the quantitative evaluation of the fiber sensor data due to cross sensitivity to fiber bending and lateral pressure.
Enhanced Flexible Algorithm for the Optimization of Slot Filling Factors in Electrical Machines
(2020)
The continuous development in the field of industrial automation and electric mobility has led to the need for more efficient electrical machines with a high power density. The improvement of electrical machines’ slot filling factors is one of the measures to satisfy these requirements. In recent years, this topic has aroused greater interest in the industrial sector, since the evolution of the winding technological manufacturing processes allows an economically sustainable realization of ordered winding arrangements, rather than random ones. Moreover, the manufacture of electrical machines’ windings must be preceded by an accurate design phase in which it is possible to evaluate the maximum slot filling factor obtainable for a given wire shape and for its dimensions. For this purpose, this paper presents an algorithmic approach for the evaluation of maximum slot filling factors in electrical machines under an ideal geometric premise. In particular, this algorithm has a greater degree of flexibility with respect to the algorithm approaches found in the literature, since the study has been extended to round, rectangular and hexagonal wire sections. Furthermore, the slot filling factor calculation was carried out both for standard and non-standard slots. The algorithmic approach proposed can be considered as an additional useful tool for the fast design of electrical machine windings.
This paper presents two rapid control prototyping (RCP) use cases facilitated by the open-source platform UltraZohm. The openly available UltraZohm development frame-
work eases the transition from simulation to the test bench. The framework offers the integration of automatic code generation for field-programmable gate arrays (FPGAs), either by using Simulink models based on the HDL Coder, or by synthesizing C++ code into VHDL via the Vivado high-level synthesis tool. The first use case focuses on the implementation details of an on-chip controller-in-the-loop setup, where a permanent magnetsynchronous machine is emulated in the FPGA with a sampling frequency of 2 MHz. The second use case presents an efficient real-time implemen-tation of the sphere decoding algorithm employed to solve the long-horizon finite control set model predictive control problem for a three-level neutral point clamped inverter driving an induction machine. Experimental results based on a small-scale prototype confirm that the algorithm can be executed in real time on the FPGA, with an execution time of a few tens of microseconds. Both use cases highlight the benefits of using a high-performance RCP platform for research in power electronics and their control.
In recent decades, adhesive bonding technology has become increasingly important in all industrial sectors, for example in the aerospace industry, the automotive industry or the construction industry. This is accompanied by an increased need for monitoring of adhesive bonds, especially for load-bearing, structural joints. In order to detect a possible failure at an early stage, this work is investigating a cost-effective sensor principle based on embedding of a polymer optical fiber (POF) into the adhesive layer. The strain and stress behavior of the adhesive bond are transferred to the POF and change its light-guiding properties. In the presented work, different light coupling conditions into the fiber (full excitation and angle-selective excitation) and different measurable quantities of the transmitted light decoupled from the fiber (photocurrent and far-field) are studied, to find an optimum sensor performance. The combination of a structural polyurethane adhesive with commercially available POF is investigated. The results show a high potential of the method for simple photocurrent measurement (transmission loss of 8% by half of maximum load) and an even more sensitive sensor effect for mode-dependent light power measurement.
This paper provides an accurate and high-bandwidth current measurement method, using a differential, PCB integrated Rogowski coil. This measurement is ideal for
switching characterization of wide-bandgap semiconductors, which are progressively improving switching speeds of power electronic circuits and require a PCB design with low parasitic inductance. A design workflow for system integration of a differential Rogowski coil, including the necessary signal processing circuits onto a printed circuit board is provided. Different parasitic effects have been analyzed, and an amplifier topology for high bandwidth and superior Common Mode rejection is presented. The calculations are verified by simulation and measurements.
An optical wavelength tuning range up to 12 nm has been achieved within 10 μs, using VCSELs operating in the near infrared. The range has been measured with an interferometric setup and an optical spectrum analyzer respectively. Potentially, low-cost sensor systems based on tunable diode laser absorption spectroscopy or coherent optical frequency domain reflectometry could be realized, achieving sub-mm two-point range resolution or even better single-point range precision within a few microseconds for a single measurement.