@techreport{DeeFuegenschuhKaimakamis2021, type = {Working Paper}, author = {Dee, Robin and F{\"u}genschuh, Armin and Kaimakamis, George}, title = {The unit re-balancing problem}, doi = {10.26127/BTUOpen-5658}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-56587}, year = {2021}, abstract = {We describe the problem of re-balancing a number of units distributed over a geographic area. Each unit consists of a number of components. A value between 0 and 1 describes the current rating of each component. By a piecewise linear function this value is converted into a nominal status assessment. The lowest of the statuses determines the efficiency of a unit, and the highest status its cost. An unbalanced unit has a gap between these two. To re-balance the units, components can be transferred. The goal is to maximize the efficiency of all units. On a secondary level, the cost for the re-balancing should be minimal. We present a mixed-integer nonlinear programming formulation for this problem, which describes the potential movement of components as a multi-commodity flow. The piecewise linear functions needed to obtain the status values are reformulated using inequalities and binary variables. This results in a mixed-integer linear program, and numerical standard solvers are able to compute proven optimal solutions for instances with up to 100 units. We present numerical solutions for a set of test instances and a bi-criteria objective function, and discuss the trade-off between cost and efficiency.}, subject = {Re-balancing problem; Efficiency; Mixed-integer linear programming; Bi-criteria optimization; Umverteilungsproblem; Effizienz; Gemischt-ganzzahlige Programmierung; Bikriterielle Optimierung; Ganzzahlige Optimierung; Optimierungsproblem; Effizienz}, language = {en} } @techreport{BeisegelBuhlIsraretal.2021, type = {Working Paper}, author = {Beisegel, Jesse and Buhl, Johannes and Israr, Rameez and Schmidt, Johannes and Bambach, Markus and F{\"u}genschuh, Armin}, title = {Mixed-integer programming for additive manufacturing}, doi = {10.26127/BTUOpen-5731}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-57317}, year = {2021}, abstract = {Since the beginning of its development in the 1950s, mixed integer programming (MIP) has been used for a variety of practical application problems, such as sequence optimization. Exact solution techniques for MIPs, most prominently branch-and-cut techniques, have the advantage (compared to heuristics such as genetic algorithms) that they can generate solutions with optimality certificates. The novel process of additive manufacturing opens up a further perspective for their use. With the two common techniques, Wire Arc Additive Manufacturing (WAAM) and Laser Powder Bed Fusion (LPBD), the sequence in which a given component geometry must be manufactured can be planned. In particular, the heat transfer within the component must be taken into account here, since excessive temperature gradients can lead to internal stresses and warpage after cooling. In order to integrate the temperature, heat transfer models (heat conduction, heat radiation) are integrated into a sequencing model. This leads to the problem class of MIPDECO: MIPs with partial differential equations (PDEs) as further constraints. We present these model approaches for both manufacturing techniques and carry out test calculations for sample geometries in order to demonstrate the feasibility of the approach.}, subject = {Wire arc additive manufacturing; Laser powder bed fusion; Mixed-integer programming; Partial differential equations; Finite element method; Additive Fertigung mit Drahtlichtbogen; Laser-Pulverbett-Schmelzen; Gemischt-ganzzahlige Programmierung; Partielle Differenzialgleichungen; Finite-Elemente-Methode; Rapid Prototyping ; Ganzzahlige Optimierung; Finite-Elemente-Methode; Partielle Differentialgleichung}, language = {en} } @techreport{SchmidtFuegenschuh2023, type = {Working Paper}, author = {Schmidt, Johannes and F{\"u}genschuh, Armin}, title = {Trajectory optimization for arbitrary layered geometries in wire-arc additive manufacturing}, doi = {10.26127/BTUOpen-6267}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-62678}, year = {2023}, abstract = {In wire-arc additive manufacturing, a wire is molten by an electrical or laser arc and deposited droplet-by-droplet to construct the desired workpiece, given as a set of two-dimensional layers. The weld source can move freely over a substrate plate, processing each layer, but there is also the possibility of moving without welding. A primary reason for stress inside the material is the large thermal gradient caused by the weld source, resulting in lower product quality. Thus, it is desirable to control the temperature of the workpiece during the process. One way of its optimization is the trajectory of the weld source. We consider the problem of finding a trajectory of the moving weld source for a single layer of an arbitrary workpiece that maximizes the quality of the part and derive a novel mixed-integer PDE-constrained model, including the calculation of a detailed temperature distribution measuring the overall quality. The resulting optimization problem is linearized and solved using the state-of-the-art numerical solver IBM CPLEX. Its performance is examined by several computational studies.}, subject = {Mixed-integer programming; Trajektorie ; Partielle Differentialgleichung; Finite-Volumen-Methode; W{\"a}rmeleitung; Wire are additive manufacturing; Trajectory planning; Partial differential equations; Finite element method; Heat conduction; Gemischt-ganzzahlige Programmierung; Additive Draht-Lichtbogen-Fertigung,; Trajektorienplanung; Partielle Differenzialgleichungen; Finite-Elemente-Methode; W{\"a}rmeleitung}, language = {en} } @techreport{SchmidtFuegenschuh2021, type = {Working Paper}, author = {Schmidt, Johannes and F{\"u}genschuh, Armin}, title = {Planning inspection flights with an inhomogeneous fleet of micro aerial vehicles}, doi = {10.26127/BTUOpen-5656}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-56569}, year = {2021}, abstract = {We consider the problem of planning an inspection flight to a given set of waypo- ints using an inhomogeneous fleet of multirotor, battery-driven micro aerial vehicles (MAVs). Therein, two subproblems must be solved. On the one side, the detailed trajectories of all MAVs must be planned, taking technical and environmental restrictions into account and on the other side, the MAVs must be assigned to the waypoints considering their installed equipment. The goal is to visit all waypoints in minimal time. The strong interaction of the two subproblems makes it necessary to tackle them simultaneously. Several aspects are taken into account to allow realistic solutions. A two-level time grid approach is applied to achieve smooth trajectories, while the flight dynamics of the MAVs are modeled in great detail. Safety distances must be maintained between them and they can recharge at charging stations located within the mission area. There can be polyhedral restricted air spaces that must be avoided. Furthermore, weather conditions are incorporated by polyhedral wind zones affecting the drones and each waypoint has a time window within it must be visited. We formulate this problem as a mixed-integer linear program and show whether the state-of-the-art numerical solver Gurobi is applicable to solve model instances.}, subject = {Mixed integer linear programming; Inspection path planning; Trajectory planning; Micro aerial vehicles; Gemischt-ganzzahlige Programmierung; Inspektionspfadplanung; Trajektorienplanung; Kleinstdrohnen; Ganzzahlige Optimierung; Tourenplanung; Drohne }, language = {en} } @techreport{BaehrBuhlRadowetal.2019, type = {Working Paper}, author = {B{\"a}hr, Martin and Buhl, Johannes and Radow, Georg and Schmidt, Johannes and Bambach, Markus and Breuß, Michael and F{\"u}genschuh, Armin}, title = {Stable honeycomb structures and temperature based trajectory optimization for wire-arc additive manufacturing}, editor = {F{\"u}genschuh, Armin}, issn = {2627-6100}, doi = {10.26127/BTUOpen-5079}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-50796}, year = {2019}, abstract = {We consider two mathematical problems that are connected and occur in the layer-wise production process of a workpiece using Wire-Arc Additive Manufacturing. As the first task, we consider the automatic construction of a honeycomb structure, given the boundary of a shape of interest. In doing this we employ Lloyd's algorithm in two different realizations. For computing the incorporated Voronoi tesselation we consider the use of a Delaunay triangulation or alternatively, the eikonal equation. We compare and modify these approaches with the aim of combining their respective advantages. Then in the second task, to find an optimal tool path guaranteeing minimal production time and high quality of the workpiece, a mixed-integer linear programming problem is derived. The model takes thermal conduction and radiation during the process into account and aims to minimize temperature gradients inside the material. Its solvability for standard mixed-integer solvers is demonstrated on several test-instances. The results are compared with manufactured workpieces.}, subject = {Eikonal equation; Centroidal Voronoi tessellation; Additive manufacturing; Heat transmission; Mixed-integer linear programming; Geometric optimization; Additive Fertigung; Gemischt-ganzzahlige Programmierung; Geometrische Optimierung; Eikonal-Gleichung; Zentrierte Voronoi-Parkettierung; W{\"a}rmeleitung; Rapid Prototyping ; Eikonal; Ganzzahlige Optimierung; Geometrische Optimierung; W{\"a}rmeleitung}, language = {en} } @techreport{ZellSchneidereitFuegenschuhetal.2024, type = {Working Paper}, author = {Zell, Sascha and Schneidereit, Toni and F{\"u}genschuh, Armin and Breuß, Michael}, title = {Advanced search and rescue operations for drowning swimmers using autonomous unmanned aircraft systems : location optimization, flight trajectory planning and image-based localization}, doi = {10.26127/BTUOpen-6866}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-68669}, year = {2024}, abstract = {Drowning is among the most prevalent causes of death from unintentional injuries worldwide. Because of the time-sensitive nature of swimming accidents and the shortage of lifeguard staff resulting in unsupervised swimming areas, interest in supportive rescue methods increases. In this paper, we propose an autonomous Unmanned Aircraft System (UAS) usable by Emergency Medical Service (EMS) providers in swimmer rescue scenarios additionally to Standard Rescue Operation (SRO) equipment. The UAS consists of Unmanned Aerial Vehicles (UAVs) and purpose-built hangars located near the swimming area to store the UAVs. When receiving an alert, the UAVs autonomously navigate to the emergency site to conduct a Search and Rescue (S\&R) operation for the drowning person. We introduce a Mixed-Integer Linear Programming (MILP) model to address the Facility Location Problem (FLP), assisting with identification of accessibility-optimal UAV hangar placements near the swimming area. Additionally, we present a MILP model to optimize the UAV flight trajectories in advance of the operation, allowing for efficient coordination of a heterogeneous UAV fleet. We apply the presented MILP models to a real-world scenario in the Lusatian Lake District using the state-of-the-art commercial solver CPLEX to solve the instances. Furthermore, we present a method for automated image-based swimmer localization using the state-of-the-art neural network You Only Look Once (YOLO). Finally, we use a Discrete-Event Simulation (DES) approach to quantify how much time is saved by using additional resources.}, subject = {Unmanned Aerial Vehicle; Unmanned Aircraft System; Water Rescue; Mixed-Integer Linear Programming; You Only Look Once; Drohne; Drohnenhangar; Wasserrettung; Gemischt-ganzzahlige Programmierung; Standortoptimierung; Drohne ; Wasserrettung; Lineare Optimierung}, language = {en} } @techreport{ZellFuegenschuh2025, type = {Working Paper}, author = {Zell, Sascha and F{\"u}genschuh, Armin}, title = {Optimizing autonomous unmanned aircraft system deployment locations for enhanced wildfire detection and monitoring}, doi = {10.26127/BTUOpen-6942}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:co1-opus4-69422}, year = {2025}, abstract = {The increase in the frequency and severity of wildfires as a symptom of climate change requires innovative methods of wildfire fighting. For this reason, we propose a framework for an autonomous Unmanned Aircraft System (UAS), consisting of a fleet of Micro Air Vehicles (MAVs) stored in purpose-built hangars. The intention is to deploy the UAS as the first responder to an alarm and have the sensor-equipped MAVs monitor the target area even before other standard firefighting vehicles have arrived. The focus of this paper is primarily on the development and application of a location-allocation optimization Mixed-Integer Linear Programming (MILP) model that selects different MAV and hangar types and locates them, with the objective of approaching the target area as quickly as possible while guaranteeing a certain monitoring time at the scene. The model is applied to a large, sparsely populated, rural operational area, around a third of which consists of forest in the South of Brandenburg, Germany. The spatial demand is measured through an easily reproducible and transferable open data approach. Finally, several instances with different fixed numbers of hangars and MAVs to be set up are solved by the commercial state-of-the-art solver CPLEX and analyzed for their computation time.}, subject = {Mixed-lnteger linear programming; Unmanned aircraft systems; Micro air vehicles; Autonomous wildfire monitoring; Location-allocation optimization; Gemischt-ganzzahlige Programmierung; Drohnen; Drohnenhangar; Standortproblem; Autonome Waldbrandbek{\"a}mpfung; Waldbrand; {\"U}berwachung; Drohne (Flugk{\"o}rper); Autonomes System; Standortproblem; Lineare Optimierung}, language = {en} }