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Organisationseinheit der BAM
- 4 Material und Umwelt (38)
- 7 Bauwerkssicherheit (29)
- 8 Zerstörungsfreie Prüfung (22)
- 4.5 Kunst- und Kulturgutanalyse (16)
- 3 Gefahrgutumschließungen; Energiespeicher (15)
- 6 Materialchemie (13)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (12)
- 5 Werkstofftechnik (11)
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Polymer nanolayers
(2013)
Polymer Adhesion
(2013)
Es wurde ein Gerät zur In-situ-Kontrolle des Sinterns keramischer Bauteile mit Hilfe der Hochtemperatur-Lasertriangulation aufgebaut. Durch Rotation der Probe und gleichzeitiger Positionierung des Laserabstandssensors erfolgt die dreidimensionale Erfassung der Topografie der Probenoberfläche. Derzeit können flache Proben mit den Maßen < 20 cm x 20 cm x 1 cm bis 1000 °C untersucht werden. Die örtliche Wiederholpräzision des verwendeten Lasersensors beträgt 10 µm bei 20 °C und 15 µm bei 1000 °C. Die lineare Positioniergenauigkeit des Sensors liegt bei 1 µm, die Winkelauflösung der Drehung des Probentellers beträgt 0,0025 °. Daten für ein 3D-Oberflächenprofil werden in etwa 2 bis 3 Minuten erzeugt. Spezielle Linienprofile erhält man bei einer Messzeit von wenigen Sekunden.
Laser hybrid welding technology provides a number of advantages, which in the previous decade have promoted its implementation in different branches of industry such as automotive manufacturing, shipbuilding and power generation. Some examples of the applications of laser hybrid welding are reviewed to demonstrate the technological and economic potential of this technology. The main objective of this chapter is to show some of the benefits and limitations of the process and to give some examples of how the number of applications could rise, taking into account the advantages of the new laser systems, optical components, arc power sources and sensor systems available nowadays.
This chapter summarizes the state of the art and current developments of guidelines for structural health monitoring (SHM) and performance control. Technical guidelines and standards for condition monitoring and technical diagnostics of rotary machines and for non-destructive testing are not reviewed in this chapter.
This chapter introduces and describes the concept of structural health monitoring (SHM) to engineers and designers of technical structures, and to the owners/operators of such structures. It formulates general principles for integrating and implementing measurement and signal processing technologies in the context of SHM to diagnose the condition, performance and health of a technical structure. Information and recommended methods for designing instrumentation, data acquisition, data processing and data analysis for any SHM application are offered.
Embedded sensors
(2013)
Non-destructive evaluation (NDE) of composites: using ultrasound to monitor the curing of composites
(2013)
Typical composite materials for lightweight construction consist of a fibre (glass or carbon) reinforced thermosetting matrix. The impregnation of the fabric is made with liquid resin – usually epoxy resin or unsaturated polyester resin are used. The main processing methods are resin transfer moulding (RTM) and prepreg technology often used in combination with autoclave curing. After shaping, the resin must be cured. The final properties of the produced parts depend on the curing degree and the final glass transition temperature. Analytical methods and the use of ultrasound for online cure monitoring in the manufacturing process are introduced. Examples for the application of ultrasonic cure monitoring for the production of composite parts for traffic systems are also covered.
In the last decades it has been necessary to face emergencies due to big crisis events caused by anthropic and natural events. In particular modern technological Systems have reached such a high level of complexity that even a simple event can influence correct behavior with potential catastrophic consequences. The security and economy of technologically developed countries depends on the correct behavior of this infrastructure and on the continuity of the Services that they grant.
In this framework, risk management assumes an important role focusing on policies for vulnerability reduction and after-crisis management. It imposes a multidisciplinary and transnational approach in Order to establish a common strategy between different countries, studying how to be prepared for disasters and prevent disaster damage. In this paper a preliminary analysis of risk categories is presented, suggesting a number of tentative proposals for risk reduction.
A convenient way to overcome the chemical inertness of polyolefin surfaces is to expose them to the atmospheric air plasma of a dielectric barrier discharge (DBD). To improve the efficiency in formation of polar groups at the polyolefin surface, different liquids such as water and ethanol were sprayed as aerosol into the plasma zone between the powered electrode and the polyolefin surface. Both sprayed liquids as well as the polyolefin surface were simultaneously activated; thus, the formation of different functional groups at the polyolefin surface was realized. The type of aerosol-sprayed additive, exposure time, power etc. have been found to determine the efficiency with respect to introduction of polar groups.
Schätzungen zufolge leben und arbeiten zurzeit 30 bis 40 % der Weltbevölkerung in Gebäuden aus Lehm. Darunter befindet sich auch eine nicht unerhebliche Anzahl an Baudenkmälern, davon viele in einem gefährdeten Zustand. Bauwerke aus Lehm erfordern einen hohen Unterhaltungsaufwand, da sie anfällig sind für Erosion bei Regen sowie Abplatzungen und Querschnittsschwächung, wenn Salze kapillar transportiert werden und auskristallisieren. Außerdem sind sie empfindlich gegenüber mechanischen Beanspruchungen. So führen bereits relativ niedrige Zug- oder Druckspannungen zu Schädigungen durch Rissbildung. Einige Lehmbauweisen werden heute nicht mehr ausgeführt und das Wissen über sie ist zumindest teilweise verloren gegangen. Die verschiedenen Lehmbauweisen unterscheiden sich deutlich in Bezug auf die Zusammensetzung des Materials und die Bautechniken.
Im Forschungsprojekt „Aufbaukörnungen“ wird eine Technologie zur Herstellung hochwertiger Leichtgranulate aus sekundären Rohstoffen auf der Basis von heterogenen und teilweise feinkörnigen Bau- und Abbruchabfallen entwickelt. Im Mittelpunkt der Untersuchungen steht der Mauerwerkbruch, der größere Verwertungsdefizite als Betonbruch aufweist, Im Jahr 2010 fielen in Deutschland neben den rund 6 Mio. Tonnen reiner Ziegelabfälle mehr als 20 Mio. Tonnen ziegelhaltige Gemische als Bau- und Abbruchabfälle an. Der Verwertungsstrategie liegt die Idee des rohstofflichen Recyclings zu Grunde. Das heißt, nicht die physikalischmechanischen Eigenschaften des Mauerwerkbruchs, sondern sein Rohstoffpotenzial wird genutzt. Das Recycling baut auf der chemisch-mineralogischen Zusammensetzung des Ausgangsmaterials auf. Die Leichtgranulate(Aufbaukörnungen) werden am Ende eines mehrstufigen Herstellungsprozesses durch thermische oder hydrothermale Erhärtung produziert.
Im vorliegenden Beitrag werden der Herstellungsprozess beschrieben und die Ergebnisse zu den chemischen und physikalischen Eigenschaften der hergestellten Leichtgranulate denen von vergleichbaren handelsüblichen Blähtönen gegenübergestellt. Entscheidend für die Eignung einer leichten Gesteinskörnung ist jedoch letztlich ihre Leistungsfähigkeit im Beton. Daher wurden Betone mit den neuartigen Leichtgranulaten hergestellt. Über die Festbetoneigenschaften wird ebenfalls berichtet.
Flammable gases and vapors
(2013)
ULLMANN'S Encyclopedia of Industrial Chemistry is the benchmark reference in chemistry and chemical and life science engineering, covering inorganic and organic chemicals, advanced materials, pharmaceuticals, polymers and plastics, metals and alloys, biotechnology and biotechnological products, food chemistry, process engineering and unit operations, analytical methods, environmental protection, and much more.
Investigations of physical properties and chemical composition generate important data for answering cultural–historical questions that cannot be solved by historical and philological methods alone. In its individual materiality, each cultural asset is the result of a wide variety of influences (e.g. production, storage, restoration, preservation). Due to recent technological developments (e.g. miniaturization of structural units, enlargement of memory capacity), technical diagnostics in art and culture are becoming more and more coveted in such fields of trans-disciplinary research.
Werkstoffe
(2012)
In the last decade, the use of interaction chromatography and hyphenated techniques has become increasingly important for the characterization of polymeric materials. Interaction chromatography allows separation by other structural features than molar mass, while hyphenation with mass spectroscopy or spectroscopic techniques provides detailed characterization of the separated chromatographic fractions.
This chapter gives an overview of the principles and applications of interaction chromatography and the information that can be determined by hyphenation of polymer chromatography with mass spectrometry and spectroscopic techniques.
In Chap. 1 of this book, the term Technical Diagnostics has been introduced as the examination of symptoms and syndromes to determine the nature of faults or failures of technical objects. Their characteristics in different technological areas may be of very different nature. One of them is the reaction of technical objects to deform under loads. Those loads may be induced by external forces or thermal fields resulting in mechanical or thermal stresses, respectively. Another reason of deformation is the permanent presence of internal material forces mainly caused by material processing technologies at elevated temperatures such as welding, forging, rolling, or casting and referred to as residual stresses.
Beyond classical X-ray techniques are used for the purpose of preferably short-term applications, but some supplementary X-ray and synchrotron techniques for higher resolution microdiagnostics take advantage of scattering effects. In contrast to directly imaging methods their resolution is only limited by the diffraction limit of the X-ray wavelength, far below the atomic dimensions. These techniques of scanning topography and refraction synchrotron tomography may permit the systematic diagnostics for finding and exploiting structure/property relations like correlations among atomic, nano and microstructures with macroscopic properties. Their basic advantage over microscopic techniques is their potential for the non-destructive characterisation of materials, far from invasive sample treatments. They combine scattering and spatial resolution.
Non-destructive evaluation
(2013)
Non-destructive testing (NDT) methods are employed in the technical field as a precautionary to avoid accidence or emergency situations for the human and the environment. A risk situation in the technical field could happen if the load of a component is increasing and the wall thickness due to defect growth is decreasing until a critical defect situation. The result of such scenarios could be catastrophic breakdown of the component with sometimes severe aftermath for the human.
Acoustic emission
(2013)
Many performance properties of devices or interacting machine parts are related to superficial layers which often show completely different or at least modified microstructures compared to the bulk materials. A quasi non-destructive technique will be described which enables us to obtain detailed information of a material's state at a certain site of interest down to a depth of 10 µm from the surface with nanometre or even atomistic resolution.
Pool fires and spill fires
(2012)
This chapter introduces conceptually Part C of the Handbook Technical Diagnostics of Machines and Plants. Although various prescriptions for organization and performing failure analyses are existing in literature [1–6], up to the present no approach is consistent to the concept of technical systems in the Sects 2.2 and 2.3 (Fig. 2.6) and thus, a comprehensive concept is outlined in this section, with a special attribute to the VDI-Guideline 3822 Failure Analysis.
Pyrolysis, flammability, fire behavior, melt viscosity, and gas diffusion of bisphenol A polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) were investigated, with bisphenol A bis(diphenyl phosphate) (BDP), with 10 wt.% talc and with BDP in combination with 5, 10 and 20 wt.% talc, respectively. Compared to PC/ABS, PC/ABS + BDP results in an increased decomposition temperature of PC, a higher char yield, a significantly increased LOI, a V-0 classification in UL 94, a reduced peak heat release rate (pHRR), and a reduced total heat release (THR) in the cone calorimeter. This efficient flame retardancy is due to mechanisms in both the gas and condensed phases. PC/ABS + 10 wt.% talc shows a decrease in the PC decomposition temperature. The fire behavior is improved in part compared to PC/ABS, with an increased LOI and reduced pHRR. PC/ABS + BDP + 10 wt.% talc shows a strong synergism in LOI, a V-0 classification, and a decrease in pHRR, whereas THR is slightly increased compared to PC/ABS + BDP. Talc decreases the gas diffusion and enhances the flow limit for low shear rates, both of which influence the pyrolysis and flammability results. Further, talc improves the protection properties of the fire residues. Nevertheless it also partly suppresses flame inhibition and the charring effect of BDP. The synergism between BDP and talc in LOI is obtained even for low talc loadings in PC/ABS + BDP + talc, whereas for higher loadings saturation is observed.
Deliberate and accidental exposure of the ecosystem including humans to nanoparticles becomes inevitable as nanomaterials are increasingly used. In biological fluids, biomolecules associate with nanoparticles, leading to the formation of a dynamic biomolecule “corona” that critically defines the biological identity of the particle. As the bio-physical properties of such a decorated particle often differ significantly from those of the formulated particle a detailed characterization of nanoparticles in biological environments becomes increasingly important though, nevertheless also technically challenging. Here, we introduce experimental methods currently employed for nanoparticle characterization, present examples underlining the complexity of the nano-bio interface, and discuss the need for further technical and conceptual developments. A deep and mechanistic bio-physical understanding of the nano-bio interface is a challenge but also fundamental prerequisite for future applications in nanobiology, nanomedicine and nano(eco)toxicology.
The chemistry of caffeine
(2012)
Laminates of carbon fiber reinforced plastic (CFRP), which are manufactured by injection technology, are reinforced with boehmite particles. This doping strengthens the laminates, whose original properties are weaker than those of prepregs. Besides the shear strength, compression strength and the damage tolerance, the mode of action of the nanoparticles in resin and in CFRP is also analyzed. It thereby reveals that the hydroxyl groups and even more a taurine modification of the boehmites' surface alter the elementary polymer morphology. Consequently a new flow and reaction comportment, lower glass transition temperatures and shrinkage, as well as a changed mechanical behavior occur. Due to a structural upgrading of the matrix (higher shear stiffness, reduced residual stress), a better fiber-matrix adhesion, and differing crack paths, the boehmite nanoparticles move the degradation barrier of the material to higher loadings, thus resulting in considerably upgraded new CFRP.
Under environmental conditions water exists in all three classical States of matter: solid, liquid and gas. The water molecule is non-linear and therefore polar. In comparison with other liquids water has anomalous features; about 63 exceptional properties are recorded. This article starts with reviewing properties of water, typical occurrences and definitions such as relative and absolute humidity and moisture content.
Water is present everywhere in nature and engineering; it may be helpful or harmful. The survey concerns both: atmospheric hygrometry and usual measuring methods of the moisture content of solids and liquids as well as water Sorption. The determination of the atmospheric humidity is among the more difficult problems in metrology. In contrast, humidity determination of materials is simple; however the definition of the dry state is difficult. Because water is bound at and in solids and liquids in many different ways it tums out that the humidity content of materials is difficult to define and to measure accurately. We provide a survey on the measuring methods, describe the most important ones and discuss advantages and accuracy.
In the search for extraterrestrial water special remote measuring methods have been developed analysing the spectrum of electromagnetic radiation either of natural sources or produced by a probe and reflected. Spacious deposits have been detected photographically. In situ investigations are made using conventional methods.
With regard to the problems of measurements, Standardisation of measuring methods and procedures is required. There exist many institutions, which are engaged in investigating the use of water and standardising measuring methods. In tabular form, we give a survey on existing Standards.
Fractionation
(2012)
The enormous diversity of polymers with respect to molecular weight, molecular architecture, and – in the case of copolymers – also the content and arrangement of dissimilar monomers requires well-targeted methods for the separation of the different species that are contained in a given sample. This chapter presents the most abundant fractionation procedures, which are either based on thermodynamic driving forces (like in the case of liquid–liquid phase separation) or on kinetic effects (as with field-flow fractionation).
In order to reduce experimental effort, tribological tests are performed for coating selection, simulating the friction, wear and scuffing behaviour between the piston ring and cylinder liner, as well as lubricant evaluation. The creation of test standards in piston ring/cylinder liner simulation is discussed. PVD coatings, HVOF coatings and nitriding treatments have been applied to piston rings as alternative for chromium coatings. CrN/TiN coating seems very effective for increasing the wear and scuffing resistance. Biodegradable engine oils based on esters and polyglycols reduce friction and exceed the wear resistance of reference engine oils based on hydrocarbons for the new generation engines with high cylinder pressures.
In recent years mass spectrometric methods, in particular matrix-assisted laser desorption/ionization (MALDI) and electrospray ionization (ESI) time-of-flight (TOF) mass spectrometry (MS) have become indispensable tools for analyzing molecular masses and mass distributions of polymers. Moreover, these techniques offer the advantage of being able to determine simultaneously chemical functionality, and compositional and topological distributions of polymers. Especially in combination with liquid and/or gas phase separation methods, a comprehensive polymer characterization can be achieved and the difficulties of MS to analyze chemically heterogeneous polymers, copolymers, and samples with broad molecular mass distribution can be overcome.
Amorphous polymers
(2012)
The nature of the amorphous state in polymers is a classical topic in soft matter science with an immediate impact on modern technology. The chapter introduces the central concepts in this field and reviews a wealth of experimental information obtained by structural and dynamic techniques, such as neutron and X-ray scattering, broadband dielectric spectroscopy (BDS), nuclear magnetic resonance (NMR), and mechanical and specific heat spectroscopy, among others, covering dimensions between atomic (0.1 nm) to macroscopic (100 nm) length scales and timescales spanning more than 12 orders of magnitude, from picoseconds to seconds and longer. The theoretical models to describe the experimental findings are discussed in detail. Special attention is given to polymers having different architectures such as rings, stars, and block copolymers, and to the dynamics in nanometer thin layers.