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Previously used mirror technologies are not able to fulfil the requirements of future X-ray telescopes due to challenging requests from the scientific community. Consequently new technical approaches for X-ray mirror production are under development. In Europe the technical baseline for the planned X-ray observatory ATHENA is the radical new approach of silicon pore optics. NASA´s recently launched NuSTAR mission uses segmented mirrors shells made from thin bended glasses, successfully demonstrating the feasibility of the glass forming technology for X-ray mirrors. For risk mitigation also in Europe the hot slumping of thin glasses is being developed as an alternative technology for lightweight X-ray telescopes. The high precision mirror manufacturing requires challenging technical developments; several design trades and trend-setting decisions need to be made and are discussed within this paper. Some new technical and economic aspects of the intended glass mirror serial production are also studied within the recently started interdisciplinary project INTRAAST, an acronym for “industry transfer of astronomical mirror technologies”. The goal of the project, embedded in a cooperation of the Max-Planck-Institute for extraterrestrial Physics and the University of Applied Sciences Aschaffenburg, is to master the challenge of producing thin mirror shells for future X-ray telescopes. As a first project task the development of low stress coatings for thin glass mirror substrates have been started, the corresponding technical approach and first results are presented.
Future X-ray telescopes aim for large effective area within the given mass limits of the launcher. A promising method
is the hot shaping of thin glass sheets via a thermal slumping process. This paper presents the status and progress of
the indirect glass slumping technology developed at the Max-Planck-Institut for extraterrestrial Physics (MPE). Recent
developments in our research include the use of the mould material Cesic under vacuum, as well as the fabrication of a
high-precision slumping mould, which meets the requirements of large, high angular resolution missions like
ATHENA. We describe the way forward to optimise the slumping process on these materials, the force-free
integration concept and its progress, as well as the first test on reflective coating application.
Previously used mirror technologies are not suitable for the challenging needs of future X-ray telescopes. This is why the required high precision mirror manufacturing triggers new technical developments around the world. Some aspects of X-ray mirrors production are studied within the interdisciplinary project INTRAAST, a German acronym for "industry transfer of astronomical mirror technologies". The project is embedded in a cooperation of Aschaffenburg University of Applied Sciences and the Max-Planck-Institute for extraterrestrial Physics. One important task is the development of low-stress Iridium coatings for X-ray mirrors based on slumped thin glass substrates. The surface figure of the glass substrates is measured before and after the coating process by optical methods. Correlating the surface shape deformation to the parameters of coating deposition, here especially to the Argon sputtering pressure, allows for an optimization of the process. The sputtering parameters also have an influence on the coating layer density and on the micro-roughness of the coatings, influencing their X-ray reflection properties. Unfortunately the optimum coating process parameters seem to be contrarious: low Argon pressure resulted in better micro-roughness and higher density, whereas higher pressure leads to lower coating stress. Therefore additional measures like intermediate coating layers and temperature treatment will be considered for further optimization. The technical approach for the low-stress Iridium coating development, the experimental equipment, and the obtained first experimental results are presented within this paper.
Previously used mirror technologies are not able to fulfill the challenging
requirements of future X-ray telescopes. A promising new technology under
development is the hot slumping of thin glasses. Challenges, design trades and
first results are presented, including the thermal shaping process, the
development of low stress coatings and the mirror segments integration concept.
To predict the angular resolution of future X-ray telescopes combined from thermally formed thin glass mirror segments, submicron accuracy is required on the shape measurements of the individual mirror substrates. A dedicated cross-calibration campaign using instruments of different European research institutions is presented.
Future investigations of astronomical X-ray sources require light weight telescope systems with large collecting areas and good angular resolution. The Wolter I type telescope design offers a suitable possibility for obtaining performant X-ray mirrors with high collecting areas. The technology based on replicated slumped glass optics using thin glasses thereby provides the opportunity to fulfil the light weight and mass production requirements. In NASA's telescope NuSTAR this technology has been proven as advantageous compared to previous systems. Coating thin glasses with iridium, gold or platinum enhances the reflectivity of X-ray mirrors.
High angular resolution, large collecting area and reduced weight per unit area are required for astronomical X-ray telescopes of the next generation observatories. New technologies for processing X-ray mirrors are under development to fulfill these needs. One option is to realize a Wolter I type telescope constituted of several hundred nested thin and light-weight X-ray mirror segments. The individual mirror segments need to be coated with an about 100 nm thick film of a high-reflective material to enhance the reflectivity for X-rays. Thereby an accurate shape metrology of the segments is necessary to predict the angular resolution of the astronomical telescope as well as to control the development process of X-ray mirrors. We present the challenges in shape measurements of thin glasses used to control the coating process and first experimental results about the repeatability of the measurements.
Indirect glass slumping of grazing incidence mirror segments for lightweight x-ray telescopes
(2017)
The paper provides a description of recent progress in the development of lightweight, precision and highthroughput
grazing-incidence mirrors for X-ray astronomy made of glass. In particular, the indirect slumping
technology under investigation at the Max Planck Institute for Extraterrestrial Physics (MPE) is reviewed and
recent activities are presented together with the research approach. The glass slumping technique foresees
several steps: a thermal forming process using a suitable mould; a re
ective layer application; the alignment
and integration of mirror segments into a supporting structure; and the nal verication of prototype modules
using X-rays. Each step is considered at MPE, with the involvement of partner institutes and universities. The
last year of activities was mainly dedicated to the procurement of new moulds and to the application of Iridium
coating. The main results will be presented.