Ingenieurwissenschaften und zugeordnete Tätigkeiten
Filtern
Erscheinungsjahr
Dokumenttyp
- Posterpräsentation (779) (entfernen)
Sprache
- Englisch (648)
- Deutsch (130)
- Französisch (1)
Schlagworte
- Corrosion (36)
- Additive manufacturing (29)
- Mechanochemistry (24)
- Glass (20)
- Nanoparticles (19)
- Additive Manufacturing (17)
- Crystallization (17)
- Degradation (14)
- Fluorescence (14)
- In situ (14)
Organisationseinheit der BAM
- 6 Materialchemie (196)
- 5 Werkstofftechnik (93)
- 8 Zerstörungsfreie Prüfung (89)
- 6.3 Strukturanalytik (65)
- 8.5 Röntgenbildgebung (60)
- 9 Komponentensicherheit (52)
- 6.6 Physik und chemische Analytik der Polymere (51)
- 1 Analytische Chemie; Referenzmaterialien (43)
- 6.1 Oberflächen- und Dünnschichtanalyse (39)
- 4 Material und Umwelt (36)
Laser-induced periodic surface structures (LIPSS) enable a large variety of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Moreover, high spatial frequency LIPSS (HSFL) provide an appealing and straightforward way for the generation of surface nanostructures featuring spatial periods even below 100 nm – far beyond the optical diffraction limit. However, the imposed surface functionalities are usually caused by both, topographic and chemical surface alterations. For exploring these effects in detail, multi-method characterization was performed here for HSFL processed on Ti-6Al-4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ~1 ps pulse duration, 1 – 400 kHz pulse repetition rate) under different scan processing conditions. The subsequent sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometry (SP), as well as near-surface chemical analyses by X-ray photoelectron spectroscopy (XPS), hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS). The results allow to qualify the laser ablation depth, the geometrical HSFL characteristics and provide detailed insights into the depth extent and the nature of the ps-laser-induced near-surface oxidation arising from the laser-processing in ambient air and into the relevance of heat-accumulation effects at high pulse repetition rates. Moreover, the direct comparison of the HAXPES and XPS data reveals the role of surface-covering organic contaminants adsorbed from the ambient atmosphere without ion-sputter depth profiling. Furthermore, reduction of the oxides by sputtering can be avoided.
Nowadays, people spend most of their time indoors. Thus, a good indoor air quality is important. Emissions of volatile organic compounds (VOCs) from furniture and building materials can cause health complaints1. Quantitative VOC-emission testing is carried out under standardized conditions in emission test chambers. In the presented project an emission reference material (ERM) is developed that emits a defined mixture of VOCs which is required for quality assurance and -control (QA/QC) measures. Porous materials (e.g zeolites, activated carbons, MOFs or aerogels) are used as reservoir materials and impregnated with VOC. The porous materials are selected, among others, by their pore size, pore size distribution, polarity and availability. Due to their regular pore structure zeolites are tested at first. For a prediction of the emission profile, the ERM is supposed to exhibit a constant emission rate over time. The aim is a stability of ≤ 10 % change in the emission rate over a minimum of 14 days.
Method
For impregnation, the material is placed into an autoclave inside a rotatable basket. The VOC is added and the autoclave is closed. Afterwards, CO2 is inserted. The closed system is then heated to the supercritical point of CO2 (31 °C, 73.75 bar). In this state, the CO2 acts as solvent for the VOC. By rotating the basket, the distribution of the VOC is ensured. After a few minutes, the pressure is decreased slowly and the CO2 is released. For the determination of the emission profile, the impregnated sample is placed into an emission test chamber. These chambers can be operated either with dry or humid air (50 ± 5 % rel. humidity). Every second to third day, air samples are taken and analyzed by gas chromatography. For an ideal impregnation, several different pressures and temperatures as well as impregnation times are tested.
Results
Two zeolite materials tested in dry air conditions reach emission profiles with a decrease of less than 10 % over 14 days (heptane and toluene, respectively). Further it was discovered that smaller pellets of the same zeolite show better results than bigger particles. When the pore size of a zeolite is too small, e.g. 0.3 nm, the VOC cannot be absorbed sufficiently. The main disadvantage of zeolites is their hygroscopicity because it has a large impact on the release of VOC when they are used in emission test chambers under standardized test conditions (23 °C, 50 % rel. humidity). Activated carbons have emission profiles with a larger change over 14 days. However, the high hydrophobicity allows measurements in humid air conditions which was not possible with the before mentioned hygroscopic zeolites. It is possible to impregnate powdered materials as well, and thus powdered non-hygroscopic (n.h.) zeolites were impregnated. Their emission profiles are comparable to those of the activated carbons. The use of methylated hygroscopic zeolites with a decrease in hygroscopicity did not yield successful emission measurements. The change over 14 days is calculated only for the stable phase (~250–300 h).
The desired stability of ≤ 10 % change of the emission rate over 14 days could already be reached under dry testing conditions. Further investigations under humid conditions show that zeolites with high Si/Al-ratios are non-hygroscopic and comparable to activated carbons (20–30 % change). The next step is to reduce the change in the emission rate of these materials to the aimed ≤ 10 % over 14 days.
Since nowadays people spend most of their time indoors, a healthy environment is essential. Volatile organic compounds (VOCs) emitted from furniture and building materials are reported to cause health complaints. Therefore, the usage of low emitting materials will improve the indoor air quality. Quantitative VOC emission testing is usually conducted in emission test chambers under specified controlled conditions as described in DIN 16000-9 and DIN EN 16516.
For reasons of quality control/quality assurance (QC/QA) and for a better comparability of test results from different laboratories, suitable emission reference materials (ERM) are needed. Here, it is important to have a homogenous material with known emission rates over a specific time. Different approaches can be found in literature, inter alia polymer films loaded with the target compound to be released again, or a lacquer material to which a VOC mixture is added. After curing of the lacquer, the material can be loaded into a test chamber. Drawback of those approaches are their relatively fast decreasing emission profiles. For QC/QA purposes according to the test standards, VOC sources with constant emission profiles are desirable.
The EU-funded research project MetrIAQ “Metrology for the determination of emissions of dangerous substances from building materials into indoor air” is working on a multi-component ERM with an envisaged instability of ≤ 10 % in the emission rate over at least 14 days.
Within a doctoral thesis porous materials are impregnated with VOCs. Supercritical CO2 is used as solvent. Thus, the impregnated material does not contain any solvent that may show a measurable amount of emission in the emission test chamber. Furthermore, CO2 has the benefits to have a good availability and low costs. For the selection of porous materials several properties like the pore size, the surface, and the interaction with the components in the atmosphere need to be considered. The impregnation method is optimised while the different porous materials are tested. For the selection of porous materials the pores need to be large enough for the VOC molecules, further influence of the pore size is tested.
SWIR luminescent nanomaterials – key chemical parameters for bright probes for in vivo bioimaging
(2024)
A current challenge for studying physio-pathological phenomena and diseaserelated processes in living organisms with non-invasive optical bioimaging is the development of bright optical reporters that enable deep tissue penetration, a high detection sensitivity, and a high spatial and temporal resolution. The focus of this project are nanomaterials, which absorb and emit in the shortwave infrared (SWIR) between ~900–2500 nm where scattering, absorption, and autofluorescence of the tissue are strongly reduced compared to the visible and NIR.
Zirconium chloro fluoride as catalyst for C-F bond activation and HF transfer of fluoroalkanes
(2024)
In this work1, we have successfully synthesised amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present the first heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature.
Interactions between a polymer and a substrate interface play a vital role in understanding the improvement in thin film material properties as well as serving as a model for nanocomposites. For any non-repulsive polymer-substrate interactions, polymer segments form an irreversibly adsorbed layer and show a slowdown in the glassy dynamics and thus an increase in the thermal glass transition temperature compared to the bulk-like values. The growth kinetics of the adsorbed layer showed a deviation for both poly (bisphenol-A carbonate) (PBAC) and polysulfone (PSU), two bulky polymers containing a functional group (phenyl ring) in the backbone.
Kemnitz et al. developed a fluorolytic route to access metal fluorides 2 such as AlF3 3 and MgF2 4 which possess a high surface area. In aluminium-based systems, the synthetic approach led to amorphous xerogels that can be further converted into Lewis superacids.3 Still, despite zirconium oxide being described as a stronger Lewis acid than other metal oxides 4 zirconium fluoride-based materials have only recently been reported or investigated. 6 In this work we extend the class of amorphous Lewis acidic heterogeneous catalysts to an amorphous ZrF4 that is active in C-F bond activation.
Amorphous materials play an important role in C-F bond activation but face the difficulty of limited available structural information by methods such as powder XRD and solid-state MAS NMR spectroscopy especially if the nucleus is not abundant enough. Here, we present heterogeneous catalysts, active in C-F bond activation, where EXAFS allowed specifically elucidating the local structure, which would have not been possible elsewise.
Currently, mandatory requirements and recommendations for the detection of irregularities in laser beam welded joints are based on classic micrographs as set out in the standard ISO 13919-1:2019. Compared to classic micrographs, computed tomography enables a non-destructive, three-dimensional and material-independent mode of operation, which delivers much more profound results. Even in building material testing, methods with limited informative value can be checked and supplemented by CT examinations.
Explosionsverletzungen gehören zu den häufigsten Verletzungen bei militärischen Einsätzen. Während die Auswirkungen von Splittern, die als sekundäre Explosionsverletzungen eingestuft werden, durch die modernen ballistischen Körperschutzsysteme der Polizei und des Militärs minimiert werden konnten, stellen die Auswirkungen der Stoßwellenausbreitung im Körper als Teil des primären Explosionstraumas nach wie vor eine ernsthafte Bedrohung dar. Zusätzlich zu einzelnen einsatzbedingten Lastfällen liegt ein wissenschaftlicher Fokus auf besonders exponiertem Personal, z.B. aus den Einsatzbereichen „Taktische Zugangstechnik“, „Präzisionsschützenwesen“ oder Steilfeuerwaffen (Mörser). Repetitive mild traumatic brain injury (mTBI) können gesundheitliche Langzeitschädigungen wie und chronic traumatic encephalopathy (CTE) erzeugen.
Um einen Beitrag zur Erforschung der primären Explosionswirkungen zu leisten, hat die Bundeswehr in Zusammenarbeit mit dem Bundeswehrkrankenhaus Berlin und der Bundesanstalt für Materialforschung und -prüfung (BAM) ein interdisziplinäres wehrmedizinisches Sonderforschungsvorhaben eingerichtet. Ziel der geplanten Untersuchung ist die Entwicklung einer multidisziplinären Methode zur Analyse des Stoßwellenverhaltens in verschiedenen generischen Gewebesimulanzien, sowie Schutzmaterialien unter möglichst realitätsnahen und reproduzierbaren Bedingungen.
Für die Erzeugung reproduzierbarer Stoßwellen wurde ein Autoklav
(Druckbehälter) entwickelt, mit dem durch die detonative Umsetzung eines Acetylen-Sauerstoff-Gemisches gut reproduzierbare Druckwellen unter Freifeldbedingungen erzeugt werden können. Vorteile dieser Methode sind unter anderem die kurzen Rüstzeiten zwischen Versuchsdurchgängen, die Minimierung störender Einflüsse im Vergleich zu Stoßwellenrohren und die geringeren Sicherheitsanforderungen im Vergleich zur Anwendung von konventionellen Sprengstoffen. Das generische Torso-Modell besteht in seiner einfachsten Form aus einem mit Druck- und Beschleunigungssensoren instrumentierten Gelatineblock, welcher eine Simulanz für organisches Gewebe darstellt. Zur Untersuchung des Stoßwellenverhaltens wurden verschiedene Medien, wie Hohlkörper, Festkörper und Gewebesimulanzien differenter Dichte in das generische Torso-Modell eingebracht. Einen besonderer Untersuchungsschwerpunkt bildeten die Grenzbereiche zwischen den unterschiedlichen Medien. Des Weiteren wurde analysiert, wie sich verschiedene Schutzmaterialien auf das Stoßwellenverhalten auswirken und mit welchen veränderten Eigenschaften die Stoßwelle anschließend in die Gewebesimulanz einkoppelt.
The motivation and overall objective of the project are to develop electrocatalysts that are free of noble metals (e.g., Pt or Au) and are instead based on medium and high entropy alloys (MEA\HEA) of transition metals for the electrochemical reduction of CO2.
The MEA\HEA are multi principal element alloys (MPEAs) consisting of more than three elements with almost equal alloying proportions, forming solid solutions without intermetallic phases. In such a crystal structure, the individual elements are well mixed, and each atom has different nearest neighbours. In catalysis, especially in selectivity, it is precisely this atomic chaos that matters. Due to the large number of possible combinations of elements, these materials offer excellent conditions to tune their functional properties for specific applications.
Especially, catalyst systems in which Cu is combined with another metallic component show a significant increase in catalytic efficiency compared to monometallic systems. Since the catalytic activity, selectivity, and stability of electrocatalysts strongly depend on the size and surface, systematic studies on the influence of the organic stabilizers on heterogeneous catalysis are also of interest.
The focus of this project is to design Cu-based MEA\HEA electrocatalysts on the atomic level. For this purpose, base alloys will be prepared, processed into high-purity nanoparticles by pulsed laser ablation, and tested as electrocatalysts.
Multi-principal element alloy (MPEA) nanoparticle electrocatalysts have the potential to provide a cost-effective and efficient alternative to noble metal electrocatalysts. The chemically complex nature and the high configurational entropy of MPEAs offer advantages in tailoring catalytic activity, product selectivity, and improved stability under harsh reaction conditions. Cu-containing bimetallic catalyst systems have already been demonstrated to lead to a significant increase in catalytic efficiency compared to monometallic systems. Thus, this project aims at the design of Cu-containing MPEAs and nanoparticle electrocatalysts for carbon dioxide reduction reaction.
In this project, base alloys were prepared by means of arc melting with subsequent homogenization treatments and processed by pulsed laser ablation in water and organic solvents into high-purity nanoparticles. The nanoparticles were characterized by means of transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDX). Electrochemical testing was performed both on bulk alloy samples and nanoparticle film coated glassy carbon electrodes by means of cyclic voltammetry (CV), linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS). Nanoparticle coated electrodes have been investigated by means of atomic force microscopy (AFM) and scanning kelvin probe force microscopy (SKPFM) to assure a homogeneous distribution on the electrode surface. The presentation will summarize our initial results on the electrocatalytic activity of Cu-MPEA system for carbon dioxide reduction.
Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling
(2023)
The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC.
This study details a thorough analysis of leaky and waveguide modes in biperiodic diffractive nanostructures. By tuning diffraction orders and subsequently confining local density of optical states at two distinct resonance wavelengths, we present a highly sensitive refractive index biosensing platform that can resolve 35.5 to 41.3 nm/RIU of spectral shift for two separate biological analytes.
Additive manufacturing (AM) technologies are becoming increasingly important, not only for the manufacture of parts, but also as repair technology that complement existing production technologies. Powder bed fusion of metals by laser beam (PBF-LB/M) combines the freedom in design with high achievable accuracy, making it ideal as a repair approach. However, there are still challenges in adapting process for repair applications. When mounting parts inside PBF-LB/M machines, their real position within the build volume is unknown. One goal of a repair process is to minimize the offset between the base component and the additively manufactured structure to reduce additional rework. For a minimum offset between component and additively manufactured structure, the actual position of the component has to be identified with high precision within the machine coordinate system (MCS). In this work a process setup is presented that allows the actual position of a gas turbine blade to be detected inside a PBF-LB/M machine. A high resolution camera with 65 megapixel is used for this purpose. The presented setup is implemented on a SLM 280 HL PBF-LB/M machine. In addition to the setup, a novel repair workflow using PBF-LB/M is presented. The developed setup and workflow consider inaccuracies in the component and camera mounting, as well as process inaccuracies. This includes keystone distortion correction by homography. The machine setup and workflow are used to repair a real gas turbine blade. Subsequently the offset between the turbine blade and the additivley manufactured structure is validated by 3D scanning the repaired part. The maximum offset is 160 µm. The presented approach can be extended to other geometries and PBF-LB/M machine manufacturers. The high-resolution camera approach is platform independent, which facilates the market penetration of PBF-LB/M repair processes.
The main solidification parameters, namely the crystal axis, the growth rate, and the cross-sectional area of the columnar crystal control the primary microstructure and thus the final weld seam properties.
Limited understanding of solidification parameters due to complexities in experimental and theoretical weld pool boundary determination and
its mathematical description.
Application of local Lamé curves for efficient weld pool boundary reconstruction Derivation of general analytical solutions for the main solidification parameters of a two-dimensional columnar crystal growth during laser beam welding of thin steel sheets.
The Lamé curves approximation technique was successfully applied for the reconstruction of the rear part of the two-dimensional steady-state weld pool boundary. General analytical expressions for the main solidification parameters, namely the crystal axis, the growth rate and the cross-sectional area of the crystal were derived.
The derived expressions and herewith obtained results were verified and validated by comparing them to known theoretical solutions and experimental measurements. Dimensionless analysis of the influence of the size and shape of the rear weld pool boundary on the solidification parameters was provided.
The derived general solutions and the analysis provided allow for critical welding parameters to be estimated and adapted accordingly to improve the welding process.
Surface functionalized silica nanoparticles (SiO2-NP) gained great interest in the life and material sciences, as they can be used e.g. as drug carriers, fluorescent sensors, and multimodal labels in bioanalytical assays and imaging applications. They are highly stable, are easily produced and modified on a large scale at low cost and can be labeled or stained with a multitude of sensor dyes. These dye modified particle conjugates have several advantages as compared to conventional molecular probes like enhanced brightness, ease of designing ratiometric systems by combining analyte-sensitive and inert reference dyes, and increased photostability. Moreover, stained nanoparticles can enable the use of hydrophobic dyes in aqueous environments.
Here we present our work on multicolored sensors for the measurement of pH, oxygen and saccharides utilizing amorphous SiO2 NPs.
Electrocatalysis is and will continue to play a central role in the development of a new and modern sustainable economy, especially for chemicals and fuels. The storage of excess electrical energy into chemical energy by splitting water into hydrogen and oxygen is a feasible solution in this economic sector. A major drawback of electrical energy lies in the storage. Therefore, hydrogen is discussed as promising alternative. Fortunately, this issue can be effectively addressed through the implementation of chemical storage mechanisms. Due to their abundance on Earth and inherent stability in alkaline solutions, transition-metal oxides have become one of several viable alternatives to conventional noble-metal catalysts. Since FeNi oxide is one of the most active oxygen evolution reaction (OER) electrocatalysts for alkaline water electrolysis, it has been the subject of extensive research.
A series of different types of FeNi oxide nanoparticles (NPs) with atomic ratios covering a broad range, and various sizes with specific stoichiometric and non-stoichiometric iron and nickel ratios was synthesized and characterized by the combination of surface analysis techniques, such as time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectroscopy (XPS). The morphology was studied using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which revealed the coexistence of mixed and unmixed iron and nickel NPs with comparable sizes in the range of 30–40 nm across all ratios. The synthesis technique displayed control over the iron-nickel ratio, as evidenced by energy dispersive X-ray spectroscopy (EDS) data. The presence of magnetite (Fe3O4) was detected in all samples investigated by X-ray diffraction (XRD). Furthermore, the existence of nickel ferrite (NiFe2O4) was shown in the Fe2Ni by XRD analysis. For the cyclic voltammetry (CV) measurements, the NPs were deposited onto glassy carbon electrodes using Nafion® as an ionomer, and 1 M KOH was employed as the electrolyte. Subsequently, the NPs/Nafion® electrode was transferred into the ToF-SIMS chamber to allow surface analysis and depth profiling.
The ToF-SIMS analysis revealed distinct peaks corresponding to Fe, Ni, and other peaks associated with Nafion®, whereas a straightforward correlation between the Ni.Fe ratio and the SIMS peak pattern is not possible.
The catalytic activity towards OER was evaluated through CV measurements, where the Fe2Ni3 ratio exhibited the most favorable performance, displaying a lower overpotential.