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In this paper, a flux linkage-based direct model predictive current control approach is presented for small permanent magnet synchronous motor (PMSM) drives. The method aims to minimize the current ripples at steady state by deciding on the optimal switching instant, while exhibiting fast dynamic behavior during transients. To this end, the future trajectory of the stator current is not computed based on the machine inductances or inductance look-up tables, but on the changes of the magnetic flux linkage by utilizing flux linkage maps. As shown, the proposed method can be particularly advantageous for electric drives with a noticeable nonlinearity in terms of saturation and/or cross-coupling effects since it allows for a significantly increased prediction accuracy, which leads to an improved steady-state performance as indicated by the reduced current distortions.
A transformer with variable primary windings for wide input voltage range DC/DC converters is presented. This transformer structure allows three states of the primary winding to be converted by only two individual windings. Based on the evaluations of a two-switch flyback converter, the potential of DC/DC converters with variable structures, the implementation of such a transformer and the advantages and disadvantages are shown and discussed. Real measurement results demonstrate the noticeable increase in efficiency and the reduction in component stress, having a positive influence on the operation of the converter and the component selection during the design process.
According to the current state of the art, adhesively bonded joints cannot be tested completely non-destructively. This is the main motivation to permanently monitor adhesively bonded joints in order to record their structural integrity and - as a result - to ensure safe load transmission. By the use of permanent non-destructive Structural Health Monitoring (SHM) methods, structural damages in the adhesive bond can be detected at an early stage. This paper presents a new method for monitoring the structural integrity of adhesively bonded joints by integrating a Polymer Optical Fiber (POF) into the adhesive layer. The sensor concept is based on a deformation transfer from the adhesive to the POF, which results in a change in the cross-sectional shape of the POF. The cross-sectional shape influences the optical light propagation in the POF, which can be detected by simple optical measuring devices. The paper describes the general principle and first results of investigations on a structural adhesive (3M Scotch-Weld DP 609). The sensor signal is in a good relation to the stress state of the adhesive layer.
We report on a combined quantitative charge carrier and catalytic activity analysis of Cu/ZnO(:Al) model catalysts. The promoting effect of Al3+ on the ZnO support for CO2 activation via the reverse water–gas-shift reaction has been investigated. The contact-free and operando microwave Hall Effect technique is applied to measure charge carriers in Cu/ZnO(:Al) based model catalysts under reverse water–gas shift reaction conditions. This method allows us to monitor the electrical conductivity, charge carrier mobility, and absolute number of charge carriers. An increase in charge carrier concentration with increasing Al3+ content and its direct correlation with the catalytic activity for CO formation is found. We conclude that the increased availability of charge carriers plays a key role in CO2 activation and CO formation, which finds additional support in a concurrent decrease of the apparent activation energy and increase in the reaction order of CO2. In combination with comprehensive DFT calculations, the impact of the interfacial charge transfer, coupled to oxygen defect sites in ZnO and CO2 adsorption properties, is elucidated and highlighted. In conclusion, the results from this operando investigation combined with DFT calculations demonstrate the importance of charge transfer processes as decisive descriptors for understanding and explaining catalytic properties.
Machine learning algorithms are increasingly used in industrial applications for a multitude of use-cases. However, using them in control tasks is a challenge due to real-time requirements and limited resources. In this paper, an implementation scheme for real-time inference of multilayer perceptron (MLP) neural networks on FPGAs is proposed. Design constraints for using MLPs in reinforcement learning agents for motor control applications are derived and accounted for in the implementation. Two MLP architectures are evaluated on an FPGA, and the timing and resource-usage data are reported. The real-time capability of the implementation for motor control applications is investigated for standard control frequencies. It is shown by experimental validation that real-time interference with an area-efficient implementation for motor control applications is achievable. Therefore, the proposed implementation scheme can be applied to deep reinforcement learning controllers with hard real-time requirements.
Ernährung als Medienthema
(2020)
Design of a Wide Input Voltage Range Current-Fed DC/DC Converter Within a Reduced Duty-Cycle Range
(2020)
A design of a current-fed push-pull converter for wide input voltage ranges within a reduced duty-cycle range is presented. Based on the converter conversion ratios of three different clamping configurations, the potential of the input clamping is shown analytical, simulative and by measurements. A differentiation is made between the four possible operating modes, which can be distinguished in the control of the semiconductors and the magnetomotive force in the reactor. By optimizing the turn ratios of both transformers, the wide input voltage range capability of the input clamped current-fed push-pull converter was improved, which has been proved by measurements on a real prototype.
According to the current state of the art, adhesively bonded joints cannot be tested completely non-destructively. This is the main motivation to permanently monitor adhesively bonded joints in order to record their structural integrity and - as a result - to ensure safe load transmission. By the us e of permanent non-destructive Structural Health Monitoring (SHM) methods, structural damages in the adhesive bond can be detected at an early stage. This paper presents a new method for monitoring the structural integrity of adhesively bonded joints by integrating a Polymer Optical Fiber (POF) into the adhesive layer. The sensor concept is based on a deformation transfer from the adhesive to the POF, which results in a change in the cross-sectional shape of the POF. The cross-sectional shape influences the optical light propagation in the POF, which can be detected by simple optical measuring devices. The paper describes the general principle and first results of investigations on a structural adhesive (3M Scotch-Weld DP 609). The sensor signal is in a good relation to the stress state of the adhesive layer.
Design Concept of a Wound Field Transverse Flux Machine using Soft Magnetic Composite Claw-Poles
(2020)
This paper presents the machine concept of a wound field transverse flux machine (WFTFM). In contrast to permanent magnet transverse flux machines (PMTFM), here the magneto motive force (mmf) of the rotor is generated by a current. The magnetic circuit of the WFTFM is made of soft magnetic composite (SMC) and is designed as claw-poles. Thus the magnetic circuit consists of only a few components. Together with the simple ring coils in stator and rotor, the WFTFM offers advantages in the production of electrical machines. The basic structure of the machine and a first design is described here. The results generated by numerical three-dimensional finite element analysis (FEA) are compared with those of conventional machines.
n this paper a semi-analytical calculation of a transverse flux machine is presented. First the design of the machine is explained, then the semi-analytical calculation, which is finally compared with a numerical 3D finite element analysis (FEA). The semi-analytical approach is based on a magnetic equivalent circuit, which is solved by nodal analysis and the Broyden-Method. The air gap of the machine is transformed into the magnetic equivalent circuit by conformal mapping using the Schwarz-Christoffel transformation. The comparison to numerical simulation shows that the approach gives good results and is sufficiently accurate for a rough design of the machine.
Enhanced Flexible Algorithm for the Optimization of Slot Filling Factors in Electrical Machines
(2020)
The continuous development in the field of industrial automation and electric mobility has led to the need for more efficient electrical machines with a high power density. The improvement of electrical machines’ slot filling factors is one of the measures to satisfy these requirements. In recent years, this topic has aroused greater interest in the industrial sector, since the evolution of the winding technological manufacturing processes allows an economically sustainable realization of ordered winding arrangements, rather than random ones. Moreover, the manufacture of electrical machines’ windings must be preceded by an accurate design phase in which it is possible to evaluate the maximum slot filling factor obtainable for a given wire shape and for its dimensions. For this purpose, this paper presents an algorithmic approach for the evaluation of maximum slot filling factors in electrical machines under an ideal geometric premise. In particular, this algorithm has a greater degree of flexibility with respect to the algorithm approaches found in the literature, since the study has been extended to round, rectangular and hexagonal wire sections. Furthermore, the slot filling factor calculation was carried out both for standard and non-standard slots. The algorithmic approach proposed can be considered as an additional useful tool for the fast design of electrical machine windings.
The Interior Permanent Magnet Synchronous machine (IPMSM) conventional mathematical model is generally employed to investigate and simulate the IPMSM
control and drive system behaviour. However, magnetic nonlinearities and spatial harmonics have a substantial influence on the IPMSM electromagnetic behaviour and
performances. In order to simulate the IPMSM real electromagnetic behaviour, this paper describes an enhanced mathematical model that takes into account the
saturation, cross-coupling and spatial harmonics effects. This model has been implemented in Matlab®/Simulink environment where the electric and magnetic parameters are derived from FEA investigations and implemented by the use of lookup tables. The high fidelity of the proposed IPMSM Simulink model is validated by the results of the FEA investigations carried out.
Development of a Two In One Motor System as a new Vehicle Energy Concept for Next Generation Car
(2020)
High Resolution Global NOx Sub-Model for Embedded System Application with Low Calibration Effort
(2020)
In this work a quasi-dimensional multi-zone combustion diagnostic tool for homogeneous charge Spark Ignition (SI) engines is analytically developed for the evaluation of heat release, flame propagation, combustion velocities as well as engine-out NOx and CO emissions, based on in-cylinder pressure data analysis. The tool can be used to assess the effects of fuel, design and operating parameters on the SI engine combustion and NOx and CO emissions formation processes. "Certain novel features are included in the presently developed combustion diagnostic tool. Firstly, combustion chambers of any shape and spark plug position can be considered due to an advanced model for the calculation of the geometric interaction between a spherically expanding flame and a general combustion chamber geometry. Also, the temperature stratification of the burned gas developed during the combustion phase, which has to be captured for the theoretically realistic estimation of the in-cylinder formation of pollutant emissions, is taken into account by a multi-zone thermodynamic treatment. According to this, multiple spherically allocated burned zones are sequentially generated at specified (user-defined) crank angle intervals, forming overlapping shells. Moreover, complex chemical equilibrium compositions are computed, which can include any user-defined mixture of species in the combustion products, using an advanced modular method based on the minimization of Gibbs energy. Furthermore, NOx and CO engine-out emissions are calculated based on novel in-cylinder formation models presented by the authors in the past. Specifically, NOx emissions are evaluated by a global algebraic NOx emissions formation model, accounting for both thermal and subO pathway NO formation, based on the calculation of the characteristic timescales of the relevant NO formation mechanisms. CO emissions are assessed using a new kinetics-based model, consisting of a single Ordinary Differential Equation (ODE) that can be analytically integrated. The CO emissions model is derived considering the dynamics of a representative pool of active radicals in post-flame gases and explicitly describes the CO oxidation quenching process. "The combustion diagnostic tool is applied to a lean burn gas engine at various engine speeds under full load conditions and constant lambda value. Various combustion and NOx and CO emissions related results are presented and discussed to illustrate the capabilities of the tool for combustion diagnosis, while at the same time calculated engine-out NOx and CO emissions are found to be in satisfactory agreement with measured ones.
Lastenräder sind im Stadtverkehr noch eine Marktnische, sollen aber künftig fester Bestandteil der „Verkehrswende“ sein. So formulierte der Bundesverkehrsminister auf dem Nationalen Radverkehrskongress in Dresden im Mai 2019 als drittes Leitziel für den nächsten Nationalen Radverkehrsplan: „Urbane Lastenverkehre werden Radverkehre“ (BMVI, 2019). Das Verlagerungspotential im urbanen Wirtschaftsverkehr wird mit 20 % beziffert (Gruber & Rudolph 2016), in der Kurier-, Express- und Paket-Branche (KEP) sogar mit 30 % (Bogdanski et al., 2018). Zur Zielerreichung müssen drei kritische Erfolgsfaktoren berücksichtigt werden – wirtschaftliche Logistikkonzepte, logistikgerechte Lastenräder und eine dazu passende urbane Verkehrsinfrastruktur. In diesem Spannungsfeld ergibt sich eine Vielzahl von Handlungsnotwendigkeiten. Weiterhin bestehen urbane Lastenverkehre nur zu einem Teil aus KEP-Verkehren. Welche Potentiale schwere Lastenräder für andere Anwendungen im Lastenverkehr bieten, erörtert das Forschungsprojekt „PedeListics“ mit Kommunen und Unternehmen als Praxispartnern.
<div class="section abstract"<div class="htmlview paragraph"In this work a quasi-dimensional multi-zone combustion diagnostic tool for homogeneous charge Spark Ignition (SI) engines is analytically developed for the evaluation of heat release, flame propagation, combustion velocities as well as engine-out NOx and CO emissions, based on in-cylinder pressure data analysis. The tool can be used to assess the effects of fuel, design and operating parameters on the SI engine combustion and NOx and CO emissions formation processes.</div<div class="htmlview paragraph"Certain novel features are included in the presently developed combustion diagnostic tool. Firstly, combustion chambers of any shape and spark plug position can be considered due to an advanced model for the calculation of the geometric interaction between a spherically expanding flame and a general combustion chamber geometry. Also, the temperature stratification of the burned gas developed during the combustion phase, which has to be captured for the theoretically realistic estimation of the in-cylinder formation of pollutant emissions, is taken into account by a multi-zone thermodynamic treatment. According to this, multiple spherically allocated burned zones are sequentially generated at specified (user-defined) crank angle intervals, forming overlapping shells. Moreover, complex chemical equilibrium compositions are computed, which can include any user-defined mixture of species in the combustion products, using an advanced modular method based on the minimization of Gibbs energy. Furthermore, NOx and CO engine-out emissions are calculated based on novel in-cylinder formation models presented by the authors in the past. Specifically, NOx emissions are evaluated by a global algebraic NOx emissions formation model, accounting for both thermal and N<sub2</subO pathway NO formation, based on the calculation of the characteristic timescales of the relevant NO formation mechanisms. CO emissions are assessed using a new kinetics-based model, consisting of a single Ordinary Differential Equation (ODE) that can be analytically integrated. The CO emissions model is derived considering the dynamics of a representative pool of active radicals in post-flame gases and explicitly describes the CO oxidation quenching process.</div<div class="htmlview paragraph"The combustion diagnostic tool is applied to a lean burn gas engine at various engine speeds under full load conditions and constant lambda value. Various combustion and NOx and CO emissions related results are presented and discussed to illustrate the capabilities of the tool for combustion diagnosis, while at the same time calculated engine-out NOx and CO emissions are found to be in satisfactory agreement with measured ones.</div</div
High Resolution Global NOx Sub-Model for Embedded System Application with Low Calibration Effort
(2020)
The starting point of the present work is a global model of NOx formation for stoichiometric and lean combustion of hydrocarbons developed on the basis of a single non-linear algebraic equation. The latter is the exact solution of a system of differential equations describing the main kinetic reaction schemes of NOx formation, because it’s been analytically derived. The NOx sub-model incorporates the well-established thermal (extended Zeldovich) and the N2O reaction paths, which are considered to be the most relevant NOx production paths under certain operating conditions in arbitrary engine application. Furthermore, the NOx sub-model proposed here relies on well-established and adopted mechanisms like the GRI-Mech 3.0 [25] and consequently requires no parameter adjustment.
The single equation NOx sub-model has been developed by the authors in a previous study [14] and shown satisfactory results when validated against test bench data of two different engines operated under stoichiometric and lean burn combustion conditions respectively. Therefore, there is a strong evidence, that its implementation on embedded systems for "in-situ" and "in memory" analysis of engine process data, or even its application as a virtual sensor, is of great importance. Unfortunately, the previous developed NOx sub-model requires a few seconds running time per engine cycle. This long running time makes the model though less attractive for a real-time application. In the current study the main goal is to drastically reduce the computational times without compromising robustness and accuracy. The require-ments for the time resolution on a dSpace Microautobox (MAB) is set to at least 1 kHz, meaning running times of the NOx sub-model of 1 ms per engine cycle, while its accuracy needs to be ensured at the levels of the detailed NOx sub-model as validated in [14].
The computationally most expensive steps have been identified and concern on the one hand the chemical equilibrium calculations based on the minimization of the free Gibbs energy and on the other hand the iterative solution method of the non-linear algebraic equation for the determination of the actual NOx concentration. Approaches for both steps have been developed and tested on the dSpace MAB II leading to an average computational time of 20 μs per point. Main focus of the present work is on the NOx sub-model and not the associated thermodynamic sub-models needed to describe the whole process. In order to cope with any uncertainties in NOx sub-model’s input parameters (p, T and mixture composition) only one calibration factor has been introduced and hence leads to low calibration effort. The final NOx sub-model results are compared to the detailed model and show a very good agreement.
Modeling the evolution of bone density is relevant for understanding, simulation and possible prediction of bone response to external and internal influences. In this work we present a formulation for the bone density evolution process that takes into account not only the commonly considered mechanical stimulus, but, as novelty, also the influence of the availability of nutrients and hormones, with its implementation pursued within the finite element method. A simple uni-axial extension test is used to illustrate and compare our novel model against the classical approach. The results of the proposed modified model are promising for application to real-life problems.