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Whilst the concept of ecodesign is intended to account for the environmental impacts of the product across its whole lifecycle, European ecodesign policy to date has been heavily focused upon energy efficiency in the use phase. The Ecodesign Directive and Energy Labelling Regulation have achieved substantial energy savings since their inception. For many products, the magnitude of savings available from further tightening existing energy efficiency requirements is now often outweighed by savings that can be achieved by material efficiency requirements. Further, there are some products such as smartphones for which there are limited gains to be made in energy efficiency but for material efficiency. In the Commission’s Circular Economy Action Plan from 2015, a new direction was defined for ecodesign policy, to systematically examine considerations such as reparability, durability, upgradability, recyclability, or the identification of certain materials or substances. The Commission consequently issued a standardisation request (M/543, 2015) to the European Standardization Organisations (CEN / CENELEC / ETSI) to develop generic/horizontal standards relevant to energy-related products that address these major aspects of material efficiency. In this study we evaluate the potential contribution of these new standards (with specific focus on the standards for repair, durability and recyclability) to future developments under the European Ecodesign Directive. Opportunities for the impact of these standards to be enhanced by future work are highlighted.
Technology critical elements (TCE) are key materials for high-tech products such as smartphones, notebooks and monitors. Their demand is expected to increase exponentially as a result of the shift towards greener economy through the deployment of renewable energy and electro mobility solutions (European Green Deal). This and the lack of natural resources in the EU, puts the market under pressure and leads to increasing prices. The need to secure TCE supply has become even more pressing under the current health crisis and it is a major objective of the Covid-19 Recovery Plan aimed at reinforcing Europe’s resilience and autonomy. A sustainable solution for solving this problem is first through recycling and finally through a circular economy. However, the analysis of waste streams is a complicating factor and requires suitable analytical solutions first, which need to be traceable to the SI to allow for comparability of measurement results throughout the recycling process or the circular economy. The required reference materials certified for TCE in the corresponding waste or secondary raw materials and specific documentary standards for TCE to comply with ISO/IEC 17025 requirements, however, are lacking. Furthermore, wastes from the urban mine are extremely heterogeneous, which makes the estimation of their TCE content difficult. Currently there is a lack of knowledge at the European level about the TCE stocks and flows in the urban mine. Given the high volume of waste generated and received, fast reliable analytical methods as well as sampling and sample preparation strategies are needed to determine the economic value of the waste and of the final product and to develop recycling procedures. Within this project we focus on a set of TCEs(Co, Ga, Ge, In, Ta, Nd, Pr, Dy, Gd, La, Au, Pt, Pd, Rh), which have been selected from the list of critical elements for Europe established by the EU in 2017. The overall objective of the project is to provide reliable and SI traceable determination of TCE in urban waste material at µg/g levels in order to increase the efficiency and accuracy of TCE recycling. This will be realized by developing validated SI-traceable reference methods, developing traceable and validated reference materials for the TCEs, validating the use of the routine methods and reference materials for real world applications and facilitating the take up of the technology and measurement infrastructure developed in the project by the measurement supply chain, standards developing organisations and end users.
Resource efficiency is a much discussed topic in terms of improving
the sustainability of energy related and energy non-related
products. Resource efficiency aspects such as the availability
of spare parts, the ability to dismantle, etc. have been included
in draft working documents in the revision of several already
existing Ecodesign regulations as a first step. However, often
these aspects are not consistent with the current technology and
design of these products. A possible reason could be a lack of
sufficient consultation or of a methodology which is sufficiently
tailored for this topic. The established strategies and tools, used
by policymakers, such as the Methodology for the Ecodesign
of Energy-related Products (MEErP), do not seem to deal with
these aspects appropriately. Draft requirements need to be very
well developed before being discussed with member states and
other related stakeholders, because including resource efficiency
parameters could lead to additional, very wide-ranging effects
on society. This topic cannot be covered well with legislative
tools developed primarily for energy aspects. In this paper, a
method is presented which can be used to combine products’
properties with crucial resource efficiency indicators. The method
can be used to develop a set of draft legislative requirements
and to pre-evaluate these requirements by target groups which
would be affected by additional legal requirements. These include:
market surveillance authorities, standardization organizations,
manufacturers and their associations, environmental
organizations and research facilities. The method incorporates
stakeholders’ feedback to identify potential resource efficiency
measures for materials and/or products, their impact on the
European ecology, economy and society. Based on this it would
help to develop legislative requirements which are feasible and
desirable. The results can then be fed into the formal legislative
process, probably speeding it up.
Main message: Sustainability, or in other words, exploiting environmental conservation for the economic welfare and prosperity for all, would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular economy. Food for though is given by dint of a critical overview of the current trends in sustainable flame-retardant polymeric materials.
Introduction:
Transforming the plastics industry into a carbon circular economy over the next 30 years requires an immediate revolution entailing the development of cutting-edge materials and the planning of future industrial production plants. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts can take us forward into the future.
Experimental The synthesis, processing, polymer analysis, thermal analysis, and investigation of fire behaviour from our own research are performed according to the state of the art, mostly in accordance with the pertinent ISO standards. Indeed, some of our equipment is part of the accredited lab; for the other methods we fulfil equivalent quality standards in terms of maintenance, calibration, participation in round robins, etc. Work steps such as the synthesis or preparation of new materials are usually outsourced or done with partners that have the relevant core competence. The talk also presents examples from other groups whose experimental is described in the corresponding scientific papers.
Results and Discussion An overview of current trends towards producing sustainable, flame-retardant polymeric materials is presented, using examples from the literature and by sketching our own projects performed in recent years. The examples are structured along a common theme leading from the use of old and new natural materials with some intrinsic flame retardancy, via flame-retardant biopolymers and biocomposites, to using renewable sources for flame retardants with the objective of exploiting natural sources available as industrial waste streams. Natural flame retardants and adjuvants are highlighted, although the status of most may be assessed as merely motivating our vision. Nevertheless, there are natural material streams finding their way into polymer mass production as fillers, adjuvants, polymers, or renewable educt sources. Natural substances originating from industrial waste streams open the door to sustainable solutions, because they are often available at low cost and avoid competition for land with farming or virgin forests. Aside from this main topic, remarks will address the recycling of flame-retarded polymeric materials; vitrimers are mentioned as a potential material for recyclable thermosets. At the end of the day, only convincing property profiles will prevail both for exploiting renewable sources and circular design, including cost effectiveness, sufficient availability, consistent quality, processibility, mechanical properties, and flame retardancy. However, sustainability must not be merely tolerated as an additional demand, but should instead be recognized as a solution, because sustainability aspires to ensure our economic welfare now and in the future.
Acknowledgement:
The examples shown from own project were supported by funding grants: BMBF WTZ: 01DN16040, DFG Scha 730/19-1, VW-Stiftung: Experiment No: 97437, DFG Scha 730/20-1, BMBF KMU Innovativ 031B1289B.
Die Kreislaufwirtschaftsinitiative der Europäischen Kommission fordert eine grundlegende Erweiterung bestehender Rechtsrahmen. Anforderungen zu einer gesetzlich vorgeschriebenen Lebensdauer, Reparierbarkeit, Recyclingfähigkeit, etc. von Produkten sollen unter der Ökodesign-Richtlinie geregelt werden. Bei diesem Vorhaben steht der Normungsauftrag M/543 im Zentrum. Es wurde 2015 von der Europäischen Kommission vergeben und bislang sind acht horizontale bzw. generische EN-Normen geplant. Trotz der zu erwartenden hohen Reichweite dieses Vorhabens scheinen die Inhalte und der eigentliche Zweck der zu erarbeitenden Normen vielen Marktakteuren noch nicht vollständig bekannt zu sein, daher sollen im Rahmen des Webinars diese Inhalte kurz vorgestellt werden.
Technologie-kritische Elemente (TCE) sind unentbehrliche Materialien für High-Tech Produkte wie Smartphones, Notebooks und Monitors. Ihr Bedarf wird voraussichtlich aufgrund des gesellschaftlichen Wandels hin zu einer grünen Ökonomie exponentiell ansteigen. Dieser Wandel wird vor allem auch durch erneuerbare Energien und Elektromobilität geprägt (European Green Deal). Diese Entwicklung in Verbindung mit einer nahezu fehlenden TCE Produktion in Europa setzt den Markt unter Druck und führt zu steigenden Preisen. Die Sicherung des TCE Nachschubs wurde in der gegenwärtigen Gesundheitskrise noch dringender und wurde daher auch zu einem der Hauptthemen des COVID-19 Recovery Plan, der eine Stärkung der europäischen Resilienz und Autonomie zum Ziel hat. Ein nachhaltige Lösung ist das Recycling der Abfall- bzw. Wertstoffe und letztendlich eine Circular Economy. Allerdings ist die Analyse von Abfallströmen schwierig und erfordert geeignete analytische Lösungen, die SI-rückführbare und somit vergleichbare Messergebnisse im gesamten Recyclingprozess ermöglichen. Die dafür erforderlichen, für TCE zertifizierte, Referenzmaterialien und nötige standardisierte Verfahren fehlen bisher nahezu vollständig. In diesem Beitrag werden die analytischen Herausforderungen, wie z.B. die extreme Heterogenität der Materialien, Schwierigkeiten beim Probenaufschluss und das Fehlen von Referenzmaterialien diskutiert. Und es wird das EMPIR-Projekt MetroCycleEU vorgestellt, dessen Ziel es ist Referenz- und Routineverfahren für ausgewählte TCE (Co, Ga, Ge, In, Ta, Nd, Pr, Dy, Gd, La, Au, Pt, Pd, Rh) zu entwickeln und Referenzmaterialien für Platinen, LEDs und Li-Batterien bereitzustellen.
Beim Recycling von Bau- und Abbruchabfällen werden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen an Bauschutt in kurzer Zeit zu verarbeiten. Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen und Strukturen in der Mineralbaustoffindustrie. Die manuelle Sortierung birgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung. Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingquoten, die Sortierqualität und die gesundheitlichen Bedingungen zu verbessern.
Ein gemeinsames Projekt von Partnern aus Industrie und Forschungseinrichtungen nähert sich dieser Aufgabe, indem es die Kombination von Laser-induzierter Breakdown-Spektroskopie (LIBS) und VIS/NIR-Spektroskopie untersucht und testet. Durch die gemeinsame Verarbeitung der Informationen soll die Sortierqualität verschiedener Materialien wie Beton, Hauptmauerwerksbaustoffe, organische Bestandteile usw. deutlich verbessert werden. Darüber hinaus könnten Verunreinigungen wie SO3-haltige Baustoffe (Gips, Porenbeton usw.) erkannt und getrennt werden.
Wir stellen aktuelle Fortschritte und Ergebnisse der Entwicklung eines Prüfstands vor, der LIBS mit NIR-Spektroskopie und visueller Bildgebung kombiniert. In Zukunft wird dieser Laborprototyp als vollautomatischer Messaufbau dienen, um eine Echtzeitklassifizierung von Bau- und Abbruchabfällen auf einem Förderband zu ermöglichen.
LIBS ConSort: Development of a sensor-based sorting method for constuction and demolition waste
(2023)
Closed material cycles and unmixed material fractions are required to achieve high recovery and recycling rates in the building industry. In construction and demolition waste (CDW) recycling, the preference to date has been to apply simple but proven techniques to process large quantities of construction rubble in a short time. This is in contrast to the increasingly complex composite materials and structures in the mineral building materials industry. Manual sorting involves many risks and dangers for the executing staff and is merely based on obvious, visually detectable differences for separation. An automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) with near-infrared (NIR) spectroscopy and visual imaging. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.) Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic / technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates. We present current advances and results about the test stand development combining LIBS with NIR spectroscopy and visual imaging. In the future, this laboratory prototype will serve as a fully automated measurement setup to allow real-time classification of CDW on a conveyor belt.
Emanating from developing flame retarded biocomposites, we have proposed renewable natural fibers (including keratin) taken from industrial waste as an authentic sustainable approach. More recently, we have investigated non-vegan flame retardant approaches. This paper loves to give you an insight into our ongoing projects on biogenic industrial wastes like leather, bone meal, and insects. Materials were characterized multi-methodically, flame retardant modes of action quantified, decomposition mechanism proposed, and synergisms explained. Considering the large quantities of leather waste (LW) in industrial-scale production, we underline LW as multifunctional bio-adjuvants. LW enhances the flame retardancy of poly(ethylene-vinyl acetate) (EVA) containing phosphorus flame retardants (P-FR). Products/by-products of the invertebrate and vertebrate farming, respectively, are promising bio-based adjuvants in flame retarded bio-epoxy thermosets. While the addition of bone meal yields the formation of an inorganic shield, protein-based powders from insects provide an intumescent behavior. In combination with a P-FR superior charring and self-extinguishing are obtained.
Acknowledgement: In part of this work was supported by the Volkswagen Foundation grant “Experiment!” No. 97437.