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Institute
Das Ziel dieser Arbeit bestand in der Entwicklung eines langwelligen Strahlungsthermometers zur berührungslosen Messung von Oberflächentemperaturen in stationären Gasturbinen während des Betriebs der Turbinen innerhalb des EU-geförderten Projektes „Sensors Towards Advanced Monitoring and Control of Gas Turbine Engines (Acronym STARGATE)“. Im Rahmen der Arbeit wurden die infrarot-optischen Eigenschaften der Wärmedämmschichten und der vorhandenen Brenngase am ZAE Bayern bei hohen Temperaturen bis 1600 K und Drücken bis 13 bar bestimmt. Mit Hilfe dieser experimentellen Charakterisierungen konnte ein geeigneter Spektralbereich um 10 μm für das langwellige Strahlungsthermometer identifiziert werden. Entsprechend dieser Erkenntnisse wurde zunächst ein Laboraufbau mit geeigneten optischen Bauteilen (Filter, IR-Wellenleiter, etc.) realisiert und verifiziert. Anschließend wurde ein Prototyp für Messungen in Gasturbinen während des Betriebs der Turbinen entwickelt und in einem Turbinenteststand der Firma Siemens AG in Berlin erfolgreich getestet. Abschließend wurde eine Unsicherheitsanalyse durchgeführt, die eine erweiterte Messunsicherheit der gemessenen Temperaturen von etwa ± 30 K ergab.
The objective of the EU project “Sensors Towards Advanced Monitoring and Control of Gas Turbine Engines (acronym STARGATE)” is the development of a suite of advanced sensors, instrumentation and related systems in order to contribute to the developing of the next generation of green and efficient gas turbine engines. One work package of the project deals with the design and development of a long wavelength infrared (LWIR) radiation thermometer for the non-contact measurement of the surface temperature of thermal barrier coatings (TBCs) during the operation of gas turbine engines.
For opaque surfaces (e.g. metals or superalloys) radiation thermometers which are sensitive in the near or short wavelength infrared are used as state-of-the-art method for non-contact temperature measurements. But this is not suitable for oxide ceramic based TBCs (e.g. partially yttria stabilized zirconia) as oxide ceramics …
The EU project STARGATE (Sensors Towards Advanced Monitoring and Control of Gas Turbine Engines) has the headline objective to develop a suite of advanced sensors, instrumentation and related systems in order to contribute to the development of the next generation of green and efficient gas turbine engines. To increase the efficiency of gas turbines higher combustion temperatures and higher turbine inlet temperatures are required. This implies that turbine blades and vanes are exposed to higher temperatures. Advanced thermal barrier coatings (TBCs) based on ceramic materials protect the components from overheating and ensure mechanical integrity. Still, materials and coatings need to be stressed to their limits to reach the challenging goals of an efficiency increase. Under these circumstances, it is crucial to have sensing techniques available that are capable of accurately monitoring the temperature of turbine parts in order to prevent damages within the engine. The approach to overcome current limitations of existing techniques is to use long wavelength infrared (LWIR) pyrometry as TBCs are usually semi-transparent in the near or short wavelength infrared. Therefore one work package within the STARGATE project is dedicated to the development of a LWIR radiation thermometer to measure the surface temperature of TBCs contactless during operation of the gas turbine engines. The paper shortly gives an overview of the investigation performed within the STARGATE project. The construction, calibration and application of the LWIR radiation thermometer is described in detail and results obtained on a test facility are presented. The paper closes with an outlook on future plans of implementing the LWIR pyrometer in the quality system of gas turbine operation.
Development of Long Wavelength Infrared Radiation Thermometry for Measurements in Gas Turbines
(2016)
LWIR pyrometry for the measurement of thermal barrier coatings within the EU project STARGATE
(2013)
Development of Long Wavelength Infrared Radiation Thermometry for Measurements in Gas Turbines
(2016)
A collection of slides from the author's conference presentation is given. The presentation introduces the infrared-optical characterization of thermal barrier coatings and the development of LWIR pyrometer for measuring temperature in an operating gas turbine. The test facility for evaluating the LWIR pyrometer is also presented. This presentation includes the experimental setup for LWIR calibration and measurement.