Institut für Innovative Mobilität (IIMo)
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Fault testing in the production line of automotive traction machines is essential to ensure the desired lifetime. Since repetitive partial discharges (PDs) caused by anomalies in the insulation system lead to premature breakdowns of electrical machines, a reliable PD detection is of great importance. This paper proposes deep learning (DL) methods to improve the discrimination of PD from background noise in comparison with the state-of-the-art amplitude based PD detection in the production line. First, a systematic data extraction and labeling procedure is introduced to obtain correctly labeled datasets from arbitrary PD measurements. In addition, datasets are enhanced with low signal-to-noise ratio PD pulses by applying a special data augmentation approach. 13 different convolutional, recurrent and fully connected neural networks are compared for various time-frequency representations of the input signals. Hyperparameters for input transform, network topology and solver are optimized for all 13 combinations to ensure a fair case study. As a result, the two-dimensional convolutional neural network with continuous wavelet transform achieves the best accuracy of around 99.76% on a test dataset of PD signals originating from previously not utilized test objects. All DL models considered in this comparison outperform the state-of-the-art threshold-based PD classification. Even for PD events with an amplitude close to the noise level, the detection rate is still around 95% for the best network. Furthermore, without applying the proposed data augmentation procedure, the DL models investigated are not able to distinguish small PD pulses from noise.
Evaluating the Aging-Induced Voltage Slippery as Cause for Float Currents of Lithium-ion Cells
(2023)
This paper provides a comprehensive exploration of float current analysis in lithium-ion batteries, a promising new testing method to assess calendar aging. Float currents are defined as the steady-state trickle charge current after a transient part. In the literature, a correlation to capacity loss was reported. Assuming the float current compensates for the voltage decay over time and is linked to calendar aging, effects from voltage slippery must be considered. The dU/dQ analysis suggests solely a loss of active lithium. Therefore, we investigate the solid electrolyte interphase (SEI) growth as the general aging mechanism to explain the origin of float currents. Our results show that the voltage slippery theory holds true within the low to middle test voltage ranges. However, the theory’s explanatory power begins to diminish at higher voltage ranges, suggesting the existence of additional, yet unidentified, factors influencing the float current. A shuttle reaction or lithiation of the cathode by electrolyte decomposition are the most promising alternative aging mechanisms at high voltages. The paper proposes a unique voltage slippery model to check for correlations between aging mechanisms, the float current test and the check-up test. For a better understanding, test strategies are proposed to verify/falsify the aging mechanisms beyond SEI.
Cameras mounted on intelligent roadside infrastructure units and vehicles can detect humans on the road using state-of-the-art perception algorithms, but these algorithms are presently not trained to distinguish between human and adult. However, this is a crucial requirement from a safety perspective because a child may not follow all the traffic rules, particularly while crossing the road. Moreover, a child may stop or may start playing on the road. In such situations, the separation of a child from an adult is necessary. The work in this paper targets to solve this problem by applying a transfer-learning-based neural network approach to classify child and adult separately in camera images. The described work is comprised of image data collection, data annotation, transfer learning-based model development, and evaluation. For the work, Mask-RCNN (region-based convolutional neural network) with different backbone architectures and two different baselines are investigated and the perception precision of the architectures after transfer-learning is compared. The results reveal that the best performing trained model is able to detect and classify children and adults separately in different road scenarios with segmentation mask AP (average precision) of 85% and bounding box AP of 92%.
An AC-battery or multilevel inverter used to increase safety and flexibility is realizable by switching the cells and modules on and off in a defined way and thus can replace the bidirectional converter. Assessing possible additional aging due to switching, the results of a previous study for a high-power optimized cell showed no influence on the current rates or the switching. In this paper, a highly energy-optimized LG 18650-cell is investigated to discuss the influence of switching during the charge and discharge process, respectively, as well as combining both processes together with clear performance differences when applying higher charge and discharge currents. Moreover, the influence of switching is discussed for the two frequencies (50 Hz and 10 kHz) and different duty cycles. The aging is analyzed by capacity loss and resistance increase, by dV/dQ analysis, and by electrochemical impedance spectroscopy. We found no clear negative influence of switching but a positive effect if the cells are switched during charge. The best performance is found for switching during charge as well as during discharge. The cell aging during switching is clearly determined by the average and not the maximum current applied. This work shows no negative effects of multilevel inverter applications on the tested cells.