TY - JOUR A1 - Kleiner, Jan A1 - Komsiyska, Lidiya A1 - Elger, Gordon A1 - Endisch, Christian T1 - Thermal modelling of a prismatic lithium-ion cell in a battery electric vehicle environment BT - influences of the experimental validation setup JF - Energies N2 - In electric vehicles with lithium-ion battery systems, the temperature of the battery cells has a great impact on performance, safety, and lifetime. Therefore, developing thermal models of lithium-ion batteries to predict and investigate the temperature development and its impact is crucial. Commonly, models are validated with experimental data to ensure correct model behaviour. However, influences of experimental setups or comprehensive validation concepts are often not considered, especially for the use case of prismatic cells in a battery electric vehicle. In this work, a 3D electro–thermal model is developed and experimentally validated to predict the cell’s temperature behaviour for a single prismatic cell under battery electric vehicle (BEV) boundary conditions. One focus is on the development of a single cell’s experimental setup and the investigation of the commonly neglected influences of an experimental setup on the cell’s thermal behaviour. Furthermore, a detailed validation is performed for the laboratory BEV scenario for spatially resolved temperatures and heat generation. For validation, static and dynamic loads are considered as well as the detected experimental influences. The validated model is used to predict the temperature within the cell in the BEV application for constant current and Worldwide harmonized Light vehicles Test Procedure (WLTP) load profile. UR - https://doi.org/10.3390/en13010062 KW - Lithium-Ionen-Batterie KW - Elektrofahrzeug Y1 - 2019 UR - https://doi.org/10.3390/en13010062 UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-7532 SN - 1996-1073 VL - 13 IS - 1 PB - MDPI CY - Basel ER - TY - JOUR A1 - Komsiyska, Lidiya A1 - Buchberger, Tobias A1 - Diehl, Simon A1 - Ehrensberger, Moritz A1 - Hanzl, Christian A1 - Hartmann, Christoph A1 - Hölzle, Markus A1 - Kleiner, Jan A1 - Lewerenz, Meinert A1 - Liebhart, Bernhard A1 - Schmid, Michael A1 - Schneider, Dominik A1 - Speer, Sascha A1 - Stöttner, Julia A1 - Terbrack, Christoph A1 - Hinterberger, Michael A1 - Endisch, Christian T1 - Critical review of intelligent battery systems BT - challenges, implementation, and potential for electric vehicles JF - Energies N2 - This review provides an overview of new strategies to address the current challenges of automotive battery systems: Intelligent Battery Systems. They have the potential to make battery systems more performant and future-proof for coming generations of electric vehicles. The essential features of Intelligent Battery Systems are the accurate and robust determination of cell individual states and the ability to control the current of each cell by reconfiguration. They enable high-level functions like fault diagnostics, multi-objective balancing strategies, multilevel inverters, and hybrid energy storage systems. State of the art and recent advances in these topics are compiled and critically discussed in this article. A comprising, critical discussion of the implementation aspects of Intelligent Battery Systems complements the review. We touch on sensing, battery topologies and management, switching elements, communication architecture, and impact on the single-cell. This review contributes to transferring the best technologies from research to product development. UR - https://doi.org/10.3390/en14185989 KW - smart battery KW - intelligent battery system KW - advanced monitoring KW - reconfigurable battery KW - battery management system KW - electric vehicle Y1 - 2021 UR - https://doi.org/10.3390/en14185989 UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-10132 SN - 1996-1073 VL - 14 IS - 18 PB - MDPI CY - Basel ER - TY - JOUR A1 - Eriksson, Lars A1 - Thomasson, Andreas A1 - Ekberg, Kristoffer A1 - Reig, Alberto A1 - Eifert, Mark A1 - Donatantonio, Fabrizio A1 - D'Amato, Antonio A1 - Arsie, Ivan A1 - Pianese, Cesare A1 - Otta, Pavel A1 - Held, Manne A1 - Vögele, Ulrich A1 - Endisch, Christian T1 - Look-ahead controls of heavy duty trucks on open roads — six benchmark solutions JF - Control Engineering Practice UR - https://doi.org/10.1016/j.conengprac.2018.10.014 KW - Engine model KW - Driveline model KW - Vehicle model KW - Control design KW - Optimal control Y1 - 2018 UR - https://doi.org/10.1016/j.conengprac.2018.10.014 SN - 1873-6939 VL - 2019 IS - 83 SP - 45 EP - 66 PB - Elsevier CY - Amsterdam ER - TY - JOUR A1 - Liebhart, Bernhard A1 - Satzke, Martin A1 - Komsiyska, Lidiya A1 - Endisch, Christian T1 - Application of nonlinear impedance spectroscopy for the diagnosis of lithium-ion battery cells under various operating conditions JF - Journal of Power Sources UR - https://doi.org/10.1016/j.jpowsour.2020.228673 KW - Nonlinear impedance spectroscopy KW - Mechanical pressure KW - Frequency response functions KW - Volterra kernels Y1 - 2020 UR - https://doi.org/10.1016/j.jpowsour.2020.228673 SN - 1873-2755 VL - 2020 IS - 480 PB - Elsevier CY - New York ER - TY - JOUR A1 - Liebhart, Bernhard A1 - Komsiyska, Lidiya A1 - Endisch, Christian T1 - Passive impedance spectroscopy for monitoring lithium-ion battery cells during vehicle operation JF - Journal of Power Sources UR - https://doi.org/10.1016/j.jpowsour.2019.227297 KW - (Nonparametric) system identification KW - (Passive) impedance spectroscopy KW - Data-driven battery parameter estimation KW - Single-cell BMS Y1 - 2019 UR - https://doi.org/10.1016/j.jpowsour.2019.227297 SN - 1873-2755 VL - 2020 IS - 449 PB - Elsevier CY - New York ER - TY - JOUR A1 - Schneider, Dominik A1 - Vögele, Ulrich A1 - Endisch, Christian T1 - Model-based sensor data fusion of quasi-redundant voltage and current measurements in a lithium-ion battery module JF - Journal of Power Sources UR - https://doi.org/10.1016/j.jpowsour.2019.227156 KW - Battery model KW - Current sensor KW - Dual kalman filter KW - Sensor data fusion KW - State estimation KW - Weighted least squares Y1 - 2019 UR - https://doi.org/10.1016/j.jpowsour.2019.227156 SN - 1873-2755 VL - 2019 IS - 440 PB - Elsevier CY - New York ER - TY - JOUR A1 - Kleiner, Jan A1 - Stuckenberger, Magdalena A1 - Komsiyska, Lidiya A1 - Endisch, Christian T1 - Advanced monitoring and prediction of the thermal state of intelligent battery cells in electric vehicles by physics-based and data-driven modeling JF - Batteries N2 - Novel intelligent battery systems are gaining importance with functional hardware on the cell level. Cell-level hardware allows for advanced battery state monitoring and thermal management, but also leads to additional thermal interactions. In this work, an electro-thermal framework for the modeling of these novel intelligent battery cells is provided. Thereby, a lumped thermal model, as well as a novel neural network, are implemented in the framework as thermal submodels. For the first time, a direct comparison of a physics-based and a data-driven thermal battery model is performed in the same framework. The models are compared in terms of temperature estimation with regard to accuracy. Both models are very well suited to represent the thermal behavior in novel intelligent battery cells. In terms of accuracy and computation time, however, the data-driven neural network approach with a Nonlinear AutoregRessive network with eXogeneous input (NARX) shows slight advantages. Finally, novel applications of temperature prediction in battery electric vehicles are presented and the applicability of the models is illustrated. Thereby, the conventional prediction of the state of power is extended by simultaneous temperature prediction. Additionally, temperature forecasting is used for pre-conditioning by advanced cooling system regulation to enable energy efficiency and fast charging. UR - https://doi.org/10.3390/batteries7020031 KW - lithium-ion battery KW - electro-thermal model KW - smart cell KW - intelligent battery KW - neural network KW - temperature prediction Y1 - 2021 UR - https://doi.org/10.3390/batteries7020031 UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-13068 SN - 2313-0105 VL - 7 IS - 2 PB - MDPI CY - Basel ER - TY - JOUR A1 - Theiler, Michael A1 - Endisch, Christian A1 - Lewerenz, Meinert T1 - Float Current Analysis for Fast Calendar Aging Assessment of 18650 Li(NiCoAl)O2/Graphite Cells JF - Batteries N2 - Float currents are steady-state self-discharge currents after a transient phase—caused by anode overhang, polarization, etc.—is accomplished. The float current is measured in this study with a standard test bench for five 18650 cells (Samsung 25R) at potentiostatic conditions while the temperature is changed in 5 K steps from 5 °C to 60 °C. The entire test is performed in about 100 days resulting in 12 measurement points per cell potential for an Arrhenius representation. The float current follows the Arrhenius law with an activation energy of about 60 kJ/mol. The capacity loss measured at reference condition shows a high correlation to the results of float currents analysis. In contrast to classical calendar aging tests, the performed float current analysis enables determining the aging rate with high precision down to at least 10 °C. Returning from higher temperatures to 30 °C reference temperature shows reducing float currents at 30 °C for increasing temperature steps that may originate from an hysteresis effect that has to be investigated in future publications. UR - https://doi.org/10.3390/batteries7020022 KW - 18650 KW - NCA KW - graphite KW - float current KW - self-discharge KW - calendar aging KW - Arrhenius Y1 - 2021 UR - https://doi.org/10.3390/batteries7020022 UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-13081 SN - 2313-0105 VL - 7 IS - 2 PB - MDPI CY - Basel ER - TY - JOUR A1 - Mayer, Sebastian A1 - Classen, Tobias A1 - Endisch, Christian T1 - Modular production control using deep reinforcement learning: proximal policy optimization JF - Journal of Intelligent Manufacturing N2 - EU regulations on CO2 limits and the trend of individualization are pushing the automotive industry towards greater flexibility and robustness in production. One approach to address these challenges is modular production, where workstations are decoupled by automated guided vehicles, requiring new control concepts. Modular production control aims at throughput-optimal coordination of products, workstations, and vehicles. For this np-hard problem, conventional control approaches lack in computing efficiency, do not find optimal solutions, or are not generalizable. In contrast, Deep Reinforcement Learning offers powerful and generalizable algorithms, able to deal with varying environments and high complexity. One of these algorithms is Proximal Policy Optimization, which is used in this article to address modular production control. Experiments in several modular production control settings demonstrate stable, reliable, optimal, and generalizable learning behavior. The agent successfully adapts its strategies with respect to the given problem configuration. We explain how to get to this learning behavior, especially focusing on the agent’s action, state, and reward design. UR - https://doi.org/10.1007/s10845-021-01778-z KW - modular production KW - production control KW - production scheduling KW - deep reinforcement learning KW - proximal policy optimization KW - automotive industry Y1 - 2021 UR - https://doi.org/10.1007/s10845-021-01778-z UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-13092 SN - 1572-8145 VL - 32 IS - 8 SP - 2335 EP - 2351 PB - Springer Nature CY - Cham ER - TY - JOUR A1 - Morales Torricos, Pablo A1 - Berg, Sascha A1 - Figgemeier, Egbert A1 - Endisch, Christian A1 - Lewerenz, Meinert T1 - The important role of lithiation-induced pressure change on apparent aging of lithium-ion batteries during accelerated cyclic aging tests JF - Journal of Energy Storage N2 - In assessing the lifespan of lithium-ion batteries in laboratory conditions, the measured capacity declines during accelerated cyclic aging tests but increases when the cells are left idle. This recoverable capacity loss, known in literature as apparent aging, results from an inhomogeneous lithium distribution in the anode appearing in dV/dQ and capacity difference analysis. This study explores the origin of the apparent aging by correlating lithium distribution in the anode and recoverable capacity loss, with the lithiation induced pressure change and generated electrolyte motion during cycling. To this end, we compressed five commercial pouch lithium-ion cells (NMC/Gr) with holder stiffnesses ranging from 0.9 to 15.4 MPa/mm and offset pressure from 289 to 681 kPa and subjected them to continuous cyclic aging tests. While offset pressure had no significant impact, we observed, that holder stiffnesses over 3.3 MPa/mm induces an apparent capacity loss, which is recoverable by 35 % during a resting phase. The root cause is the so-called electrolyte motion induced salt inhomogeneity (EMSI), driven by continuous high current cycling and electrolyte motion, which is intensified by higher holder stiffness but not by offset pressure. These insights are crucial for improving the accuracy of accelerated aging tests and enhancing battery lifespan predictions. UR - https://doi.org/10.1016/j.est.2025.117323 Y1 - 2025 UR - https://doi.org/10.1016/j.est.2025.117323 UR - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:573-60173 SN - 2352-1538 VL - 2025 IS - 131, Part A PB - Elsevier CY - Amsterdam ER -