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Active Alignments of Lens Systems with Reinforcement Learning

  • Aligning a lens system relative to an imager is a critical challenge in camera manufacturing. While optimal alignment can be mathematically computed under ideal conditions, real-world deviations caused by manufacturing tolerances often render this approach impractical. Measuring these tolerances can be costly or even infeasible, and neglecting them may result in suboptimal alignments. We propose a reinforcement learning (RL) approach that learns exclusively in the pixel space of the sensor output, eliminating the need to develop expert-designed alignment concepts. We conduct an extensive benchmark study and show that our approach surpasses other methods in speed, precision, and robustness. We further introduce relign, a realistic, freely explorable, open-source simulation utilizing physically based rendering that models optical systems with non-deterministic manufacturing tolerances and noise in robotic alignment movement. It provides an interface to popular machine learning frameworks, enabling seamless experimentation andAligning a lens system relative to an imager is a critical challenge in camera manufacturing. While optimal alignment can be mathematically computed under ideal conditions, real-world deviations caused by manufacturing tolerances often render this approach impractical. Measuring these tolerances can be costly or even infeasible, and neglecting them may result in suboptimal alignments. We propose a reinforcement learning (RL) approach that learns exclusively in the pixel space of the sensor output, eliminating the need to develop expert-designed alignment concepts. We conduct an extensive benchmark study and show that our approach surpasses other methods in speed, precision, and robustness. We further introduce relign, a realistic, freely explorable, open-source simulation utilizing physically based rendering that models optical systems with non-deterministic manufacturing tolerances and noise in robotic alignment movement. It provides an interface to popular machine learning frameworks, enabling seamless experimentation and development. Our work highlights the potential of RL in a manufacturing environment to enhance efficiency of optical alignments while minimizing the need for manual intervention.show moreshow less

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Author:Matthias BurkhardtORCiD, Tobias Schmähling, Pascal Stegmann, Michael Layh, Tobias WindischORCiD
Publisher:arXiv
Document Type:Preprint
Language:English
Date of Publication (online):2025/10/03
Year of first Publication:2025
DOI of the original publication:10.48550/arXiv.2503.02075
Institutes:Fakultät Maschinenbau
IMS - Institut für Maschinelles Sehen
Research focus:FSP3: Produktion
Publication Lists:Layh, Michael
Windisch, Tobias
Burkhardt, Matthias
Schmähling, Tobias
Open Access:Bronze Open Access – kostenlos im WWW, aber ohne Lizenzhinweis
DFG subject classification:4 Ingenieurwissenschaften / 44 Informatik, System- und Elektrotechnik
Dewey Decimal Classification:6 Technik, Medizin, angewandte Wissenschaften / 60 Technik
Publication reviewed:nicht begutachtet
Licence (German):Keine Lizenz – Es gilt das deutsche Urheberrecht
Release Date:2026/07/13
Frontdoor-URL:https://opus4.kobv.de/opus4-hs-kempten/3696
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