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Niobium carbide is a ceramic material which can be used with excellent results to replace tungsten carbide with cobalt binder. Furthermore, it might be manufactured by classic ceramic technologies and even colloidal processing. To achieve high toughness and strength, it is necessary to have a perfect mix of hard phase and binder, which is mainly achieved by ball milling. Mechanical and physical properties as well as results on different tribological and application-oriented machining tests are presented. The results have been compared with results obtained with NbC grades with Co and Fe3Al binders as well as with pure binderless hot-pressed NbC and SPS sintered Nb2O5.
In the present work it was shown that the addition of VC or a combination of VC + Ti(C0.7N0.3) was efficient in reducing the NbC grain growth during liquid phase sintering, when compared to NbC-Ni equivalents. A finest NbC grain size of 1.48 µm was obtained in the NbC-15 Ti(C0.7N0.3)-10 Ni-7.5 VC cermet, exhibiting a hardness of 1486 +/- 7 kg/mm2 and a fracture toughness of 8.7 +/- 0.1 MPa m 1/2.
The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) additions on the microstructure and concommitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. All cermets were prepared by pressureless sintering in vacuum. Detailed microstructural investigation was performed by electron probe microanalysis (EPMA) and X-ray diffraction (XRD) analysis. Sintering results indicated that both the sintering temperature and secondary carbide additions had a significant effect on the properties of NbC-Ni cermets. Nickel pools and residual pores were observed in the cermets sintered at temperatures ≤ 1340 °C. Increasing of the sintering temperature up to 1420 or 1480 °C resulted in fully densified NbC-Ni based cermets composed of homogeneous contrast cubic NbC grains for the single carbide (VC or Mo2C) modyfied system, whereas core-rim structured NbC grains were observed with the additon of TiC + VC or TiC+Mo2C. The secondary carbide doped cermets with 5–10 vol.% VC/Mo2C and 10 vol.% TiC showed a significantly improved hardness and fracture toughness, as compared to the plain NbC-Ni cermets.