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We address the single container packing problem of a company that has to serve its customers by first placing the products in boxes and then loading the boxes into a container. We approach the problem by developing and solving mixed-integer linear models. Our models consider geometric constraints that feature non-overlapping constraints, box orientation constraints, dimensionality constraints, relative packing position constraints, and linearity constraints. We also develop an extension of the models by integrating load balance and the deviation of the center of gravity. We tested the models on a broad set of real instances involving up to 41 boxes and obtained optimal solutions in most cases and very small gaps when optimality could not be proven.
The German Armed Forces provide an operation contingent to support the North Atlantic Treaty Organization (NATO) Response Force (NRF). For this purpose, a „warehouse” containing accommodations, food supplies, medical supplies, and spare parts for the systems has to be available. Such a warehouse is restricted in weight, in order to be quickly movable in an upcoming deployment situation. It should be able to supply the NRF troops for a certain amount of time (e.g., one month) without re-supply from the outside. To ensure optimal use of such a restricted warehouse, we developed the computer program „The OPtimization of a Spare Parts Inventory” (TOPSPIN) to find an optimal mix of spare parts to restore a set of systems to functionality. Each system is composed of several parts, and it can only be used again in the mission if all broken parts are replaced. The failure rate of the individual parts follows a given random distribution, and during deployment it is expected to be higher than in the homeland. Due to the stochastic nature of the problem, we generate scenarios that simulate the actual failure of the parts. The backbone of TOPSPIN is a mixed-integer linear program that determines an optimal, scenario-robust mix of spare parts and is solved using standard state-of-the-art numerical solvers. Using input data provided by the Logistikzentrum, we analyze how many scenarios need to be generated in order to determine reliable solutions. Moreover, we analyze the composition of the warehouse over a variety of different weight restrictions, and we calculate the number of repairable systems as a function of this bound.