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High heat losses via exhaust gas and coolant in internal combustion engines (ICE) are the basis for numerous investigations regarding downstream processes for power generation. The most promising concepts are Organic Rankine Cycles (ORC) and Steam Rankine Cycles (SRC). In previous work of the Center of Innovative Energy Systems, Düsseldorf (Germany), the technical and economic feasibility of a low pressure SRC has been investigated and the advantages in comparison to organic Rankine cycles are highlighted. A distinctive feature of the cycle is the use of the ICE coolant heat for evaporation, which limits the cycles maximum steam pressure to values below atmospheric pressure. This work presents first results of a test rig with data reconciliation according to DIN 2048 to validate the simulation results and design calculations. As a basis for the experimental investigations, a gas fired CHP plant was selected. The design of the test rig is optimized for the operation in the laboratory, where the coolant heat is emulated by a tempering device and the exhaust heat of the CHP plant is emulated by a gas burner. With the designed test rig, it is possible to control the volume flow and the temperatures of the coolant and exhaust gas, so that different load conditions of the gas fired CHP plant can be investigated. For initial tests, the turbine in the SRC is replaced by a throttle to achieve the pressure drop of the turbine. The experimental results show, that the exhaust and coolant heat of a 36 kWel CHP plant can be emulated and the performance expectations of the cycle can be met in stable steady-state conditions. Based on the measurement results and the turbine design calculations an electric power output of the cycle of 3.8 kW will be possible, which results in a cycle efficiency of about 6.5 % and an increase of the electrical power output of the CHP plant of about 10 %. The results show that the plant concept is technically feasible and, with further optimization, also represents an alternative to ORC plants in terms of increasing the efficiency of a cogeneration plant.
Undergraduate students in engineering often have little exposure to the world of scientific publishing and the culture of sharing research work. While the beneficial exchange between research and teaching is well promoted, while the benefits of conference participation for students have already been surveyed and while courses on scientific writing are readily available, the concept of mini-conferences as part of the curriculum combines all three aspects into one. Therefore, the course "Engineering Conferences" was developed and installed as a mandatory part of a master program for engineering students. The idea is to go beyond simply teaching the standards of academic writing and skills for using scientific publications. By using a learner-centered approach, the students are engaged in typical activities around an active attendance of a real conference. Based on their bachelor thesis, they write a paper complying with common academic standards, submit the paper and review submissions of their fellow students. They also produce a poster and defend their work in a poster session held publicly on campus. This contribution is based on the experience from the first four terms teaching the course. It explains the didactic rationale behind the concept and individual teaching modules, it comprises the collection of useful resources for teaching and organizing scientific publishing and it includes the consequences drawn from course evaluation results.
The ability to understand and predict the pressure losses of orifices is important in order to improve the air flow within the secondary air system. This experimental study investigates the behavior of the discharge coefficient for circular orifices with inlet cross flow which is a common flow case in gas turbines. Examples of this are at the inlet of a film cooling hole or the feeding of air to a blade through an orifice in a rotor disk. Measurements were conducted for a total number of 38 orifices, covering a wide range of length-to-diameter ratios, including short and long orifices with varying inlet geometries. Up to five different chamfer-to-diameter and radius-to-diameter ratios were tested per orifice length. Furthermore, the static pressure ratio across the orifice was varied between 1.05 and 1.6 for all examined orifices. The results of this comprehensive investigation demonstrate the beneficial influence of rounded inlet geometries and the ability to decrease pressure losses, which is especially true for higher cross flow ratios where the reduction of the pressure loss in comparison to sharp-edged holes can be as high as 54%. With some exceptions, the chamfered orifices show a similar behavior as the rounded ones but with generally lower discharge coefficients. Nevertheless, a chamfered inlet yields lower pressure losses than a sharp-edged inlet. The obtained experimental data were used to develop two correlations for the discharge coefficient as a function of geometrical as well as flow properties.
This article is on a university course called Engineering Conferences. It has been developed by the authors and installed as a mandatory part of the curriculum in three master’s degree programs for engineering students. The participants of the course are postgraduates with different nationalities, mostly German, and different technical backgrounds. They study Mechanical Engineering, Simulation and Experimental Technology, or International Business Engineering. The basic idea of the course concept goes far beyond simply teaching the standards of academic writing and skills for using scientific publications. By using a learnercentered approach, the students get engaged in typical activities around an active attendance of a real conference. Students learn to locate the field of their bachelor thesis or project report in the world of research communities, scientific journals and engineering conferences. They learn about conferences matching their bachelor/project topic. They write a paper complying with common academic standards, submit it to a mock-up conference, and review submissions of their fellow students. Students also produce a poster and have to defend it in a poster session held publicly on the campus. Engineering Conferences is a course on scientific communication and presentation that also aims at the development of other skills and competences needed in the world of modern engineering.