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Eingeladener Vortrag
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The aims of the Research Unit „Acting Principles of Nano-Scaled Matrix Additives for Composite Structures“ (DFG FOR 2021) are based on different synergetic pathways. Challenges are to achieve an improved damage tolerance combined with unchanged processability and a proof of the nano-based effect from molecular scale up to structural level. First of all, a comprehensive understanding of the acting mechanisms of nano-scaled ceramic additives onto polymer matrices of continuous fibre reinforced polymer composites with respect to improved matrix dominated properties is in focus. To proof of the nanoscopic and microscopic effects up to structural level; experimental investigations start on the functional correlation between the particle properties and the resulting properties of the epoxy as suspension and in the solid state. This includes tests for the resulting composite structures as well. Along the entire process chain different multi-scale simulations are performed from molecular modelling up to the macroscopic, structural level. The combination of experimental investigations and simulation methods enables a holistic understanding of the acting principles and basic mechanisms.
Specialized techniques based on Scanning Force Microscopy are the basis of our analysis of physicochemical properties of the boehmite nanoparticles and their polymer environment. A surface map of mechanical properties as an input for simulations facilitate a deeper understanding of such composites across all scales. This enables us to understand the macroscopic structure-property relationship and to predict failure mechanisms as well as routes for optimization.
Aufgrund ihres spezifischen Eigenschaftsprofils sind keramische Federn attraktiv für Spezialanwendungen in Maschinenanlagen, Metrologie und Sensortechnik. Durch Hartbearbeitung keramischer Hohlzylinder können Spiralfedern mit rechteckigem Windungsquerschnitt präzise gefertigt werden. Dabei kann durch gezielte Auslegung der Federgeometrie die Federkonstante über mehrere Größenordnungen variiert werden. Der Vortrag gibt einen Überblick über den Herstellungsprozess, verschiedene Eigenschaften keramischer Federn und Anwendungsbeispiele.
A fiber Bragg grating (FBG) strain patch specially adapted for long-term and high-strain applications has been developed and characterized. The design concept for the patch is based on a glass-fiber reinforced plastic (gfrp) carrier material. The developed concept for the FBG integration into the carrier material was derived from reliable integration procedure of FBG sensors into composite structures. The patches' temperature sensitivity, strain gauge factor, fiber–matrix interface adhesion and fatigue behavior were characterized. As a result, FBG strain patches with linear temperature and strain behavior, as well as excellent fatigue resistance, were developed and can be used as part of a monitoring system for advanced composite materials in aerospace structures or wind turbine power plants.
The demand for high-performance materials has strongly increased over the last decade. One way to improve their performance is to introduce material gradients as found in Nature (for example squid beaks, spider fangs, mussel byssal threads).
One path towards the achievement of such material gradients is the synthesis of hybrid (gradient) copolymers, for instance based on silane and organic monomers. Since not all gradient copolymers can be synthesized by utilising the reactivity ratios of the monomers, forced gradients have to be used. However, in order to obtain gradient copolymers at high conversions, living or pseudo-living copolymerizations have to be performed and so far only few hybrid (organic / inorganic) gradient copolymers have been reported. In this contribution we will present the synthesis of a novel organic / inorganic hybrid copolymer via controlled radical polymerization.
Effects of various geometrical and physical factors, as well as the method of data reduction (analysis of
experimental forceedisplacement curves) on the values of local interfacial strength parameters (local IFSS, td, and critical energy release rate, Gic) determined by means of a single fiber pull-out test are discussed. Experimental results of our pull-out tests on several fiberepolymer matrix systems showed that td and Gic weakly depended on geometrical factors. However, the pull-out test appeared to be sensitive to the conditions of specimen formation and testing, such as changing the nature of the contacting surfaces (fiber sizing) and the fiber pull-out rate. Of several methods of td and Gic Determination from a forceedisplacement curve, the most reliable and reproducible one is the approach based on the values of the maximum force recorded in a pull-out test and the interfacial frictional force immediately after fiber debonding.
Unilamellar vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of endgroups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis.
Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process.
UCST-type thermoresponsive polymers that phase separate from solution upon cooling present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol. In this context, acrylamide-based monomers can be very useful building blocks for designing novel UCST-type polymers because of their hydrophilic nature (with the right side chain) and propensity to form hydrogen bonds.
We want to present our latest results on the copolymer poly(acrylamide-co-acrylonitrile) (P(AAm-co-AN)) that present a UCST in water as well as on two homopolymers based on an acrylamide derivative of 2,6-diaminopyridine, namely poly(N-(6-aminopyridin-2-yl)acrylamide) (PNAPAAm) and poly(N-(6-acetamidopyridin-2-yl)acrylamide) (PNAcAPAAm) that show UCST-type thermoresponsiveness in water/alcohol mixtures.
Our focus for P(AAm-co-AN)) is its aggregation behaviour above and below its phase transition temperature as the size of thermoresponsive polymeric systems is of prime importance for biomedical applications (as size dependent processes take place in the body) and is linked to the optical properties of a material that matter in materials science.
In the case of PNAPAAm and PNAcAPAAm, we focused on the co-solvency/co-non solvency effect on the phase transition temperature in water/alcohol mixture. Indeed, polymers with UCST behavior below 60°C in water/alcohol mixtures are extremely promising for the preparation of “smart” materials for sensing.
Im Arbeitskreis von Herrn Prof. Dr. Menzel (TU Braunschweig) wurde in Sievershausen ein Vortrag zum Thema „Self-healing and mechanically reinforced silicone rubber by the use of multifuctional capsules“ gehalten. Der Vortrag beginnt mit einer kurzen Motivation und einem Überblick über selbstheilende Materialien. Daraufhin werden die Ergebnisse zur Entwicklung eines selbstheilenden Silikonelastomers auf Basis von Kapseln, bestehend aus einem PDMS Kern und einer POS Hülle, dargestellt. Es folgt die Analytik, die auf DLS, TGA, UV/Vis und Fluoreszenzspektroskopie sowie SEM beruht. Der Vortrag endet mit einem Ausblick über zukünftige Arbeiten auf dem Gebiet.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications,but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or Ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the right side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
To avoid a catastrophic failure of insulation in high-voltage (HV) applications, a monitoring of partial discharges (PDs) is necessary. Fluorescently labelled polymer optical fibers (F-POF) offer an electrically passive method for PD detection in HV facilities. F-POFs could be embedded in HV cable accessories, which are usually made of silicone rubber. Herein they detect the light emitted by the PD and convert it into an electrical signal that can be monitored. Due to the difficult accessibility of HV cable accessories, a self-healing silicone rubber with prolonged service life after PD detection represents an attractive material design for HV accessories. With this contribution, we would like to present and discuss the possibilities of combining self-healing materials with POF-based sensors for PD detection in HV applications.
One of the holy grails in chemistry is to reconstruct some of life’s functions with synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton.
One of the holy grails in chemistry is to reconstitute some of life’s functions with or within synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton.
Structural Health Monitoring of composite materials gains in importance with the increasing use of Composite structures for safety-related applications, e.g. in aerospace. Because of the material properties of composites, defects often occur inside the structures and raise the demand for integrated sensors. The advantages of optical fibres predestine them not only for the surface-application on composite structures but also for the Integration into composite structures. Even without quasi-distributed sensors such as FBGs or LPGs, the optical fibre itself can be used to measure the structure and occurring events over the entire fibre length by distributed sensing techniques. This paper presents the surface-application of polyimide coated silica optical fibres onto PEEK specimens and the integration of copper and polyimide coated silica optical fibres into an AS-4/PEEK Composite to be used as distributed fibre optic sensors for SHM. Results from distributed measurements by optical backscatter reflectometry based on Rayleigh backscattering are shown.
Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics.
Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired.
Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis.
Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process.
The strength of laminates distinctly depends on the transverse strength of the laminas. The transverse failure is dominated by the adhesion between fiber and matrix. Usual strength criteria however do not take into account the adhesive strength explicitly. The determination of the interface strength is performed on the micromechanical scale using single fiber specimens. The fibers are loaded under off-axis loading while the debonding is monitored under a microscope. The stresses acting in the Interface are calculated by finite element analyses. It is found that for off-axial angles up to 35° interfacial debonding is the dominant failure mode while fiber breakage takes place at lower angles. The occurrence of fiber breakage and debonding under off-axis loading shows that the restriction to two potential failure planes - perpendicular or parallel to the fibers - as applied in common failure criteria has to be put in question.
Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics.
Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired.
Unfortunately, the controlled production of supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over self assembly/mixing and thus over size, morphology and size distribution of the vesicles.
The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous production of soft nanoparticles. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics.
Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired.
Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis.
Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process.
This presentation is a summary of the work from the past 20 years’ development of PMC-testing at the BAM-FB 5.3 with respect to safety-relevant design of advanced light weight structures in aircraft, wind turbine and automotive applications. The talk begins with wood as an example from nature, and emphasizes that load case, fiber architectural design and the production process and quality have to go hand in hand to generate an advanced light weight structure. Since PMC-relevant basic findings of mankind span across hundreds of years, high-performance composite applications today are based more on long term experiences than on breakthrough inventions of modern days.
In the second part of the talk, future plans and projects of FB-5.3 are presented, specifically addressing H2-safety, circular economy, recycling by design and digitalization of PMC-technologies.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
Tooth wear induced by abrasive particles is a key process affecting dental function and life expectancy in mammals. Abrasive particles may be plant endogenous opal phytoliths, exogene wind-blown quartz dust or rain borne mineral particles ingested by mammals. Nano-indentation hardness of abrasive particles and dental tissues is a significant yet not fully established parameter of this tribological system. We provide consistent nano-indentation hardness data for some of the major antagonists in the dental tribosystem (tooth enamel, tooth dentine and opaline phytoliths from silica controlled cultivation). All indentation data were gathered from native tissues under stable and controlled conditions and thus maximize comparability to natural systems. Here we show that native (hydrated) wild boar enamel exceeds any hardness measures known for dry herbivore tooth enamel by at least 3 GPa. The native tooth enamel is not necessarily softer then environmental quartz grit, although there is little overlap. The native hardness of the tooth enamel exceeds that of any silica phytolith hardness recently published. Further, we find that native reed phytoliths equal native suine dentine in hardness, but does not exceed native suine enamel. We also find that native suine enamel is significantly harder than dry enamel and dry phytoliths are harder than native phytoliths. Our data challenge the claim that the culprit of tooth wear may be the food we chew, but suggest instead that wear may relates more to exogenous than endogenous abrasives.
One of the holy grails in chemistry is to reconstruct some of life’s functions within synthetic materials. In this contribution, we demonstrate that “simple” macromolecular architectures such as dendritic amphiphiles, Janus dendrimers, thermoresponsive and hybrid organic-inorganic (co)polymers enable to mimic some of the functions of proteins for biomineralization, natural bactericides, biological membranes or the stimuli-responsive cytoskeleton.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media where they can be used in drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
Der Vortrag widmet sich der Kratzbeständigkeit-Prüfmethoden und deren Bewertung und beschreibt Begriffe/Definitionen, Wirtschaftliche Bedeutung der Kratzbeständigkeit, Mess- und Prüfverfahren – allgemein (Anwendbarkeit, Messunsicherheit, Validierung), Mess- und Prüfverfahren – speziell die Erzeugung, Prüfverfahren von Einzel- und Vielfach-Kratzern, die Charakterisierung von Verkratzungen und eine zusammenfassende Bewertung im Einzelnen
Jahresbericht 2013
(2014)
Das Ziel des Gesamtvorhabens bestand darin, einen neuartigen kapazitiven Sensortyp zur hochauflösenden Bestimmung von Masse- und Gravitationskraftänderungen zu entwickeln. Bisherige Technologien nutzten dafür Federn oder Biegebalken aus gehärteten metallischen Werkstoffen, deren Alterungsverhalten die Präzision der Kräftemessung begrenzen. Grundprinzip des neuen Sensortyps ist es, eine auf die keramische Feder einwirkenden Änderung der Gewichts- oder Gravitationskraft durch eine Erfassung der Kapazitätsänderung am Sensor zu bestimmen. Dazu muss die durch Stauchung oder Dehnung der Feder entstehende Kapazitätsänderung mit hoher Auflösung reproduzierbar gemessen werden. Neben einem geeigneten Sensordesign waren Lösungen für Messsignalerfassung und -auswertung (Elektronik/Software) und die Systemintegration zu entwickeln.
Die wichtigsten im Rahmen des BAM-Teilvorhabens erzielten Ergebnisse sind:
- Ausgehend von kommerziellen High-end Keramikpulvern wurden durch Optimierung der keramischen Technologie nahezu porenfreie Al2O3, ZrO2 und Si3N4-Werkstoffe hergestellt und bezüglich Gefüge und Phasenbestand sowie mechanischen, thermischen und elektrischen Eigenschaften bewertet. Insbesondere die defektfreie Herstellung von nanostrukturierten Werkstoffen erforderte umfangreiche Variationen der Prozessparameter. Geeignete Werkstoffvarianten wurden für die Federherstellung ausgewählt.
- Gemeinsam mit den Projektpartnern wurden Layoutvarianten für Schraubendruckfedern mit rechteckigem Windungsquerschnitt und für die Federeinbindung in das Sensorsystem erarbeitet.
- 4 Federvarianten wurden an der BAM durch Hartbearbeitung von gesinterten Hohlzylindern umgesetzt. Fertigungstoleranzen von < ±10 µm für Windungsbreite, Windungshöhe und Windungsabstand und dünnfilm-kompatible innere Windungsflächen (Ra < 0,2 µm) wurden erreicht. Al2O3- und ZrO2-Federn können rissfrei und mit sehr guter Kantenqualität gefertigt werden, bei Si3N4-Federn konnten Kantenschädigungen nicht vollständig verhindert werden.
- Mit der entwickelten Herstellungstechnologie können sowohl „harte“ als auch sehr „weiche“ Federn produziert werden. Federkonstanten zwischen 0,02 N/mm und 10 N/mm wurden realisiert. Die Reproduzierbarkeit der Federfertigung ist gegeben, innerhalb einer Charge unterschieden sich die Federkonstanten der gefertigten Federn nur um etwa +/- 1%.
- An einem speziell entwickelten Versuchsstand wurden die Federn unter zyklischer Druckbelastung im Temperaturbereich von -20 bis +80 °C untersucht. An den Al2O3- und ZrO2-Federn wurden keine Schädigungen beobachtet, die Federkonstante wird durch die zyklische Langzeitbelastung nicht verändert.
- Die Eignung der keramischen Federn für den Applikationsfall wurde mit zahlreichen Spannungs-Dehnungs-Experimenten, teilweise an speziell aufgebauten Versuchsapparaturen, untersucht. An Al2O3- und Si3N4-Federn wurde – wie erwartet – gefunden, dass die Federkonstante unabhängig von der Belastungsgeschwindigkeit ist und unter konstanter Last auch über lange Zeiträume keine Verformung auftritt. Überraschenderweise zeigten ZrO2 (TZP)-Federn ein zeitabhängiges Verhalten unter Last. Dieses ist besonders stark bei Y-stabilisierten Werkstoffvarianten ausgebildet, wurde aber mit Hochpräzisionsmessungen auch bei Ce-stabilsierten Werkstoffen nachgewiesen. Die Deformation ist reversibel, eine vollständige Relaxation wird erst nach Tagen erreicht. Aufgrund der zeitabhängigen Verformung können ZrO2 (TZP)-Federn, trotz ihrer hervorragenden Festigkeit und Bruchzähigkeit, nicht für die konzipierten Sensorfedern eingesetzt werden.
- Das durch die Fa. Siegert TFT entwickelte Metallisierungs-Schichtsystem, bestehend aus aufgesputterten Ti-, Pt- und Au-Schichten verstärkt durch eine galvanisch aufgebrachte Au-Schicht, wurde an der BAM umfassend bewertet. Die Schichten sind untereinander und mit der Keramik weitgehend defektfrei verbunden, die lokale Schichtdicke schwankt jedoch bedingt durch Abschattungseffekte während der Beschichtungsvorgang. Es wurden Schichtwiderstände zwischen 50 und 90 Ohm und damit die Zielvorgabe des Projektes (< 100 Ohm) erreicht. In statischen und dynamischen Belastungstests wurden keine Veränderungen der Leitungswiderstände festgestellt.
- Zur Erhöhung der Kapazität des Kondensators kann der Raum zwischen den Federwindungen statt mit Luft mit einer Flüssigkeit mit hoher Dielektrizitätskonstante gefüllt werden. Als geeignete Flüssigkeit wurde Propylencarbonat mit einer Dielektrizitätskonstante von 65, einem hohen Siedepunkt und einer geringen Viskosität identifiziert. Um eine noch höhere Dielektrizitätskonstante zwischen den Federwindungen zu erreichen. wurden Suspensionen aus Silikonöl und nanokristallinem Bariumtitanat hergestellt und bezüglich ihrer Langzeitstabiltät charakterisiert.
- Gemäß den Anforderungen des Projektpartners KOMPASS wurden maßgeschneiderte Al2O3-Federn mit einer Federkonstante < 0,1 N/mm hergestellt und für den Aufbau des finalen Demonstrator eingesetzt.
Die prinzipielle Funktionsfähigkeit des neuen Sensorkonzeptes auf Basis keramischer Federn wurde mit dem im Projekt aufgebauten Demonstrator nachgewiesen. Die Umsetzung der F+E-ergebnisse in eine industrielle Nutzung zur Herstellung von Gravimetern wird vom Projektpartner KOMPASS angestrebt und ist bereits mit detaillierten Zeitplänen untersetzt.
BAM Report 2019
(2020)
Dieser BAM-Report erscheint zwischen zwei historischen Jubiläen: dem 30. Jahrestag des Mauerfalls am 9. November 1989 und dem der staatlichen Einheit Deutschlands am 3. Oktober 1990.
Für unser Land bedeuten beide Daten eine glückliche Zäsur. Und auch für die Bundesanstalt für Materialforschung und -prüfung (BAM), die in den Jahren der Teilung ihren Sitz im westlichen Teil Berlins behalten hatte, waren sie mit guten Veränderungen verbunden: Zur BAM sind über 500 Wissenschaftler*innen des ostdeutschen Amtes für Standardisierung, Messwesen und Warenprüfung sowie aus den Instituten der Akademie der Wissenschaften in Berlin-Adlershof dazugekommen. Die BAM hat damals neue Tätigkeitsschwerpunkte gewonnen, vor allem auf dem Gebiet der Analytischen Chemie, und konnte sich als Teil des sich auch heute noch rasant entwickelnden Wissenschaftsstandortes Berlin-Adlershof positionieren.
Blicken wir heute auf die bewegten und bewegenden Monate vor 30 Jahren zurück, so tun wir dies aus einer deutlich veränderten Gegenwart: Aktuell beschäftigen uns große gesellschaftliche Herausforderungen wie die digitale Transformation, Energiesicherheit, demografische Veränderungen und der Klimawandel. Berlin ist inmitten dieser Herausforderungen ein Ort der Innovation und des Aufbruchs in der Mitte Europas. Dafür steht beispielhaft die Ansiedlung des Werner von Siemens Centre for Industry & Science, das in den kommenden Jahren im Nordwesten der Stadt wachsen wird. Die BAM ist auch hier Partner des Zukunftsprojekts.
Sicherheit in Technik und Chemie zu gewährleisten - unser Kernauftrag bleibt inmitten dieses beschleunigten Wandels unverändert gültig. Aber er bezieht sich heute auf die Sicherheit von Nanopartikeln, von Werkstücken aus dem 3D-Drucker oder die Speicher von Wasserstoffautos und morgen auf ganz neue Technologien. Dazu forschen wir in unseren fünf Themenfeldern Energie, Infrastruktur, Umwelt, Material und Analytical Sciences weltweit vernetzt.
Über alle Umbrüche hinweg leitet uns dabei eine Idee: Sicherheit macht Märkte. Technologischer Wandel, Kreativität und Erfinder*innengeist ermöglichen den Wohlstand unserer Gesellschaft. Zugleich aber gilt: Erst die Verlässlichkeit neuer Technologien und Materialien schafft das Vertrauen der Menschen in den Wandel und sichert so langfristig unsere Zukunft.
Charakterisierung von Glas-Polymer Verbundmaterialien fur die Hochdruckspeicherung von Wasserstoff
(2017)
In der vorliegenden Arbeit werden Glaskapillaren und Strukturen aus Borosilikatglas (Simax) f¨ur die Hochdruckspeicherung von Wasserstoff betrachtet. Um die mechanischen Belastungen zu analysieren und anschließend ein optimiertes Speicherdesign abzuleiten, findet die Finite Element Methode (FEM) Einsatz.
Die notwendigen Materialkennwerte werden zuvor experimentell ermittelt. Dazu geh¨oren die Festigkeit, die Schubfestigkeit der Grenzfl¨ache Klebung/Glas, der Wasserstoffpermeationskoeffizient, das Temperatur-Zeit-abh¨angige Verhalten, sowie die obere Temperatureinsatzgrenze.
Die Glasfestigkeit ist stark abh¨angig von der Oberfl¨acheng¨ute. Daher werden in dieser Arbeit Kapillaren selber gezogen und beschichtet. Der Einfluss auf die Festigkeit wird mit Hilfe von Berstversuchen untersucht. Die eingesetzten Polymere werden zus¨atzlich mit dem Push-out Versuch, der dynamisch mechanischen Analyse und der Permeationsmessung charakterisiert.
Dar¨uber hinaus wird aus den DMA Versuchen ein viskoelastisches Materialmodell abgeleitet, womit der Temperatur- und Zeiteinfluss auf die mechanische Belastung simuliert wird.
Unter Beachtung der experimentell gewonnenen Erkenntnisse, sowie der durchgef¨uhrten Simulation ist es m¨oglich, ein optimiertes Speicherdesign zu erstellen und Aussagen ¨uber die Einsatzgrenzen zu treffen.
Jahresbericht 2006
(2007)
Jahresbericht 2009
(2010)
The epoxy/metal interface regions are recognized as crucial for the mechanical reliability of composite materials. In particular, the spatial stress distribution is governed by modulus variations, which may result from the physical-chemical interactions between epoxy and the metal surface. The properties of the interphase between bulk polymer and metal were analyzed in nanometer scale. It was aimed to characterize the stiffness gradient of the polymeric interphase, which was formed by a thermoset being cured in contact with a metal surface.
Jahresbericht 2004
(2005)
Jahresbericht 2008
(2009)
Jahresbericht 2007
(2008)
Jahresbericht 2002
(2003)
Die Werkstoffgruppe der Faser-Kunststoff-Verbunde (FKV) hat sich aufgrund ihrer hervorragenden Leichtbaueigenschaften unter anderem im Sportgerätebau, in der Luft- und Raumfahrt und in der Windenergieindustrie etabliert. Die so hergestellten Strukturen sind in der Regel nicht nur mechanischen Belastungen, sondern auch thermischen Lasten in einem breiten Temperaturspektrum ausgesetzt. Dennoch ist die Auswirkung des Temperatureinflusses bei einer Kombination von thermischer und mechanischer Last auf die Lebensdauer von Strukturen aus FKV bisher nur wenig untersucht.
Im Rahmen dieser Arbeit wird der Einfluss von Temperaturen zwischen 213 K und 343 K auf einen Glasfaser-Epoxidharz-Verbund experimentell untersucht. Das Material wird in diesem Temperaturbereich eingehend charakterisiert: Es werden sowohl die thermomechanischen Eigenschaften von Faser- und Matrixwerkstoff als auch die des Verbundes ermittelt. In einem weiteren Schritt wird dann der Einfluss der Temperatur auf die Schädigungsentwicklung im quasi-statischen Lastfall sowie unter schwingender Ermüdungsbeanspruchung bei verschiedenen FKV-Mehrschichtverbunden analysiert.
Basierend auf den experimentellen Daten wird ein Zusammenhang zwischen der Schädigung und der Anstrengung der Matrix innerhalb der Einzelschicht demonstriert. Die Matrixanstrengung wird mithilfe eines mikromechanischen Modells unter Berücksichtigung der thermomechanischen Eigenspannungen analytisch berechnet. Bei Querzugbeanspruchung kann gezeigt werden, dass eine Vorhersage der Schädigung in Abhängigkeit der Volumenänderungsenergie innerhalb der Matrix getroffen werden kann.
Mithilfe des Konzepts der Matrixanstrengung ist eine Vorhersage der Lebensdauer des Werkstoffs unter schwingender Ermüdungsbeanspruchung in Abhängigkeit der Einsatztemperatur möglich.