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Thermodynamic simulation and experimental validation of a cascaded two-stage organic Rankine cycle
(2015)
The organic Rankine cycle (ORC) is an established thermodynamic process that converts waste heat to electric energy. Due to the wide range of organic working fluids available the fluid selection adds an additional degree of freedom to the early design phase of an ORC process. Despite thermodynamic aspects such as the temperature level of the heat source, other technical, economic and safety aspects have to be considered. For the fluid selection process in this paper, 22 criteria were identified in six main categories while distinguishing between elimination and tolerance criteria. For an ORC design, the suggested method follows a practical engineering approach and can be used as a structured way to limit the number of interesting working fluids before starting a detailed performance analysis of the most promising candidates. For the first time the selection process is applied to a two-stage reference cycle which uses the waste heat of a large reciprocating engine for cogeneration power plants. It consists of a high temperature and a low temperature cycle in which the condensation heat of the high temperature (HT) cycle provides the heat input of the low temperature (LT) cycle. After the fluid selection process the detailed thermodynamic cycle design is carried out with a thermodynamic design tool that also includes a database for organic working fluids. The investigated ORC cycle shows a net thermal efficiency of about 17,4% in the high temperature cycle with Toluene as the working fluid and 6,2% in low temperature cycle with iso-Butane as the working fluid. The electric efficiency of the cogeneration plant increases from 40,4% to 46,97% with the both stages of the two-stage ORC in operation.
In energieeffizienten Gebäuden spielt der Bedarf an Energie für die Raumheizung gegenüber der benötigten Energie für Warmwasser und zum Antrieb elektrischer Geräte eine zusehends untergeordnete Rolle. Die thermische Energie für elektrische Haushaltsgeräte, wie Waschmaschine, Kühlschrank etc., wird für gewöhnlich dezentral im Gerät erzeugt. Vor diesem Hintergrund ist das Ziel eines Forschungsprojekts der Bau und der Test eines Funktionsmusters zur funktionalen und energetischen Kopplung der Haushaltsgeräte und der Heizungs- und Lüftungstechnik des Gebäudes. Grundgedanke dabei ist die Nutzung von Synergien bei Komponenten und Wärmeströmen, wie der Wärmepumpe als Kälteaggregat für den Kühlschrank, und die effiziente Nutzung von Abwärme der Haushaltsgeräte für die Warmwasserbereitung und Raumheizung.