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Several laboratory studies and experiments have demonstrated the usability of polymer films filled with electrically conductive filler as piezoresistive material. Applied to adhesives, the glue lines of wood products can achieve multifunctional—thus bonding and piezoresistive/strain sensing—properties. Based on critical load areas in timber constructions, upscaled test setups for simplified load situations were designed, especially with regard to a stress-free electrical contact. In a second step, another upscaling was done to small glulam beams. Based on an experimental test sequence, the piezoresistive reactions as well as the behaviour until failure were analysed. The results show in all cases that a piezoresistive reaction of the multifunctionally bonded specimens was measurable, giving a difference in the extent of relative change. Additionally, measured phenomena like inverse piezoresistive reactions, electrical resistance drift and the absence of a piezoresistive reaction were discussed, based on additional strain analysis by digital image correlation. A model of macroscopic and microscopic strains influencing the piezoresistive reaction of the electrically conductive bond line in wood was used to explain all experimental results. Finally, a first scale-up of piezoresistive bond lines from laboratory samples to glulam beams was possible and successful.
Various studies on wood adhesives filled with conductive fillers for future application to structural monitoring showed a piezoresistive (resistance change with strain) response of the adhesive bond lines that is measurable under direct current. The results also showed a relatively high signal noise with low sensitivity. Using impedance spectroscopy as a measurement technique, the improvements in frequency-dependent piezoresistivity over DC (Direct Current) resistography of multifunctional bonded wood were studied. Beech specimens were bonded by one-component polyurethane prepolymer (1C-PUR) filled with carbon black and tested under shear load. The quality of the piezoresistive properties was described by calculating the signal-to-noise ratio (SNR) of the measured signal. A setup-specific frequency band with optimized SNR between 100 kHz and 1 MHz could be derived from the measurements. Several frequencies showed a signal with higher quality resulting in a higher SNR. Regardless of the variations in impedance spectra for all specimens, this frequency band provided several frequencies with improved signal quality. These frequencies give a more reliable signal with lower noise compared to the signal from DC resistography.
Synchrotron-radiation-based microtomography enables the 3D analysis of biological samples in situ beyond simple visualization, providing accurate measurements and recording of temporal data. The microtomography end station at P05 (PETRA III, Hamburg, Germany), operated by the Helmholtz Zentrum Hereon, can accommodate complex sample environments such as a load frame for mechanical testing. Herein, the strain analysis of a volumetric time series dataset of small hardwood samples is presented. For this in situ mechanical testing, the load frame is operated in tensile mode, and the biogenic material samples are subdivided into those specialized for tensile forces and those of regular anatomical structure. Digital volume correlation analysis allows for the prediction of strain development at any position in the sample. The tissue specialized for tensile strength can align dislocations formed under tension such that the deformation is stronger and more ordered. The results show how high-resolution imaging of sequential loading and the subsequent localization of strain can reveal functional morphological relationships. These methods can be extended to other biological materials and may prove to be extremely relevant for the analyses of fibrous and/or layered composite materials.