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Laser metal deposition (LMD) is an established technology for two-dimensional surface coatings. It offers high deposition rates, high material flexibility, and the possibility to deposit material on existing components. Due to these features, LMD has been increasingly applied for additive manufacturing of 3D structures in recent years. Compared to previous coating applications, additive manufacturing of 3D structures leads to new challenges regarding LMD process knowledge. In this paper, the process steps for LMD as additive manufacturing technology are described. The experiments are conducted using titanium alloy Ti-6Al-4Vand Inconel 718. Only the LMD nozzle is used to create a shielding gas atmosphere. This ensures the high geometric flexibility needed for additive manufacturing, although issues with the restricted size and quality of the shielding gas atmosphere arise. In the first step, the influence of process parameters on the geometric dimensions of single weld beads is analyzed based on design of experiments. In the second step, a 3D build-up strategy for cylindrical specimen with high dimensional accuracy is described. Process parameters, travel paths, and cooling periods between layers are adjusted. Tensile tests show that mechanical properties in the as-deposited condition are close to wrought material. As practical example, the fir-tree root profile of a turbine blade is manufactured. The feasibility of LMD as additive technology is evaluated based on this component.
3D printing enables a better control over the microstructure of bone restoring constructs, addresses the challenges seen in the preparation of patient-specific bone scaffolds, and overcomes the bottlenecks that can appear in delivering drugs/growth factors promoting bone regeneration. Here, 3D printing is employed for the fabrication of an osteogenic construct made of hydrogel nanocomposites. Alginate dialdehyde-gelatin (ADA-GEL) hydrogel is reinforced by the incorporation of bioactive glass nanoparticles, i.e. mesoporous silica-calcia nanoparticles (MSNs), in two types of drug (icariin) loading. The composites hydrogel is printed as superhydrated composite constructs in a grid structure. The MSNs not only improve the mechanical stiffness of the constructs but also induce formation of an apatite layer when the construct is immersed in simulated body fluid (SBF), thereby promoting cell adhesion and proliferation. The nanocomposite constructs can hold and deliver icariin efficiently, regardless of its incorporation mode, either as loaded into the MSNs or freely distributed within the hydrogel. Biocompatibility tests showed that the hydrogel nanocomposites assure enhanced osteoblast proliferation, adhesion, and differentiation. Such optimum biological properties stem from the superior biocompatibility of ADA-GEL, the bioactivity of the MSNs, and the supportive effect of icariin in relation to cell Proliferation and differentiation. Taken together, given the achieved structural and biological properties and effective drug delivery capability, the hydrogel nanocomposites show promising potential for bone tissue engineering.
The Layerwise Slurry Deposition is a technology for the deposition of highly packed powder layers. A powder bed is achieved by depositing and drying layers of a ceramic suspension by means of a doctor blade. This deposition technique was combined with the binder jetting technology to develop a novel Additive Manufacturing technology, named LSD-print. The LSD-print was applied to a porcelain ceramic. It is shown that it was possible to produce parts with high definition, good surface finish and at the same time having physical and mechanical properties close to those of traditionally processed porcelain, e.g. by slip casting.
This technology shows high future potential for being integrated alongside traditional production of porce-lain, as it is easily scalable to large areas while maintaining a good definition. Both the Layerwise Slurry Deposition method and the binder jetting technologies are readily scalable to areas as large as > 1 m2.
A shape evolution approach based on the thermally activated self-organization of 3D printed parts into minimal surface area structures is presented. With this strategy, the present communication opposes currently established additive manufacturing strategies aiming to stipulate each individual volumetric element (voxel) of a part. Instead, a 3D structure is roughly defined in a 3D printing process, with all its advantages, and an externally triggered self-organization allows the formation of structural elements with a definition greatly exceeding the volumetric resolution of the printing process. For enabling the self-organization of printed objects by viscous flow of material, functionally graded structures are printed as rigid frame and melting filler. This approach uniquely combines the freedom in design, provided by 3D printing, with the mathematical formulation of minimal surface structures and the knowledge of the physical potentials governing self-organization, to overcome the paradigm which strictly orrelates the geometrical definition of 3D printed parts to the volumetric resolution of the printing process. Moreover, a transient liquid phase allows local programming of functionalities, such as the alignment of functional particles, by means of electric or magnetic fields.
The quality of components made by laser beam melting (LBM) additive manufacturing is naturally influenced by the quality of the powder bed. A packing density <1 and porosity inside the powder particles lead to intrinsic voids in the powder bed. Since the packing density is determined by the particle size and shape distribution, the determination of these properties is of significant interest to assess the printing process. In this work, the size and shape distribution, the amount of the particle’s intrinsic porosity, as well as the packing density of micrometric powder used for LBM, have been investigated by means of synchrotron X-ray computed tomography (CT). Two different powder batches were investigated: Ti–6Al–4V produced by plasma atomization and stainless steel 316L produced by gas atomization. Plasma atomization particles were observed to be more spherical in terms of the mean anisotropy compared to particles produced by gas atomization. The two kinds of particles were comparable in size according to the equivalent diameter. The packing density was lower (i.e., the powder bed contained more voids in between particles) for the Ti–6Al–4V particles. The comparison of the tomographic results with laser diffraction, as another particle size measurement technique, proved to be in agreement.
Die Oberflächentexturierung der Betonfahrbahndecken mittels Grinding- und Grooving steht seit einigen Jahren im Mittelpunkt der Forschung und Entwicklung des Betonstraßenbaus in Deutschland. In den vergangenen Jahren wurden die vorteilhaften Oberflächenperformances derartiger Texturen wie z.B. Griffigkeit, Ebenheit, Lärmminderung in zahlreichen Forschungsprojekten umfassend untersucht und daraus die Technologie „Texturgrinding“ entwickelt.
Im Kontext des gegenwärtig verfolgten ganzheitlichen performanceorientierten Ansatzes liegt der Fokus nun verstärkt auf der Analyse und Charakterisierung der Oberflächentopografie von Grinding- bzw. Groovingtexturen. Insbesondere gilt ein Hauptaugenmerk hierbei der zeitlichen Entwicklung der Oberflächentexturen in Abhängigkeit von äußeren Einwirkungen durch Klima und Verkehr.
Dieser Beitrag zeigt, dass durch den Einsatz eines auf Streifenlichtprojektion basierenden Messsystems, eine hochaufgelöste dreidimensionale Erfassung der Oberflächentopografie verschiedenartiger Grinding- und Groovingtexturen möglich ist. Darauf aufbauend wurden messtechnische Voraussetzungen zur Gewährleistung reproduzierbarer Messungen geschaffen, die eine Dokumentation der zeitlichen Texturveränderungen infolge klimatischer Beanspruchung ermöglichen. Anschließend wurden Auswerteroutinen zur quantitativen und statistischen Charakterisierung der Oberflächentextur entwickelt und angewandt, um exemplarisch die Veränderungen der Oberflächentopografie infolge klimatischer Beanspruchung quantitativ abzubilden.
The co-crystallisation of [NiEn3](NO3)2 (En = ethylenediamine) with Na2MoO4 and Na2WO4 from a water solution results in the formation of [NiEn3](MoO4)0.5(WO4)0.5 co-crystals. According to the X-ray diffraction analysis of eight single crystals, the parameters of the hexagonal unit cell (space group P–31c, Z = 2) vary in the following intervals: a = 9.2332(3)–9.2566(6); c = 9.9512(12)–9.9753(7) Å with the Mo/W ratio changing from 0.513(3)/0.487(3) to 0.078(4)/0.895(9). The thermal decomposition of [NiEn3](MoO4)0.5(WO4)0.5 individual crystals obtained by co-crystallisation was performed in He and H2 atmospheres. The ex situ X-ray study of thermal decomposition products shows the formation of nanocrystalline refractory alloys and carbide composites containing ternary Ni–Mo–W phases. The formation of carbon–nitride phases at certain stages of heating up to 1000 °C were shown.
A novel biomaterial comprising alginate dialdehyde-gelatine (ADA-GEL) hydrogel augmented by lysozyme loaded mesoporous cerium doped silica-calcia nanoparticles (Lys-Ce-MSNs) is 3D printed to create bioactive scaffolds. Lys-Ce-MSNs raise the mechanical stiffness of the hydrogel composite scaffold and induce surface apatite mineralization, when the scaffold is immersed in simulated body fluid (SBF). Moreover, the scaffolds can co-deliver bone healing (Ca and Si) and antioxidant ions (Ce), and Lys to achieve antibacterial (and potentially anticancer) properties. The nanocomposite hydrogel scaffolds can hold and deliver Lys steadily. Based on the in vitro results, the hydrogel nanocomposite containing Lys assured improved pre-osteoblast cell (MC3T3-E1) proliferation, adhesion, and differentiation, thanks to the biocompatibility of ADA-GEL, bioactivity of Ce-MSNs, and the stabilizing effect of Lys on the scaffold structure. On the other hand, the proliferation level of MG63 osteosarcoma cells decreased, likely due to the effect of Lys. Last but not least, cooperatively, alongside gentamicin (GEN), Lys brought about a proper antibacterial efficiency to the hydrogel nanocomposite scaffold against gram-positive and gram-negative bacteria. Taken together, ADA-GEL/Lys-Ce-MSN nanocomposite holds great promise for 3D printing of multifunctional hydrogel bone tissue engineering (BTE) scaffolds, able to induce bone regeneration, address infection, and potentially inhibit tumor formation and growth.
In this study, a wound dressing composed of an alginate dialdehyde−gelatin (ADA-GEL) hydrogel incorporated by astaxanthin (ASX) and 70B (70:30 B2O3/CaO in mol %) borate bioactive glass (BBG) microparticles was developed through 3D printing. ASX and BBG particles sti.ened the composite hydrogel construct and delayed its in vitro degradation compared to the pristine hydrogel construct, mainly due to their cross-linking role, likely arising from hydrogen bonding between the ASX/BBG particles and ADA-GEL chains. Additionally, the composite hydrogel construct could hold and deliver ASX steadily. The composite hydrogel constructs codelivered biologically active ions (Ca and B) and ASX, which should lead to a faster, more e.ective wound-healing process. As shown through in vitro tests, the ASX-containing composite hydrogel promoted fibroblast (NIH 3T3) cell adhesion, proliferation, and vascular endothelial growth factor expression, as well as keratinocyte (HaCaT) migration, thanks to the antioxidant activity of ASX, the release of cell-supportive Ca2+ and B3+ ions, and the biocompatibility of ADA-GEL. Taken together, the results show that the ADA-GEL/BBG/ASX composite is an attractive biomaterial to develop multipurposed wound-healing constructs through 3D printing.
This study assesses the structural vulnerability of part of a later medieval earthen building at
Ambel (near Zaragoza, Spain), once a preceptory or monastic house belonging to the Military
Orders. An inspection of its morphology and materials coupled with the results of an extensive
campaign of static monitoring reveals marked structural inhomogeneities, the product of more
than a thousand years of construction, failure, and repair from the 10th century to the present
day. Building materials are inappropriately juxtaposed, there are discontinuities between construction
phases and fundamental concerns remain over the long-term stability of the structure.
The current condition of the structure is mainly influenced by structural discontinuities introduced
at the time of construction, the unintended consequences of repair and modification and the
material decay that has affected the base of the rammed earth walls. The overall findings of the
static monitoring show that there is no related damage, variations in crack widths are related to
the building seasonal cycle. While static analysis is an essential prerequisite before a suitable
maintenance program can be fully defined, this study argues that no evaluation of the structural
behavior of any historic building can afford to ignore its archaeological “biography” of modification
and repair.