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- BIOMEMS Lab (1)
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- Mikrosystemtechnik (2) (remove)
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MEMS-based Micro-Heaters, in combination with thin-film temperature sensors, are often used for providing the necessary amount of thermal energy for sensor-applications. In this work, we propose an integrated micro-heater as actuator for fusion bonding of polymers, which can optimize the production process of electret-based micro-energy-harvesters. By adjusting the design parameters of thermoforming-molds, we can implement thin-film micro-heaters that are capable of generating temperatures of above 300°C for numerous cycles. Utilizing the integrated micro-heater allows local fusion bonding of Fluoroethylenepropylene (Teflon-FEP) foils on a micrometer-scale while reducing unnecessary thermal stress. This is beneficial for the longevity of the micro-energy-harvesters, while simultaneously improving its performance.
In this work we present a new micro-system-technology based production process for
unipolar ferroelectrets. Theoretical analysis of the influence of the air-gap size on the electric
field distribution as well as on the induced charge on the electrodes shows superior performance
of unipolar piezoelectrets with small air-gaps. For the production of these small air-gaps we
developed a new design using a photoresist thermoforming master, an integrated micro-heater
and shadow masks for metallization. Unipolar piezoelectrets produced with this technology
exhibit increased d33-coefficients compared to designs in previous publications. These
piezoelectrets are highly preferable for energy-harvesting applications, as they promise high
electric power output.