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- Recycling ; Marine Rohstoffe ; Zerkleinerung ; comminution ; marine raw materials ; Oyster Shells ; Austernschale (1)
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Carbon‐doped TiO2 nanoparticles were prepared by a facile carbothermal treatment at different temperatures. The synthesis was conducted in a rotary tube furnace under an acetylene/nitrogen gas flow. A detailed analysis of the morphology of the particles revealed a layered graphene structure surrounding the TiO2core with a temperature‐shell thickness of 1–1.5 nm. The material exhibits a significant shift in the Raman Eg(1) mode toward higher wavenumbers. High carbon contents were determined by X‐ray photoelectron spectroscopy. This led to the conclusion that in addition to the carbon in the shell, carbon is also incorporated into the TiO2 structure. Substitutional doping in favor of titanium or oxygen atoms could be excluded based on XPS measurements due to the absence of Ti–C bonds and the lack of changes in lattice parameters of the unit cell or microstrain. An interstitial incorporation of carbon is therefore most likely. Either the incorporation of carbon or the carbon shell suppressed the phase transition from anatase to the thermodynamically stable rutile which is expected above 600 Celsius. Additionally, the process inhibits the crystallite growth at higher treatment temperatures.
The formation of carbon-doped titanate nanotubes has been studied by using a simplified synthesis approach and extracting samples at different stages during the formation. The hydrothermal synthesis was conducted in a rotary evaporator with a PFA flask under ambient conditions. The resulting samples have been analyzed regarding their morphology, structure and surface area using X-ray diffraction, scanning electron microscopy and gas adsorption measurements. The results show the formation of high surface area nanosheets after a synthesis time as short as 2 h. Even though the surface area at this stage has already reached 212 m2/g, a change in morphology to elongated structures is not observed until 4 h of synthesis, suggesting the formation of the nanotubes during this phase. From that moment on, the d100 value, corresponding to the layer spacing between the nanotube layers, is further decreasing. Additionally, the formation of bundles with longer synthesis times was observed. This effect is discussed to be caused by a self-assembly process of nanotubes assisted by the continuous rotation of the flask in the rotary evaporator. The analysis of the final sample after 24 h revealed remaining carbon shells from the precursor powder. The presence of Ti–O–C bonds observed by X-ray photoelectron spectroscopy proved the incorporation of carbon in the nanotube structure.
Oyster shells are an important bioresource that causes serious environmental problems and is currently only partially repurposed. Its versatile nature is reflected in the manifold studies already proposed for the material. In this study, we add to this effort by first grinding the material with a hammer mill, beater disc mill, pin mill and wet media mill, treating part of it in a muffle furnace, noting the shift in its properties such as particle size, morphology, surface free energy, specific surface area and choosing a fraction to incorporate in a particle stabilized emulsion. The particle stabilized emulsions were prepared with oyster shells grinded by the agitated wet media mill at 2000 rpm for 30 min, with a media at x50 = 0.79 μm, a SSA at 17.16 m2/g, a SFE at 32.53 mN/m and with particles resembling a spherical shape. The emulsion was studied in terms of particle concentration, ranging from 2 to 10 wt% with the 8 wt% showing the best stability. The 8 wt% oyster shell formulation was tested and compared with a formulation using 2 wt% Aerosil particles and a surfactant store-bought product. The oyster shell particle formulation exhibited minor viscosity changes in the studied period of 8 weeks, a constant LVE range and promising behaviour in the proposed application.
Bestimmung der Prozessparameter von Zerkleinerungsprozessen für dämmstoffhaltige Kompositmaterialien
(2021)
Ein wesentlicher Aspekt in der Aufbereitungstechnik ist der Zerkleinerungs-prozess, der auch einen der energieaufwendigsten Prozessschritte darstellt. Durch mangelnde Aufbereitungstechnologien zur selektiven Zerkleinerung von dämmstoffhaltigen Kompositmaterialien wie Wärmedämmverbundsystemen (WDVS) geht aktuell ein erhebliches Ressourceneffizienzpotenzial verloren. Im Rahmen dieser Arbeit wurden WDVS mit unterschiedlichen Dämmstoffmaterialien zerkleinert und der Einfluss von relevanten Prozessparametern sowie die in den Mühlen vorherrschende Beanspruchungsart am Komposit untersucht und ein erstes Zerkleinerungsmodell erstellt. Durch die Methode der dynamischen Bildanalyse konnten die individuellen Zerkleinerungsprodukte charakterisiert und somit der Prozess quantifiziert werden.
The increasing number of new construction projects requiring high-quality building products, which, in turn, emit enormous amounts of CO2, runs counter to European and global climate goals. The increasing occupation of valuable landfill space is also an ecological problem. To meet these challenges without having to lower living standards, more ecological building materials should be used in the future. Geopolymers or alkali-activated materials, which, unlike conventional building materials, can be produced and used without a prior burning or calcination process, offer a comparatively low-CO2 alternative. Significant CO2 emissions can already be saved by using this technology. The aim of this work is to investigate whether geopolymers can also be produced from construction and demolition residuals generated by the construction industry in order to counteract the problem of the increasing use of landfill space and, at the same time, to further reduce greenhouse gas emissions in the production of building materials. For this purpose, various residual materials from the construction and demolition industry are investigated by means of XRF, XRD, and IR spectroscopy for their setting behavior by alkaline activation. At the same time, the characteristic values of compressive strength, flexural strength, bulk density, and thermal conductivity, which are important for building materials, are determined in order to test the possible applications of the resulting materials as building materials.
In the present work, the influence of increasing brick scrap additions on the setting behavior and material properties of fly ash‐based geopolymers is investigated. The geopolymers produced are tested for their compressive strengths, bulk densities, and thermal conductivities, among other properties. Both the starting materials and the produced geopolymers are also investigated by infrared spectroscopy, X‐ray diffraction analysis, and scanning electron microscopy to show the relationship between the solidification behavior and the resulting material properties. The investigations show that brick scrap is very suitable as a matrix material for geopolymer production. Increasing brick scrap additions lead, among other things, to a reduction in bulk density, thermal conductivity and compressive strength.
Due to concerns about the very high primary raw material consumption and CO2 emissions of the economically important construction sector, the demand for “green” binders is growing. One option that is receiving particular attention is the material class of “geopolymers”, which could be used as a substitute for Portland cement. This new group of binders not only exhibits improved mechanical properties, but is also characterized by particularly low carbon dioxide emissions in the course of its production. This work focuses on the influence of concrete rubble on the setting behavior and microstructural properties of fly ash-based geopolymers. In the course of the investigations, the manufactured geopolymer samples are examined for the material parameters relevant to building materials, namely compressive strength, raw density and thermal conductivity. The setting behavior and the forming structures are investigated by infrared spectroscopy, X-ray diffraction analysis and scanning electron microscopy. The present work is intended to contribute to the development of a suitable recycling strategy for the material recycling of concrete rubble in novel substitute construction materials, the geopolymers.
AbstractIn the present study, a new separation function T(x,α’,β) for the steady‐state screening process is presented. This new grade efficiency T(x,α’,β) presented here is a function of particle size x, separation sharpness α’, and the newly introduced separation efficiency β. With this new efficiency function, the screening classification process can be described exactly. Especially in the fine and coarse material ranges, a very good correlation of the calculated function with the measured values can be observed. A comparison of the grade efficiency function with separation sharpness α’, separation efficiency β, and only with the measure for separation efficiency has shown that the new grade efficiency T(x,α’,β) allows a significant improvement in the characterization of the stationary screen classification process. When compared with other models, the new model of the grade efficiency T(x,α’,β) shows a significantly higher correlation with the measured values and is therefore very well suited to describe a grade efficiency for the stationary screening process.
Coccoliths are micro-structured biomineral particles found in cell protective covering layers of coccolithophore species. They are mainly composed of CaCO3 and their individual crystal entities are arranged in such a way that they construct complex and unique structures. This complexity is found down to the individual particle level and appears to have promising properties to offer. This study focuses on the essential step prior to any kind of implementation, which is the recovery of the material. It summarizes cleaning protocols found in literature, compares them for the first time for the same freshly cultivated material and addresses challenges that still need to be overcome. Further, it highlight the advantages and disadvantages of the best cleaning protocols, suggests optimizations with promising results and uses size distribution measurements to analyse the recovery efficiency. To that end, further characterization techniques, new for coccoliths, are introduced and used to improve our current knowledge of the particles behaviour.
As a result of the development of innovative technologies for use of renewable materials, these materials are increasingly used for the production of precursors and basic chemicals for the chemical industry. The upstream process of comminution is a key element in the use of renewable raw materials, which impacts the consecutive disintegration of the materials, which means the separation of the three main components cellulose, hemicellulose and lignin as well as the handling. Energy efficiency of the comminution process is of utmost importance to make renewable resources more competitive with petrochemical products. The key parameters to increased energy efficiency are, besides the mill type and the mill operation parameters, the species of the renewable resource, in terms of moisture content and the mechanical properties. A better understanding of these interdependencies can help to improve the adjustment of particle size distribution and particle shape as well as the energy demand for the comminution process, which impacts the overall efficiency of the supply chain process, disintegration as well as the conversion. This work focuses on the comminution of lignocellulosic biomass in a cutting mill and a hammer mill and how the specific comminution energy and particulate properties are affected by the type of mill, the species of wood, the archived size reduction as well as the moisture content. Therefore two spices of hardwood, common beech (F. sylvatica L.) and oak (Q. robur L.), and one species of coniferous wood common, spruce (P. abies L.), where comminuted under variation of different process parameters. The specific comminution energies were determined and the comminution products were characterized by dynamic image analysis. This work describes the influence of the process parameters, internal classifying screen, type of stress and moisture content, on the comminution products and the specific comminution energy. From the results of the experiments, functions were determined which can describe the influence of the type of mill, the moisture content, the type of wood and the comminution ratio on the specific comminution energy.