Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Evaluation of nano-sized internal oxidation in a Fe-13Cr alloy exposed to water vapor atmosphere
(2016)
The topotactic formation of nano-sized precipitates immediately under the internal oxide layer in a Fe-13Cr alloy exposed to oxidizing water vapor atmosphere was recently reported. The precipitates were identified as lath-shaped Fe-Cr spinel exhibiting a crystallographic orientation relationship with the ferritic matrix. The authors proposed that these precipitates could act as a precursor to the formation of the spinel layer observed in the adjacent part of the oxide scale.The occurrence of internal oxidation in Fe–Cr alloys subjected to similar conditions had been previously identified and directly correlated to the presence of water vapor. In the present work, we attempt to rationalize the processes occurring during the oxidation of this alloy through thermodynamic and kinetic analyses based on the CALPHAD approach, using the geometrical representation of phase equilibria and concepts developed to describe internal oxidation. The influence of water vapor on the mechanism and kinetics of formation of the nano-sized precipitates and its role in the overall oxidation process is also considered.
The LEK94 is a Ni-base superalloy single crystal (SX) of the second generation, a materials class which is important for its high temperature creep resistance (>1000°C) in first stage blades of low-to-medium pressure gas turbines. Monocrystalline Ni-base superalloy SXs have a two-phase microstructure consisting of small cubes (' phase with the ordered L12 crystal structure, cube edge length: 500 nm), separated by thin channels (γ phase with fcc solid solution structure, channel width: 20 nm). The microstructural evolution during high temperature and low stress tensile creep has been thoroughly investigated previously, mainly for [001] loading, both in terms of dislocation activity (filling of γ channels, formation of dislocation networks, cutting of the γ’ phase) as well as phase coarsening (rafting, topological inversion). Other loading geometries have received less attention.
The present work studies high temperature and low stress creep deformation of the superalloy LEK 94 at temperatures around 1000°C, where rafting occurs. Differences between loading under different uniaxial, biaxial and triaxial stress states are discussed. Stereo-microscopy and g∙b analysis in the scanning transmission electron microscopy mode (STEM) are combined for microstructural analysis. The focus is set on the role of dislocation interactions with the aging microstructure. Both development in STEM characterization methods, as well as the roles of phase coarsening, γ channel filling, microstructural heterogeneity and γ’ phase cutting are discussed.
The formation of biofilms on different materials provokes high costs in industrial processes, as well as in medical applications. Therefore, the interest in development of new materials with improved surfaces to reduce bacterial colonization rises. In order to evaluate the quality and safety of these new materials, it is highly important to ensure world-wide comparable tests that are relying on statistical evidence. The only way to reach this statistical safety is through a high-throughput Screening under standardized test conditions.
We developed a flow through system for cultivation of biofilm-forming bacteria under controlled conditions with a total capacity for testing up to 32 samples in parallel. Quantification of the surface colonization was done by staining the bacterial cells with a fluorescence marker, followed by epifluorescence microscopy. More than 100 images of each sample were automatically taken and the surface coverage was estimated with the free open source software gmic (http://gmic.eu), followed by a precise statistical evaluation. Overview images of all gathered pictures of the whole material coupon were generated to illuminate the colonization characteristics of the selected bacteria on certain materials.
With this method, differences in bacterial colonization on different materials can be quantified in a statistically validated manner. The innovative and solid test procedure will support the design of improved materials for medical and industrial applications such as implants, ship hulls, pipelines, heat exchangers, aquaculture equipments, photovoltaic-panels and fundaments of wind power plants.