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Multifunctional adhesives out of a polymer matrix and electrically conductive fillers are known to typically decrease in bond strength with increasing filler content, while the electrical resistance drops extensively at the percolation threshold. Three experiments have focused on different aspects of the production of electrically conductive adhesive wood bonds, experiment I with a variation of the adhesive components, experiment II is varying the process parameters in the bonding process, and experiment III is investigating a thermal postcuring effect. Tensile shear strength (EN 302–1, requirement for structural wood bonding dry condition (A1 treatment)) and electrical resistography under direct current (DC measurements) of the bondline was used to identify major influences on tensile shear strength and the formation of the electrically conductive network. The results show high differences due to the adhesive polymer selection, the filler type and some of the process parameters. As an example, it was revealed that the bond strength of multifunctional adhesive wood joints can be increased by integrating increasing contents of carbon nanotubes in polyurethane prepolymers, if the polymers do not contain fibrous fillers before the dispersion.
Electrically conductive fillers enhance the functionality of adhesive bondlines by inducing a strain-dependent electrical resistance. Applied as sensor elements in engineered timber, these multifunctional adhesive bondlines are influenced by a lot of process parameters, including the dispersion process, manufacturing parameters and postcuring conditions. Additionally, the sensitivity of these sensor elements is counteracted by instabilities of the piezoresistivity. A setup and analysing method of the piezoresistive response have been developed, which includes sensitivity as well as instability effects. With this setup, the quality of the piezoresistive bondline has been assessed by three experiments, varying 10 influencing factors. The piezoresistive response was investigated in compression perpendicular to the bondline. It was shown that the electrical sensitivity in compression and stability of the piezoresistive bondline can be influenced by polymer formulation, filler type, filler content as well as the press temperature, glue spread, dispersion technique and thermal postcuring.