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ADAPTIVE RISK ASSESSMENT IN COMPLEX LARGE SCALE PROCESSES WITH REDUCED COMPUTATIONAL COMPLEXITY
(2004)
We have developed a methodology that targets risk assessment for process operation. It includes both abnormality prediction and evaluation of its development, provided no corrective actions are taken, as well as a possibility to examine the impact of intended actions. It handles the uncertainties in the domain and the big number of influences on the effect variables by utilizing causal probabilistic modeling. The process is modeled by Hidden Markov Models (HMM), and object oriented dynamic Bayesian networks (OOBNs). Various modeling techniques and assumptions have been used to reduce the computational complexity and ensure fast inference. The methodology is applied in a case study.
Vortrag
We discuss a Root Cause Analysis (RCA) system implementing a probabilistic approach based on Bayesian inference for adaptive reasoning under uncertainties in industrial process operation. The proposed approach is model based and accumulates the process knowledge within the problem domain, which data is gathered and stored in XML-based information server. The Bayesian networks have been created automatically from the XML-structured data. The interconnection between XML-failure trees is handled as object oriented instances of Bayesian sub-networks within master-network covering the entire process and monitoring its overall condition, output quality and equipment effectiveness. We implement sequential on-line adaptivity of models' parameters to reflect changes in process operation. The system learning can be supervised by user feedback on the actual root cause. The general RCA methodology is applied to plate cutting in a hot rolling mill.
We present an application, where extensions of existing methods for decision-theoretic troubleshooting are used for industrial process operation and asset management. The extension includes expected average cost of asset management actions, prediction of signals' level-trend development, risk assessment for disturbance analysis and predictive maintenance on demand.
Applications of object-oriented Bayesian networks for causal analysis of process disturbances
(2003)
We discuss a hybrid approach for causal analysis of disturbances in industrial process operation. It represents a combination of OOBN with first level diagnostic packages and physical models serving as agents in the system design and providing evidence for automated reasoning on abnormality in process operation. The aim is causal analysis of non-measurable disturbances as a decision advice complement to the distributed control system (DCS). The approach includes prediction of signals' level-trend development, risk assessment for disturbance analysis and predictive maintenance on demand. The methodology has been applied on a screening process with a pressure-flow network in a Pulp Mil.