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This review provides an overview of new strategies to address the current challenges of automotive battery systems: Intelligent Battery Systems. They have the potential to make battery systems more performant and future-proof for coming generations of electric vehicles. The essential features of Intelligent Battery Systems are the accurate and robust determination of cell individual states and the ability to control the current of each cell by reconfiguration. They enable high-level functions like fault diagnostics, multi-objective balancing strategies, multilevel inverters, and hybrid energy storage systems. State of the art and recent advances in these topics are compiled and critically discussed in this article. A comprising, critical discussion of the implementation aspects of Intelligent Battery Systems complements the review. We touch on sensing, battery topologies and management, switching elements, communication architecture, and impact on the single-cell. This review contributes to transferring the best technologies from research to product development.
Due to their high efficiency and advanced battery management capability, cascaded multilevel inverters are an exciting option for battery electric powertrains. A promising, new and highly efficient cascaded multilevel inverter is the Parallel Enhanced Commutation Integrated Nested Multilevel Inverter. The inverter, with four semiconductor switches per submodule, can reconfigure individual battery cells in series and parallel and generate positive and negative phase voltages in regular four-quadrant operation. Therefore, emerging degrees of freedom in battery management and inverter operation must be managed and mapped into a specific Switching State for every switch. As controlling the high number of switches is safety-relevant, this publication profoundly explains the inverter’s functionality. We introduce a Switching Function that accepts easy-to-understand functional states as input, simplifying research on higher-level control algorithms and advanced single-cell battery-management capabilities. As the Switching Function guarantees safe operation and the correct contribution of every cell to the overall functionality of the inverter, it enables researchers to confidently use and thereby accelerate research on the promising new topology. The method we describe is fast, simple, deterministic and designed to convert setpoint specifications into an executable Switching Pattern. We prove that our Switching Function is operable on an FPGA with a twenty-kilohertz setpoint update operating a 17-level inverter.