Ingenieurwissenschaften und zugeordnete Tätigkeiten
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We report the scale-up of a batch solid synthesis of zeolitic imidazolate framework-8 (ZIF-8) for reactive extrusion. The crystalline product forms in the extruder directly under the mixture of solid 2-methylimidazole and basic zinc carbonate in the presence of a catalytic amount of liquid. The process parameters such as temperature, liquid type, feeding rate, and linker excess were optimized using the setup specifically designed for in situ Raman spectroscopy. Highly crystalline ZIF-8 with a Brunauer–Emmett–Teller (BET) surface area of 1816 m2 g–1 was quantitatively prepared at mild temperature using a catalytic amount of ethanol and a small excess of the linker. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of metal–organic framework (MOF) syntheses in view of their large-scale production.
Optimizing the Green Synthesis of ZIF-8 by Reactive Extrusion Using In Situ Raman Spectroscopy
(2023)
ZIF-8 is a prominent member of the zeolitic imidazolate frameworks (ZIFs) subfamily of MOFs which possesses high thermal, chemical, and mechanical stabilities. Different routes have been explored to achieve the large-scale production of ZIF-8. However, these synthetic procedures are often inconsistent with the principles of sustainable chemical manufacturing. Aimed at developing scalable and greener production of ZIF-8, we adapted our previously reported in-batch „mix and wait“ synthesis[2] to continuous extrusion. To optimize the process, in-situ Raman spectroscopy was applied. Finally, we developed a simple and comprehensive approach to evaluating the environmental friendliness and scalability of MOF syntheses in view of their large-scale production.
The synthesis of ZIF-8 was performed using a twin-screw extruder ZE 12 HMI equipped with an automatic volumetric feeder ZD 12B (Three-Tec GmbH, Switzerland) and peristaltic pump BT-L (Lead Fluid, China). The process was monitored in six different zones using a Raman RXN1TM analyzer (Kaiser Optical Systems, France) with a non-contact probe head. PMMA screw-in parts, which are transparent to Raman laser radiation, were specially manufactured to provide the laser focus within the barrel. PXRD, TGA, N2 adsorption measurements, and SEM were used as complementary techniques to characterize the extrudates.
The batch ‘mix and wait’ synthesis of ZIF-8, consisting of bringing solid basic zinc carbonate and 2-methylimidazole in contact in a closed vial, was successfully adapted to reactive extrusion. The crystalline ZIF-8 continuously forms in the extruder under the mixing of solid reagents in the presence of a catalytic amounts of H2O or EtOH. The temperature, type of liquid, feeding rate, and excess of linker were optimized using in situ Raman spectroscopy. Pure and highly crystalline ZIF-8 was isolated at 40 °C by adding a catalytic amount of EtOH and a linker excess of 25%. The resulting material has excellent porosity with the BET surface area slightly exceeding that of the reference Basolite® Z1200 (1816 vs. 1734 m2 g–1). The reaction could yield ~ 3 kg d–1 assuming a continuous operation, with a space-time yield of ca. 67,000 kg m–3 d–1. The present method was compared to the published pathways based on Green Chemistry principles and proved to have the highest potential for large-scale production of ZIF-8.
For the development of selective and sensitive chemical sensors, we have developed a new family of poly(etherphosphoramide) polymers. These polymers were obtained with satisfactory yields by nucleophilic aromatic polycondensation using isosorbide as green resources, and bisphenol A with two novel difluoro phosphinothioic amide monomers. Unprecedented, the thiophosphorylated aminoheterocycles monomers, functionalized with two heterocyclic amine, N-methylpiperazine and morpholine were successfully obtained by nucleophilic substitution reaction of P(S)–Cl compound. The resulting polymers were characterized by different analytical techniques (NMR, MALDI–ToF MS, GPC, DSC, and ATG). The resulting partially green polymers, having tertiary phosphine sulfide with P–N side chain functionalities along the main chain of polymers are the sensitive film at the surface of a gold electrode for the impedimetric detection of Cd, Ni, Pb and Hg. The bio-based poly(etherphosphoramide) functionalized with N-methylpiperazine modified sensor showed better analytical performance
than petrochemical based polymers for the detection of Ni2+. A detection limit of 50 pM was obtained which is very low compared to the previously published electrochemical sensors for nickel detection.
Mechanochemical transformations offer environmentally benign synthesis routes, whilst enhancing both the speed and selec-tivity of reactions. In this light, mechanochemistry promises to trans-form the way in which chemistry is done in both academia and indus-try but is greatly hindered by a current lack in mechanistic understand-ing. The continued development and use of time-resolved in situ(TRIS) approaches to monitor mechanochemical reactions provides a new dimension to elucidatethese fascinating transformations. We here discuss recent trends in method development that have pushed the boundaries of mechanochemical research. New features of mech-anochemical reactions obtained by TRIS techniques are subse-quently discussed, shedding light on how different TRISapproaches have beenused. Emphasis is placed on the strength of combining complementary techniques. Finally, we outline our views for the po-tential of TRIS methods in mechanochemical research, towards es-tablishing a new, environmentally benign paradigm in the chemical sciences
Using solid catalysts in disulfide-based dynamic combinatorial solution- and mechano-chemistry
(2022)
We here show for the first time that solid amines can act as catalysts for disulfide-based dynamic combinatorial chemistry by ball mill grinding. The mechanochemical Equilibrium for the two disulfide reactions studied is reached within one to three hours using ten different amine catalysts. This contrasts with the weeks to months to achieve solution equilibrium for most solid amine catalysts at 2%M at 2mM concentration in a suitable solvent. The final mechanochemical equilibrium is independent of the catalyst used, but varies with other ball mill grinding factors such as the presence of traces of solvent. The different efficiencies of the amines tested are discussed.